DÖNDER CGSA Series User manual

CGSA Serie
Fertilizer Sepreader Machine
User Manual
EcoMaster - Pro - ProPlus
Keep and mind and read the
user manual at the first time
using! Keep it for next using.
CGSA 2017/1
01.01.2017
EN

Data of Specification
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CGSA Serie
Data of Specification
Fill the data of specifion for your machine.
Type:
Model:
Serie No:
Weight:
Producing Company Information
DÖNDER TARIM MAKİNALARI SAN. TİC. LTD.ŞTİ.
Bodrum Yolu Üzeri, Yenidoğan Mahallesi 09205 Söke/Aydın/TÜRKİYE
Tel: [phone]
[phone]
Fax: [phone]
E-Posta: [email protected]
Web: www.dondertarim.com.tr
Spare Part Order
DÖNDER TARIM MAKİNALARI SAN. TİC. LTD.ŞTİ.
Bodrum Yolu Üzeri, Yenidoğan Mahallesi 09205 Söke/Aydın/TÜRKİYE
Tel: [phone]
[phone]
Fax: [phone]
E-Posta: [email protected]
[email protected]
Information of User Manual
Document number: CGSA 2017/1
Date of Preparation: 01.01.2017

Contents
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1 User Information 7
1.1 The Aim of Document 7
1.2 The Place Informatıon in the User Manual 7
1.3 Types of Used Indications 7
2 General Safety Warnings 8
2.1 Liabilities 8
2.2 Showing the Safety Notations 9
2.3 Precautions Before Working 10
2.4 Security and Safety Arrangements 10
2.5 Other Safety Precautions 10
2.6 Security Usage in Normal Usage 10
2.7 Maintenance, Repairing and Troubleshooting 10
2.8 Structural Changes 10
2.9 Pictured Warning Signs 11
2.9.1 Positioning of the Pictured Warning Signs 12
2.9.2 Explanations of the Pictured Warning Explanations 13
2.10 The Dangers for the Situations of not Considering the Safety Warnings 14
2.11 Security and Conscious Working 14
2.12 Safety Warnings the User 15
2.12.1 General Accident Preventing Warnings 15
2.12.2 Hydraulic System 17
2.12.3 Electrical System 17
2.12.4 PTO Shaft Usage 18
2.12.5 Operating of Fertilizer Spreader Machine 18
2.12.6 Cleaning, Maintenance and Repairing 18

Contents
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3 Loading and Unloading 19
4 Product Description 19
4.1 General View 20
4.2 Proper Use 21
4.3 The Dangers Around the Working Field of the Machine 21
4.4 Metal Label and CE 21
5 Structure and Function 22
5.1 Structure 22
5.2 Mixer 22
5.3 Disc and Wings 23
5.4 Fertilizer Pouring Unit 23
5.4.1 Closing Bolt and Dosing Bolt 23
5.5 Fertilizing in the farm Limit/Side 24
5.5.1 Limiter 24
5.5.2 Fertilizer Limiter 24
5.6 PTO Shaft 24
5.7 Hydraulic Connections 25
5.7.1 Systems with Single Acting Hydraulic Cylinder 25
5.7.2 Systems with Double Acting Hydraulic Cylinder 25
5.8 Three Points Suspender Attachment 26
5.9 Carrying, Stoppage Wheels 27
5.10 Fertilizer Caldron Tarpaulin 27
5.11 Econometer –ProPlus 28
5.12 HyComfort Equipment 28

