DÖNDER CGSA Series User manual

CGSA Serie
Fertilizer Sepreader Machine
User Manual
EcoMaster - Pro - ProPlus
Keep and mind and read the
user manual at the first time
using! Keep it for next using.
CGSA 2017/1
01.01.2017
EN

Data of Specification
2
CGSA Serie
Data of Specification
Fill the data of specifion for your machine.
Type:
Model:
Serie No:
Weight:
Producing Company Information
DÖNDER TARIM MAKİNALARI SAN. TİC. LTD.ŞTİ.
Bodrum Yolu Üzeri, Yenidoğan Mahallesi 09205 Söke/Aydın/TÜRKİYE
Tel: [phone]
[phone]
Fax: [phone]
E-Posta: [email protected]
Web: www.dondertarim.com.tr
Spare Part Order
DÖNDER TARIM MAKİNALARI SAN. TİC. LTD.ŞTİ.
Bodrum Yolu Üzeri, Yenidoğan Mahallesi 09205 Söke/Aydın/TÜRKİYE
Tel: [phone]
[phone]
Fax: [phone]
E-Posta: [email protected]
[email protected]
Information of User Manual
Document number: CGSA 2017/1
Date of Preparation: 01.01.2017

Contents
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CGSA Serie
1 User Information 7
1.1 The Aim of Document 7
1.2 The Place Informatıon in the User Manual 7
1.3 Types of Used Indications 7
2 General Safety Warnings 8
2.1 Liabilities 8
2.2 Showing the Safety Notations 9
2.3 Precautions Before Working 10
2.4 Security and Safety Arrangements 10
2.5 Other Safety Precautions 10
2.6 Security Usage in Normal Usage 10
2.7 Maintenance, Repairing and Troubleshooting 10
2.8 Structural Changes 10
2.9 Pictured Warning Signs 11
2.9.1 Positioning of the Pictured Warning Signs 12
2.9.2 Explanations of the Pictured Warning Explanations 13
2.10 The Dangers for the Situations of not Considering the Safety Warnings 14
2.11 Security and Conscious Working 14
2.12 Safety Warnings the User 15
2.12.1 General Accident Preventing Warnings 15
2.12.2 Hydraulic System 17
2.12.3 Electrical System 17
2.12.4 PTO Shaft Usage 18
2.12.5 Operating of Fertilizer Spreader Machine 18
2.12.6 Cleaning, Maintenance and Repairing 18

Contents
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CGSA Serie
3 Loading and Unloading 19
4 Product Description 19
4.1 General View 20
4.2 Proper Use 21
4.3 The Dangers Around the Working Field of the Machine 21
4.4 Metal Label and CE 21
5 Structure and Function 22
5.1 Structure 22
5.2 Mixer 22
5.3 Disc and Wings 23
5.4 Fertilizer Pouring Unit 23
5.4.1 Closing Bolt and Dosing Bolt 23
5.5 Fertilizing in the farm Limit/Side 24
5.5.1 Limiter 24
5.5.2 Fertilizer Limiter 24
5.6 PTO Shaft 24
5.7 Hydraulic Connections 25
5.7.1 Systems with Single Acting Hydraulic Cylinder 25
5.7.2 Systems with Double Acting Hydraulic Cylinder 25
5.8 Three Points Suspender Attachment 26
5.9 Carrying, Stoppage Wheels 27
5.10 Fertilizer Caldron Tarpaulin 27
5.11 Econometer –ProPlus 28
5.12 HyComfort Equipment 28

Contents
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CGSA Serie
6 Start - Up 29
6.1 Tractor Eligibility Check 29
7 Attaching and Removing Machine 30
7.1 Three Point Suspander Gear Attachment 30
7.2 Attaching the Drive Shaft 30
7.3 Safety Usage of the Drive Shaft 31
7.4 Connection of Hydraulic Hoses 32
7.4.1 CGSA EcoMaster Hydraulic hoses Connections 32
7.4.2 CGSA Pro –ProPlus Hydraulic hoses Connections 32
7.5 Removing the Machine from the Tractor 32
8 Adjustment 33
8.1 Suspending Height Adjustment 34
8.2 Normal / Late Fertilizing 35
8.3 Adjustment of Fertilizer Throwing Machines 36
8.3.1 Adjusing the Amount Adjustment Via Adjustment Lever 36
8.3.2 Reading Amount Adjustment from the Fertilizer Table 37
8.4 Fertilizer Spreading Amount Check 37
8.4.1 Preparations for Fertilizer Spreading Amount Checking 38
8.4.2 Fertilizer Spreading Amounth Check by Driving the Measuring Part 38
8.4.2.1 Converting the Measurment Part of the working Widths that is not
mentioned in the Table 39
8.4.3 Fertilizer Spreading Amounth Checking in Steady Position 40
8.5 Setting the Bolt Adjustment Calculating Disc 41
8.6 Adjustment of Working Width 42
8.6.1 Changing of the Disc 43
8.6.2 Adjusting the fertilizer Spreading Disc - Wings 44

Contents
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8.7 Fertilizing in Farm Limits 46
8.7.1 Fertilizing in Farm Limits with LIMITER 46
8.7.2 Fertilizing with Fertilizer Limiter on Farm Limit / Side 48
9 Transportation Drive 49
10 Machine Usage 50
10.1 Product Loading / Filling to Fertilizer Spread Machine 51
10.2 Usage of Fertilizer Spreading Machine 52
11 Malfunctions and Suggestions 53
12 Cleaning, Maintenance and Repairing 54
12.1 Cleaning 54
12.2 Lubrication Instruction 54
12.2.1 Drive Shaft Oiling 54
12.3 Repairing 54
12.3.1 Changing the Throwing of the Fertilizer Spreading Discs 54
12.3.2 Changing the Edges of Fertilizer Spreader Throwing Wings 55
12.4 Base Adjustments of Fertilizer Pouring Unit 55
12.5 Fertilizer Tables 56
12.6 Part Catalog 63

