czech sport aircraft SportCruiser User manual

SC-AMM-1-0-00
Revision No.: 5 i Date of issue: 2015-05-24
SportCruiser / PiperSport
AIRPLANE MAINTENANCE
MANUAL

SC-AMM-1-0-00
Date of issue: : 2015-05-24 ii Revision No.: 5
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SC-AMM-1-0-00
Revision No.: 5 iii Date of issue: 2015-05-24
SportCruiser / PiperSport
AIRPLANE MAINTENANCE
MANUAL
S
Sp po or rt tC Cr ru ui is se er r / / P Pi ip pe er rS Sp po or rt t a ai ir rp pl la an ne e i is s d de es si ig gn ne ed d a an nd d m ma an nu uf fa ac ct tu ur re ed d b by y
Czech Sport Aircraft a.s.
Na Záhonech 1177/212, 686 04 Kunovice
Czech Republic
www. czechsportaircraft.com; [e-mail]
Fax: [phone], Phone: [phone] (Sales Dept.)

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RECORD OF REVISIONS
SportCruiser
PiperSport
Date of issue: 2015-05-24 Revision No.: 5
0 - 1
Rev.
No. Revision name Changed pages Issue date Date and
signature
1 Supplementation of LiFePo4
battery i, ii, iii, iv, 0-1, 0-5, 0-7, 0-8, 0-9 2013-09-05 2013-05-09 Konečný
2 Check of nose landing gear leg for cracks i, ii, iii, iv, 0-1, 0-5 to 0-7, 2-8, 2-12, 8-1, 8-
21 to 8-30 2013-10-11 2013-10-11
Konečný
3
Supplementation of improved
nose landing gear and
modification of relevant
maintenance practices
i, ii, iii, iv, 0-1, 0-5, 0-6,
0-7, 2-8, 2-12, 8-5,
8-6, 8-21 2014-02-17 2013-02-17 Konečný
4 Supplementation of balance
ballast description and
installation.
i to iv, 0-1, 0-5, 3-1,
3-6, 3-10, 3-11 2014-09-08 2014-09-08
Konečný
5
The inspection interval of NLG
leg Dwg. No. SG0270N has
been changed from the original
50 flight hours to 25 flight hours
or 50 cycles whatever occurs
first.
i to iv, 0-1, 0-5, 2-1,
2-4, 2-5, 2-8, 2-9
2015-05-24 2015-05-24
Konečný

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No. Revision name Changed pages Issue date Date and
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LIST OF EFFECTIVE PAGES
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Chapter Page Date Chapter Page Date
Title i 2015-05-24 2 2-10 2013-06-30
Page ii 2015-05-24 2-11 2013-06-30
iii 2015-05-24 2-12 2013-06-30
iv 2015-05-24 2-13 2013-06-30
2-14 2014-02-17
RoR 0-1 2015-05-24 2-15 2013-06-30
RoR 0-2 2013-06-30 2-16 2013-06-30
RoR 0-3 2013-06-30 2-17 2013-06-30
RoR 0-4 2013-06-30 2-18 2013-06-30
2-19 2013-06-30
LoEP 0-5 2015-05-24 2-20 2013-06-30
LoEP 0-6 2014-02-17
LoEP 0-7 2014-02-17
LoEP 0-8 2013-09-05 3 3-1 2014-09-08
LoEP 0-9 2013-06-30 3-2 2013-06-30
LoEP 0-10 2013-06-30 3-3 2013-06-30
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5-3 2013-06-30 6-30 2013-06-30
5-4 2013-06-30 6-31 2013-06-30
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6-13 2013-06-30 8-4 2013-06-30
6-14 2013-06-30 8-5 2014-02-17
6-15 2013-06-30 8-6 2014-02-17
6-16 2013-06-30 8-7 2013-06-30
6-17 2013-06-30 8-8 2013-06-30
6-18 2013-06-30 8-9 2013-06-30
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6-21 2013-06-30 8-12 2013-06-30
6-22 2013-06-30 8-13 2013-06-30
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8-21 2014-02-17 10-16 2013-06-30
8-22 2013-10-11 10-17 2013-06-30
8-23 2013-10-11 10-18 2013-06-30
8-24 2013-10-11 10-19 2013-06-30
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13-2 2013-06-30 15-23 2013-06-30
13-3 2013-06-30 15-24 2013-06-30
13-4 2013-06-30
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13-6 2013-06-30 16 16-1 2013-06-30
13-7 2013-06-30 16-2 2013-06-30
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13-9 2013-06-30 16-4 2013-06-30
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14 14-1 2013-06-30 1610 2013-06-30
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14-3 2013-06-30 16-12 2013-06-30
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14-5 2013-06-30 16-14 2013-06-30
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15 15-1 2013-06-30
15-2 2013-06-30 17 17-1 2013-06-30
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15-5 2013-06-30 17-4 2013-06-30
15-6 2013-06-30 17-5 2013-06-30
15-7 2013-06-30 17-6 2013-06-30
15-8 2013-06-30 17-7 2013-06-30
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15-11 2013-06-30 17-10 2013-06-30
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SC-AMM-1-0-00
CHAPTER 1 – GENERAL
SportCruiser
PiperSport
Date of issue: 2013-06-30 Revision No.: -
1 - 1
Chapter 1 - General...................................................................................1-1
Chapter 2 - Limitations / Maintenance checks........................................2-1
Chapter 3 - Fuselage.................................................................................3-1
Chapter 4 - Wing .......................................................................................4-1
Chapter 5 - Tail unit ..................................................................................5-1
Chapter 6 - Control system ......................................................................6-1
Chapter 7 - Equipment..............................................................................7-1
Chapter 8 - Landing gear..........................................................................8-1
Chapter 9 - Fuel system............................................................................9-1
Chapter 10 - Power unit............................................................................10-1
Chapter 11 - Electrical system.................................................................11-1
Chapter 12 - Instruments and Avionics...................................................12-1
Chapter 13 - Venting / Heating.................................................................13-1
Chapter 14 - Airplane handling................................................................14-1
Chapter 15 - Airplane repairs...................................................................15-1
Chapter 16 - Wiring diagrams ..................................................................16-1
Chapter 17 - Appendices..........................................................................17-1