Contents
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6 Start - Up 29
6.1 Tractor Eligibility Check 29
7 Attaching and Removing Machine 30
7.1 Three Point Suspander Gear Attachment 30
7.2 Attaching the Drive Shaft 30
7.3 Safety Usage of the Drive Shaft 31
7.4 Connection of Hydraulic Hoses 32
7.4.1 CGSA EcoMaster Hydraulic hoses Connections 32
7.4.2 CGSA Pro –ProPlus Hydraulic hoses Connections 32
7.5 Removing the Machine from the Tractor 32
8 Adjustment 33
8.1 Suspending Height Adjustment 34
8.2 Normal / Late Fertilizing 35
8.3 Adjustment of Fertilizer Throwing Machines 36
8.3.1 Adjusing the Amount Adjustment Via Adjustment Lever 36
8.3.2 Reading Amount Adjustment from the Fertilizer Table 37
8.4 Fertilizer Spreading Amount Check 37
8.4.1 Preparations for Fertilizer Spreading Amount Checking 38
8.4.2 Fertilizer Spreading Amounth Check by Driving the Measuring Part 38
8.4.2.1 Converting the Measurment Part of the working Widths that is not
mentioned in the Table 39
8.4.3 Fertilizer Spreading Amounth Checking in Steady Position 40
8.5 Setting the Bolt Adjustment Calculating Disc 41
8.6 Adjustment of Working Width 42
8.6.1 Changing of the Disc 43
8.6.2 Adjusting the fertilizer Spreading Disc - Wings 44

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8.7 Fertilizing in Farm Limits 46
8.7.1 Fertilizing in Farm Limits with LIMITER 46
8.7.2 Fertilizing with Fertilizer Limiter on Farm Limit / Side 48
9 Transportation Drive 49
10 Machine Usage 50
10.1 Product Loading / Filling to Fertilizer Spread Machine 51
10.2 Usage of Fertilizer Spreading Machine 52
11 Malfunctions and Suggestions 53
12 Cleaning, Maintenance and Repairing 54
12.1 Cleaning 54
12.2 Lubrication Instruction 54
12.2.1 Drive Shaft Oiling 54
12.3 Repairing 54
12.3.1 Changing the Throwing of the Fertilizer Spreading Discs 54
12.3.2 Changing the Edges of Fertilizer Spreader Throwing Wings 55
12.4 Base Adjustments of Fertilizer Pouring Unit 55
12.5 Fertilizer Tables 56
12.6 Part Catalog 63

User Insructions
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1 User Information
The section of user information contains information about user guide. Read the user
manual, keep it, and use it when it is needed.
1.1 The Aim of Document
This user manual;
Explanation about the usage of machine and its maintenance.
It gives some important information about safety instruction for proper and efficient
Operations.
During the usage of the machine, it must be placed on the machine or at least some place
where the operator can access easily.
It must be keep for another using.
1.2 The Place Information in the User Manual
This manual shows all the directions of data, and tractor driving direction.
1.3 Types of Used Indications
Processing instructions and reactions.
The processing operations which will be done by the user are shown as a numerical
instructions.
Follow the specified sequence for operations. For relevant processing instructions when the
reaction is necessary it will be marked by an arrow.
Example:
1. Processing instructions 1.
Processing instructions 1.for machine instruction.
2. Processing instructions 2
Numbers
……………………………..
Point 1
Point 2
Position Numbers of Images
It specifies the number of positions in painting figures in parentheses.
Example: Picture (4\1)
Picture 3
Position 1

General Safety Warnings
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2 General Safety Warnings
This section contains some information to use the machine in a safe and correct way.
2.1 Liabilities
The information in this user manual should be considered and applied
Knowing the basic safety warnings and safety instructions is a base condition to run the
machine in a proper and smooth functioning.
Liabilities of the Operator
The operator allows only the persons who have the specifications below, to work with
the machine,
To be trained with the machine usage.
Having information about basic work safety and accident prevention instructions.
To be read and understood the user manual.
If the general safety and warning labels are worn or in unreadable condition , please change
them with the new ones. To safe and correct usage, please consider the labels.
Liabilities of the User
All the personnel who work with the machine, must be consider the following information
before working with the machine:
The instructions about the work safety and accident prevention must be considered.
The '' General Safety Warnings'' section in this manual must be read and considered.
He must have the information about how the machine works and its features.
The '' Pictured warning signs and other signs'' section must be read and understood.
If the user/operator determines that the equipments are not safety, he must repair them.
If he has not authorization, ability or information about the subject, he must inform the
authorized person.
Hazards that can be Occur while Working With Machine
The machine is produced in accordance with technical safety rules. However, there can be
hazardous conditions while working with the machine.
Injury or death risk for the user or third persons.
Being damaged the machine.
Potential financial damages.
Please, use the machine only properly with its production purpose. Use the machine only if it
is in a good condition for safety. In the conditions that negatively affect the safety, please fix
the problems, if not, please contact with our company.
Guarantee and Liability
Mainly 'General Selling and Delivery Conditions' are valid. These are obtained by the operator
after signing the contract. The requests of guarantee and liability for the personnel and
financial damages are invalid according to the all or some of the following problems;