User Insructions
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1 User Information
The section of user information contains information about user guide. Read the user
manual, keep it, and use it when it is needed.
1.1 The Aim of Document
This user manual;
Explanation about the usage of machine and its maintenance.
It gives some important information about safety instruction for proper and efficient
Operations.
During the usage of the machine, it must be placed on the machine or at least some place
where the operator can access easily.
It must be keep for another using.
1.2 The Place Information in the User Manual
This manual shows all the directions of data, and tractor driving direction.
1.3 Types of Used Indications
Processing instructions and reactions.
The processing operations which will be done by the user are shown as a numerical
instructions.
Follow the specified sequence for operations. For relevant processing instructions when the
reaction is necessary it will be marked by an arrow.
Example:
1. Processing instructions 1.
Processing instructions 1.for machine instruction.
2. Processing instructions 2
Numbers
……………………………..
Point 1
Point 2
Position Numbers of Images
It specifies the number of positions in painting figures in parentheses.
Example: Picture (4\1)
Picture 3
Position 1

General Safety Warnings
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CGSA Serisi
2 General Safety Warnings
This section contains some information to use the machine in a safe and correct way.
2.1 Liabilities
The information in this user manual should be considered and applied
Knowing the basic safety warnings and safety instructions is a base condition to run the
machine in a proper and smooth functioning.
Liabilities of the Operator
The operator allows only the persons who have the specifications below, to work with
the machine,
To be trained with the machine usage.
Having information about basic work safety and accident prevention instructions.
To be read and understood the user manual.
If the general safety and warning labels are worn or in unreadable condition , please change
them with the new ones. To safe and correct usage, please consider the labels.
Liabilities of the User
All the personnel who work with the machine, must be consider the following information
before working with the machine:
The instructions about the work safety and accident prevention must be considered.
The '' General Safety Warnings'' section in this manual must be read and considered.
He must have the information about how the machine works and its features.
The '' Pictured warning signs and other signs'' section must be read and understood.
If the user/operator determines that the equipments are not safety, he must repair them.
If he has not authorization, ability or information about the subject, he must inform the
authorized person.
Hazards that can be Occur while Working With Machine
The machine is produced in accordance with technical safety rules. However, there can be
hazardous conditions while working with the machine.
Injury or death risk for the user or third persons.
Being damaged the machine.
Potential financial damages.
Please, use the machine only properly with its production purpose. Use the machine only if it
is in a good condition for safety. In the conditions that negatively affect the safety, please fix
the problems, if not, please contact with our company.
Guarantee and Liability
Mainly 'General Selling and Delivery Conditions' are valid. These are obtained by the operator
after signing the contract. The requests of guarantee and liability for the personnel and
financial damages are invalid according to the all or some of the following problems;

General Safety Warnings
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CGSA Serie
Misusing of the machine
Wrong installation, running, using or maintenance of the machine.
Not considering the warnings about maintenance and usage, stated in the user
manual.
Doing some inappropriate changes by the user on the machine.
The effects of foreign materials and natural disasters.
2.2 Showing the Safety Notations
Safety warnings are shown with the triangle safety symbol. The word comes before the
symbol ( DANGER, WARNING, ATTENTION) describes the hazard level that can be occur.
DANGER
It refers to high risk of the death or heavy injury situations unless it is not prevented.
There is a possibility to death or heavy injury situations unless not considering the
warnings.
WARNING
It refers to medium level risk of death or (heavy) injuries unless it is not prevented.
In the situation that not considering the warnings, there is a possibility to death or heavy
injury depends on the conditions.
ATTENTION
It refers to low level risks, small or medium level injuries or financial damages unless it is
not prevented.
IMPORTANT
It refers to a special treatment or an obligation to run the process for using the machine
in proper way.
On the contrary, there can be damages in the machine or around it.
INFORMATION
It refers hints and useful information for the use.
These information are useful using the machine with its all the features.

General Safety Warnings
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2.3 Precautions Before Working
The operator should provide required personal safety equipments.
Work shoes
Protective goggles
Protective clothing
Skin-protective and so on
When you use the machine, User manual must be on the machine or somewhere on the
operating machinery which can be accessed easily
2.4 Security and Safety Arrangements
Before starting the machine all safety and protective equipment must be checking and
should be working, All security devices on the machine must be checked regularly, if needed ,
it must be repaired.
Incorrect or removed safety device may cause a dangerous situations.
2.5 Other Safety Precautions
Besides the security warnings In this user manual , please consider the accident
prevention and environmental protection system according to the national rules of general
applicability.Follow the traffic rules.
2.6 Security Usage in Normal Usage
Use the machine after Applying all the safety and security advices.
Check the machine in a regular time for knowing if there is any wrong with it.
When you check the machine it must be stopped ,otherwise it could cause a damage in the
materials or can cause injuries.
2.7 Maintenance, Repairing and Troubleshooting
Make the maintenance and controlling as the specified settings that stated, be careful to look
to the safety in the Compressed air and hydraulic fluids.. etc
Fix the large parts on the machine during part exchange . Secure the machine.
Check the removed screw connections . Make sure the machine is working properly after
finishing the maintenance activity.
2.8 Structural Changes
Without the authorization of DÖNDER TARIM there cannot be made any change of the
machine parts and the machine. All the changing activities will be made by the authorized
service stuff. Use only the original parts provided from DÖNDER TARIM.