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CHAPTER 1 – GENERAL
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Contents
1.1 Introduction............................................................................................................ 1-5
1.2 Airplane Classification ........................................................................................... 1-6
1.2.1 Power Unit ................................................................................................ 1-6
1.2.2 Main Technical Data................................................................................. 1-7
1.3 Airplane Manufacturer and Type Certificate Holder ............................................ 1-11
1.4 Chapter Order...................................................................................................... 1-11
1.4.1 Page Numbering..................................................................................... 1-11
1.5 Warnings, Cautions and Notes............................................................................ 1-11
1.6 Equipment List..................................................................................................... 1-12
1.7 Sources to Purchase Parts.................................................................................. 1-12
1.8 List of Disposable Replacement Parts................................................................. 1-12
1.9 Weight and Balance Information ......................................................................... 1-12
1.10 Tire Inflation Pressure.......................................................................................... 1-12
1.11 Approved Oils and Capacities ............................................................................. 1-12
1.12 Recommended Fastener Torque Values............................................................. 1-12
1.13 Instructions for Reporting Possible Safety of Flight concerns
during Inspection / Maintenance.......................................................................... 1-12
1.14 General Safety Information.................................................................................. 1-13
1.15 Definitions and Abbreviations.............................................................................. 1-14

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CHAPTER 1 – GENERAL
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1.1 Introduction
In accordance with requirements of the ASTM LSA regulations, the Czech Sport Aircraft a.s.,
as manufacturer of SportCruiser / PiperSport airplane, provides information on maintaining
airworthiness of the SportCruiser / PiperSport airplane. Information is also contained in the
following manuals issued by airplane manufacturer or by manufacturers of equipment used on
the airplane:
•Pilot Operating Handbook
•Airplane Maintenance Manual (Doc. No. SC-AMM-1-0-00)
•Illustrated Parts Catalog (Doc. No. CR-IPC-1-0-00)
•PS-28 Cruiser / SportCruiser Wiring Manual (Doc. No. CR-WMA-1-0-01, 1-0-02, 1-0-03,
1-0-04)
•PiperSport -LTD- Wiring Manual (Doc. No. PS-WM-1-0-01)
•PS-28 Cruiser / SportCruiser Instructions for Continued Airworthiness (Doc. No. CR- ICA-
1-0-00)
•PiperSport Instructions for Continued Airworthiness (Doc. No. PS-ICA-1-0-00)
•SportCruiser Instructions for Continued Airworthiness (Doc. No. SC-ICA-1-0-00)
•PS-28 Cruiser / SportCruiser Aircraft Assembly Manual (Doc. No. CR-AMM-1-0-00)
•PiperSport Aircraft Assembly Manual (Doc. No. PS-AMM-1-0-00)
•SportCruiser Aircraft Assembly Manual (Doc. No. SC-AMM-1-0-00)
•Installation Manual for ROTAX Engine Type 912 Series (IM-912, P/N 898643)
•Operator's Manual for ROTAX Engine Type 912 Series (OM-912, P/N 899649)
•Maintenance Manual (Line Maintenance) for ROTAX Engine Type 912 Series (MML-912,
P/N 899191)
•Maintenance Manual (Heavy Maintenance) for ROTAX Engine Type 912
Series (MMH-912, P/N 899603)
•Owner's Manual for BRS-6 Emergency Parachute Recovery Systems (Doc. No. 020000-
03)
•Parachute Installation Manual for the BRS-1350 onto the Czech Sport Aircraft PS-28
Cruiser & SportCruiser (Doc. No. 020016-PM)
•Woodcomp Klassic operation and assembly instructions
•Operator´s Manual Electrical Adjustable Aircraft Propeller SR 3000
•EZ-Pitch Composite Aircraft Propeller Installation and Operation Instructions (Doc. No.
comp-ac-cf-rev-1a)
•Sensenich Three Blade Composite Aircraft Propeller Installation and Operation
Instructions for Rotax Engines (Doc. No. 3b0r5)
•Installation and operation instructions for the installed equipment
This Airplane Maintenance Manual contains information on airplane maintenance including
description of airplane structure and function.

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1.2 Airplane Classification
SportCruiser / PiperSport airplane is two-seat, single engine, low-wing, all-metal airplane with
fixed three-wheel landing gear.
The airplane is designed for basic and advanced training and for leisure time flying.
1.2.1 Power Unit
Power unit consists of:
•Four-stroke, four-cylinder engine with opposite pistons Rotax 912 ULS2 with max.
continuous power of 69 kW (92.5 hp) at 5,500 RPM.
•Woodcomp Klassic 170/3/R three-blade, ground adjustable propeller or
•Woodcomp SR 3000/2W two-blade, in flight adjustable propeller or
•Sensenich 2A0R5R70EN two-blade, ground adjustable propeller or
•Sensenich 3B0R5R68C three-blade, ground adjustable propeller.