General Safety Warnings
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Misusing of the machine
Wrong installation, running, using or maintenance of the machine.
Not considering the warnings about maintenance and usage, stated in the user
manual.
Doing some inappropriate changes by the user on the machine.
The effects of foreign materials and natural disasters.
2.2 Showing the Safety Notations
Safety warnings are shown with the triangle safety symbol. The word comes before the
symbol ( DANGER, WARNING, ATTENTION) describes the hazard level that can be occur.
DANGER
It refers to high risk of the death or heavy injury situations unless it is not prevented.
There is a possibility to death or heavy injury situations unless not considering the
warnings.
WARNING
It refers to medium level risk of death or (heavy) injuries unless it is not prevented.
In the situation that not considering the warnings, there is a possibility to death or heavy
injury depends on the conditions.
ATTENTION
It refers to low level risks, small or medium level injuries or financial damages unless it is
not prevented.
IMPORTANT
It refers to a special treatment or an obligation to run the process for using the machine
in proper way.
On the contrary, there can be damages in the machine or around it.
INFORMATION
It refers hints and useful information for the use.
These information are useful using the machine with its all the features.

General Safety Warnings
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2.3 Precautions Before Working
The operator should provide required personal safety equipments.
Work shoes
Protective goggles
Protective clothing
Skin-protective and so on
When you use the machine, User manual must be on the machine or somewhere on the
operating machinery which can be accessed easily
2.4 Security and Safety Arrangements
Before starting the machine all safety and protective equipment must be checking and
should be working, All security devices on the machine must be checked regularly, if needed ,
it must be repaired.
Incorrect or removed safety device may cause a dangerous situations.
2.5 Other Safety Precautions
Besides the security warnings In this user manual , please consider the accident
prevention and environmental protection system according to the national rules of general
applicability.Follow the traffic rules.
2.6 Security Usage in Normal Usage
Use the machine after Applying all the safety and security advices.
Check the machine in a regular time for knowing if there is any wrong with it.
When you check the machine it must be stopped ,otherwise it could cause a damage in the
materials or can cause injuries.
2.7 Maintenance, Repairing and Troubleshooting
Make the maintenance and controlling as the specified settings that stated, be careful to look
to the safety in the Compressed air and hydraulic fluids.. etc
Fix the large parts on the machine during part exchange . Secure the machine.
Check the removed screw connections . Make sure the machine is working properly after
finishing the maintenance activity.
2.8 Structural Changes
Without the authorization of DÖNDER TARIM there cannot be made any change of the
machine parts and the machine. All the changing activities will be made by the authorized
service stuff. Use only the original parts provided from DÖNDER TARIM.

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2.9 Pictured Warning Signs
Keep all the pictured warning signs always clean and readable !
Change the unreadable signs with the new ones. Specify the order number ( Ex: DTE-04) and
request from our company.
Pictured Warning Signs - Structure
Pictured warning signs refer to dangerous places in the machine and their target is
inform you. In these danger points, there are dangers which always available or may
occur suddenly.
Pictured warning signs compose of two parts.
Section 1
A picture framed with a triangle refers to a danger
definition.
Section 2
Refers the pictured instruction to prevent the danger.
Pictured Warning Signs - Explanation
The description of pictured warning signs is always same and notifies following row;
1. Danger description.
Example: the dangers of cutting fingers or hand because of the moving units.
2. The results of not fulfilling the danger preventing instruction/instructions.
Example: These dangerous situations can be cause a heavy injuries like the loss of
fingers or hand.
3. Instructions for preventing the danger/dangers.
Example: Never put your hand in dangerous area of drive shaft/hydraulic system of
the tractor motor while it is running.
Touch the moving units only when they are stopped completely.

