DAAB EP102 User manual

Box 125,
S-284 22 Perstorp
Sweden
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Automatic Control Panel, Type EP102
For electrically operated gates, barriers & doors
EP102-1 For control of one motor. EP102-2 For control of two motors
User Manual
Version 1.03
Edition 1

2
Contents
General Specification...................................................................................................................3
Automatic control panel components ..........................................................................................3
Technical specification ................................................................................................................4
Connection instructions...............................................................................................................5
Power Supply connection...........................................................................................................5
Low voltage connection...............................................................................................................6
Siphon or interlock between two gates or between a gate and a barrier.........................................8
Safety buffer connection ............................................................................................................8
Connection between two DAAB panels.......................................................................................8
Commissioning............................................................................................................................9
Remember!...............................................................................................................................9
Powering-up..............................................................................................................................9
Display checks..........................................................................................................................9
Reading and Setting values......................................................................................................11
Safety circuit...........................................................................................................................12
Safety buffer monitoring...........................................................................................................12
Magnetic lock (extra accessory)...............................................................................................12
Delay of one gate leaf, for overlap (Slam plate or Electro-magnetic lock).....................................12
Direction of rotation.................................................................................................................13
Limit positions .........................................................................................................................13
Load sensor............................................................................................................................13
Motor protection (C44 & C45)...................................................................................................14
Limited running time ................................................................................................................14
Latched/deadman control.........................................................................................................15
Functional check of load sensor, safety buffer and photocell ......................................................15
Closure with deadman control in the event of safety buffer or photocell error...............................15
Direction change priority ..........................................................................................................15
Automatic closure....................................................................................................................16
Stop key, restart automatic closure...........................................................................................16
Photocell/loop closure..............................................................................................................16
Programmable input 1- Partial Opening Input............................................................................17
Programmable input 2 - Open / Stop / Close and further controls...............................................17
Inter lock function......................................................................................................................18
Attention.................................................................................................................................18
Heat Lock...............................................................................................................................18
Draught exclusion in a building with two doors...........................................................................18
Entrance with barrier and gate operating together......................................................................18
Commissioning, inter lock function............................................................................................19
Blocking functions explanation..................................................................................................20
Channel list for EP102................................................................................................................21
Service fault-finding...................................................................................................................24
Error messages.......................................................................................................................25
Notes..........................................................................................................................................26
Accessories...............................................................................................................................26

3
General Specification
Use
The EP102 control panel has been designed with great care to control the entry and exit of vehicles
and personnel, through gates, shutters, doors and rising arm barriers. It provides a multi-purpose
interface, evaluating signals from the Access control equipment, limit switches and safety equipment,
to give the customer a vast range of programmable options, which are fully explained herein.
Automatic control parameters
EP102 is DAAB’s standard automatic control panel system. It contains all the equipment necessary to
control up to two electric drive motors for one or two gates/barriers: contactors, motor protection
devices, load safety sensor systems, safety buffer monitoring, alarm indicators, internal buttons for
local test operation, display window and programming pad are built onto the circuit board. The basic
control panel can be fitted with a range of accessories such as inductive vehicle detection loops, radio
control, traffic lights and magnetic locks etc.
Automatic control panel components
No. Specification
1Program chip with indication of installed program version.
2Display window to indicate measured values and settings.
3Alarm indicator diodes.
4Push-buttons for setting control parameters.
5Control display diodes.
6Push-buttons for local gate operation, required for service and commissioning.
7Low-voltage terminal strip for control signals.
8Supply-voltage terminal strip for power supply and output to motors.
9Fuses for motors and automatic controls.
10 Spacers for mounting optional supplementary accessory card.
11 Output for supplementary accessory card.
12 Contactors for starting, stopping and reversing electric motors.
13 Rating plate showing designation of model and serial number.
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2
3
4
5
6
7 8
9
10
11
10
12
13