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2.9.1 Positioning of the Pictured Warning Signs
Fig. 1
Fig. 2
Fig. 3

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2.9.2 Explanations of the Pictured Warning Explanations
DTE-01
1. Please read the user manual and consider it before using the machine.
2. There can be some dangerous situations while installation, setting, damage fixing,
cleaning, maintenance and fixing by unwilled running and slippage of the machine.
These possible dangers can cause heavy injuries or death.
Secure the machine and tractor always against all kind of interfere , unwilled running
and slippage.
Read the related information section of the user manual according to the type of the
interfere.
3. Maximum hydraulic pressure of the work is 200bar.
4. In working condition, because of the unguarded machine units ,the danger of pulling the arm
or upper body inside the machine.
5. This danger cause heavy injuries in arm or upper body.
Never run the guard equipments of the actuated machine units in following conditions;
When the tractor motor, related drive shift/ clutched hydraulic actuated runs.
If it is in unwilled condition when the tractor motor , related drive shift/ clutched
hydraulic is actuated.
DTE-02
The norminal cycle number (540c/min) and rotating direction of the actuating shaft on the side of the
machine .
The maximum running angle of drive shift
that makes the machine units movable.

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DTE-03
In working condition, because of the unguarded machine units ,the danger of
pulling the arm or upper body inside the machine.
This danger cause heavy injuries in arm or upper body.
Never run or remove the guard equipments of the actuated machine
units.
DTE-06
This label refers to fixing points while moving or lifting the machine for fasten
the units.
DTE-28
There is a risk to throw an object/product and hit danger from the
splash disks while the machine is running. Please watch your
distance.
An object or a product may be thrown from the area of throw
disks while the machine is connected to the tractor and the drive
shift is attached.
You may be damaged by the effect of the impact.
2.10 The Dangers for the Situations of not Considering the Safety Warnings
In the situation of not considering the safety warnings,
The people around and around the machine can be exposed to the danger.
It can be cause the loss of all kind of financial damage compensations.
In some situations, not considering the safety warnings may cause following;
Persons may be in danger because of not secured working area.
The loss of important functions of the machine.
The loss of important functions of the machine.
Environmental pollution because of hydraulic oil leakage.
2.11 Security and Conscious Working
Besides the security warnings mentioned in this user manual, international and
de facto work safety and accident preventing instructions are binder.
Please follow the instructions mentioned in official warning signs to prevent the
accidents. Follow the traffic rules.

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2.12 Safety Warnings fort he User
Warning
There are the risk of smashing, cutting, pulled in case of not having traffic and operational
security.
Check the tractor always for the traffic and usage safety before using the machine!
2.12.1 General Accident Preventing Warnings
Please consider international safety and accident preventing instructions which have general
validity.
Pictured warning signs and other signs on the machine, contain important information about
the machine working out of a dangerous way. Paying attention to these warnings provide
security.
Please check around the machine before running and using the machine (for children and
other living creatures)! It is important to have an adequate sight distance.
It is forbidden to walk and burden on the machine!
Please make your drive style safe and dominated according to the attached or pulled
machine.
While making your drive style safe, please consider your personal abilities, drive ways, traffic,
sight distance, weather, driving features, attached machine or equipments.
Attaching and Configuring the machine propulsion system
Please attach the machine or carry the machine only with a proper tractor.
Connecting the hydraulic three points hanger unit to the tractor, the features of tractor and
the machine must be correspond to each other.
Attach the machine to the stated system in accordance with the instructions.
Values that should not be exceeded in case of attaching the machine front-side or back-side
of the tractor,
oAllowed total weight of the tractor
oAllowed axle weight of the tractor
oAllowed carrying capacity of tractor tires
Please secure the tractor and the machine before attach or remove the machine in spite of
unwilled slippage.
It is forbidden to stay someone on between the machine which will be attached
and the tractor while the tractor is approaching the machine.
The supporters can stay on only near the vehicle just for the directives and only when the
vehicles are stopped, they can walk into between them.
Please fix the hydraulic command lever before attach the machine to the hydraulic three
point hanger system of the tractor to the position that cannot be lifted or pulled down
unintentionally.
It is forbidden to stay someone on between the machine and the tractor while working the
hydraulic three point system.
Please fix the machines that removed from their propulsion.

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Usage of the Machine
Please understand well all the functions and features of gears and parts of the
machine before working with it.
Wear tight clothes. Baggy clothes increase the risk of cuddling or pulling inside the
machine.
Run the machine only when all the guard equipments are attached and ready to
work.
Please consider maximum loading allowed of the attached machine, axle and support
loads of the tractor. if necessary, do not fill the fertilizer caldron fully.
It is forbidden to stay someone on around the working field of the machine.
It is forbidden to stay someone on cornering and turning area of the machine.
Please secure the tractor for unwilled slippage before leave it,
For this;
oPut the machine on the floor.
oSet the parking brake.
oStop the tractor.
oPick the vehicle keys/starter keys with you.
Transporting the Machine
Please obey the international traffic rules on the road.
Controls that will be made for transporting,
oConnection of Electric/hydraulic feeding line properly.
oBeing clean and functional of the lightning system.
oNo malfunction in the break and hydraulic system.
oGood break system condition.
Please check the functions of the tractor break and wheel if they work
properly. The machine attached to the tractor , front and back weights effect
the drive way, break and wheel control.
Use front weights if needed.
To have an adequate wheel control, use always up to 20% load of empty
weight of the tractor for the front axle of the tractor.
Please stock properly front and back weights.
Please check the break effect before the driving.
Place the movable parts to transport position before transporting the machine.
Adjust the driving speed for current circumstances.
Please deactivate the single breaks before transporting drives ( Lock the
brake pedals).
Consider the machine and tractor lightning, warning and safety
equipments are working and visible before the transporting drive.
Avoid the situations that can endanger you and the traffic while driving. It is
important for your and others life safety.

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2.12.2 Hydraulic System
Hydraulic system is under the effect of high pressure.
Please pay attention to the hydraulic hose lines connected properly.
Please Pay attention to hydraulic system unpressurized both machine side and tractor side
during the connection of hydraulic hose lines.
Before working with hydraulic systems
oThe machine must be landed down.
oHydraulic system pressure must be tapping.
oTractor motor must be stopped.
oParking brake must be set.
oStarter keys must be removed.
Hydraulic hose lines must be checked by the experts at least once a year for work
safety.
Change the damaged hydraulic hose lines with the new ones. Use only the original
DÖNDER hydraulic hose lines.
Hydraulic hose lines should not be used more than 6 years including 2 years of stocking
period. The hose lines may be damaged in natural ways even if they are used in a proper
way. That's why their usage and stock life are restricted. For this reason the usage and
storage lifetime is restricted.
Do not try to cover leakiest hydraulic hose lines with your hand or finger.
The liquid (hydraulic oil) with high pressure may harm the body and penetrate through
your skin into your body. This situation may cause heavy injuries.
In case of the injuries by hydraulic oil , contact a health care provider
immediately.
Use the proper equipments for identifying the leakage.
2.12.3 Electrical System
Adjust the accumulator's pole to negative poles in the electrical operations.
Use only the stated fuses. In case of using high ampered fuses, the electrical system
may be damaged. Fire danger!
Pay attention to proper connection of the accumulator. First positive, then negative pole
must be connected. Removing from the poles, first negative than positive poles must be
removed.
Close the positive pole of the accumulator with the proper cover. There is an explosion risk if
contacted with the sachet
The machine can be equipped with electronically components and parts. Their functions
may be broke down with the electromagnetic waves which spread by other devices.
These situations may endanger persons if not considered following warnings;
oThe user must check if the new equipment causes any problem or not after
installing the electrical devices or components , it is under the user's
responsibility.
oPay attention to the electrical equipments that installed later to match with
89/336/EEG's EMC instructions and carrying CE sign.

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2.12.4 Sub-Propeller Shaft Usage
It is allowed to use drive shafts only equipped with properly guard installations
accepted by DÖNDER TARIM.
Please consider the user manual of drive shaft manufacturer.
Guard pipe and guard cone of drive shaft must not be damaged. Safeguards of tractor
and machine's drive shafts must be installed properly.
It is forbidden to work with damaged guard equipments.
Installing or removing drive shaft can be done only with following situations;.
oIn the situation of removing propulsion subsystem.
oIn the situation of stopping tractor motor.
oIn the situation of setting the parking break.
oIn the situation of removing the starter key.
Please pay attention to proper installing and fixing the drive shaft.
In the usage of wide drive shifts, wide angle juncture always must be attached to
the turning point between tractor and the machine.
Ensure the drive shaft guard against turning by hanging the chains on the drive shift.
Move away the persons around the danger zone of the machine before running
the propulsion subsystem.
In the usage of propulsion subsystem, do not forget that the cycling number of propulsion
subsystem depends on the driving speed and it will change direction when going back.
2.12.5 Operating of Fertilizer Spreader Machine
It is forbidden to stay on the working field. It is dangerous because of the
fertilizer/product pieces thrown by the machine. Before running the disks, please move
away the persons around the fertilizer spreader machine. Do not stay near the turning
disks.
Please do the fertilizer spreader filling process only when the tractor motor is
stopped, the starter key is removed and the disks are killed.
Pay attention to the turning parts during checking the fertilizer spreading amount in
the dangerous areas of the machine.
Please be sure that the fixing parts are placed properly before every usage
(specially disks and wings).
While fertilizing for farm sides, puddles or road sides, please use farm side fertilizing system.
2.12.6 Cleaning, Maintenance and Repairing
Please do the cleaning, maintenance and repairing of the machine just with following
instructions;
oWhen the propulsion is stopped.
oWhen the tractor motor is stopped.
oWhen the starter key is removed.
oWhen the machine socket is pulled from the vehicle computer.
Please check the placement of screws and nuts regularly. Tighten them if needed.
Destroy the oil, grease and the filters properly.
If you will do the electrical welding on the installed machines to the tractor,
please remove the alternator and accumulator cables.
Spare parts must have the same features with the parts determined by DÖNDER TARIM. If
you use DÖNDER TARIM brand spare parts, you fulfill this requirement.

Loading and Unloading
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3 LOADING and UNLOADING
Warning
There is a danger of being crushed or getting hit because of lifted machine may fall for any
reason!
Pay attention to the marked fixing points for fixing the loading system
while loading or unloading the machine with lifting system.
Please use the lifting system with minimum 300 kg lifting capacity.
Do not stay under the lifted machine!
Loading with Crane
(1) Fasten points for fixing the lifting system.
4 PRODUCT DESCRIPTION
This section
Gives information about the structure of the machine .
Gives the names of structure groups and adjustment parts.
Read this chapter near the machine if possible .Thus, you know the machine very well, and this will
make a positive contribution to the dominance on the machine.
Fig. 6

Product Description
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Fig. 7
4.1 General View
(7/1) Fertilizer Caldron
(7/2) Additional Caldron
(7/3) Fertilizer Caldron Tarpaulin
(7/4) Drive Shaft Attachment
(7/5) Mixing Unit/ Mixing Unit Cover
(7/6) Throwing Discs and Wings
(7/7) Amount Adjustment Lever For Manual Spreading
(7/8) Mudguard (Optional Equipment)
(7/9) Wheel
(7/10) Break lamp, Sign Lamp
(7/11) Reflector/Reflector Plate
(7/12) Farm Corner Limiter-Limitör (Optional Equipment)
(7/13) User Manual