4
Technical specification
Dimensions (WxHxD) 190x224x60 mm
Weight Model type Ep102-2 =1.7 kg. Model type EP102-1=1.4 kg.
Supply voltage EP102 is suitable for three-phase or single-phase operation.
Supply voltage, three phase 3x400VAC, 3x230VAC, (±10%) Fuse max T10A.
Supply voltage, single phase 1x230VAC (±10%) Fuse max T10A.
Frequency 50Hz
Motor EP102-1 for single drive motor, EP102-2 for two drive motors.
Motor, three-phase operation three-phase induction motor, 0.18-0.55kW.
Motor, single-phase operation single-phase motor with operating condenser 0.18-0.25kW.
Fuses Internal fuse =T4A, external fuse required = T10A.
Power consumption Automatic controls max 22 VA + electric motors.
Temperature range 0 to 50°C
Safety Buffers There are 3 analogue inputs for safety buffer monitoring.
Closing direction 2 inputs, KSS1 and KSS2, for safety buffers - close.
No. of close buffer/inputs 2 safety buffers may be connected to each KSS input terminal.
Opening direction There is one KSÖ input for safety buffers - open.
No. of open buffer/inputs 4 safety buffers may be connected to the KSÖ input terminals.
Resistance 2kΩwith 1% tolerance and power resistance at least ½W.
Safety circuit
Safety and test output 24V/max 0.5A for contactor operation, auto-test of inputs for safety
buffers and limit position.
Stop circuit Max current 300mA when contactors are closed. Voltage drop max
1.0V.
Max resistance Max 3Ωin stop circuit.
Cable length Cable length: 0.75mm2 =max 60m. 1.5mm2 =max 120m.
Inputs 1 analogue input 0-50V meters voltage after stop circuit.
Limit position Current per limit position max 125mA. Voltage drop max 0.5V.
Max resistance 4Ωin circuit for limit position.
Cable length Cable length: 0.75mm2 =max 90m. 1.5mm2 =max 180m.
Inputs See digital inputs.
Motor protection Internal motor protection circuit meters current on phase L1.
Range of measurement 0.5-4 A
Load sensor Measures phase shift between voltage and current.
Range of measurement cos φ= 0.05-0.90
Digital inputs (9) For operation and control of gate.
Logic 0 0-8V
Logic 1 12-30V
Input current 5mA at 24V
Supply to photocell 24V max 50mA
24V DC output 24V DC for supply to external access control or signal devices etc.
Load Max 300mA
Communication RS-485

5
Connection instructions
Power Supply connection
For the EP102 control panel to be electrically safe, function correctly and comply with current
regulations, it is important that it is assembled and connected correctly.
NB: The circuit board must be earthed via the mounting plate.
1. The circuit board must be mounted on a metal plate.
2. If the plate has been painted, see that the paint is scraped off around the fixing points so that a
good contact is achieved.
3. The 4 No. M4x10 spacers included must be used..
4. An earth terminal strip must be available on the metal plate.
5. The earth terminal strip must be suitably connected to earth.
Remember!
•The power supply should only be connect by a competent person.
•The power supply to the circuit board should have a maximum T10A fuse.
•The power supply should be connected via an isolator.
•Check that the supply and motor voltages are compatible.
•The largest motor size that can be connected is 0.55kW (3-phase).
•See commissioning for how to check that the motor is running in the right direction.
Supply 3x400V with neutral Supply 3x230V without neutral
Supply, single-phase 230V Connection of electric motor
Other voltages are available if requested.
NT1 NL1 L2 L3 U1 V1 W1 U2 V2 W2
U2
U1Z1Z2 Z1
U2
U1 Z2
Output 1x230V+N max 1A 1x230V+N+PE Fuse max T10A Electric motor Electric motor Interchange V1 and W1 and/or V2 and W2 if motor is running in wrong direction
Control panel
U1 Z1
U2
Z2
U1 V1 W1
W2 U2 V2
U1 W1V1
W2 U2 V2
Y-connection D- connection Single-phase
connection
MM
NT1 NL1 L2 L3 U1 V1 W1 U2 V2 W2
Control panel
Output 1x230V+N max1A 3x230V+PE FusemaxT10A Electricmotor D-connection Electricmotor D-connection InterchangeV1andW1 and/orV2andW2ifmotoris
runninginwrongdestination
InterchangebetweenL2andL3 ifwrongphasesequence
MM
NT1 NL1 L2 L3 U1 V1 W1 U2 V2 W2
Output 1x230V+N max 1A 3x400V+N+PE Fuse max T10A Electricmotor Y-connection Electricmotor Y-connection
Control panel
Interchange V1 and W1 and/orV2andW2ifmotoris
running in wrong direction

6
Low voltage connection
Remember!
•Connection should only be carried out by a competent person. It is important that any personal
electrostatic charge is discharged prior to working on the panel.
•The panel must be isolated from the power supply prior to commencing work.
•Remember that the gate may become dangerous if incorrectly connected.
•Do not connect anything in the safety circuit, e.g. relays or lamps, that may interfere with the
Safety circuit. If an intermediate relay must be used to obtain open and closed signals, DAAB
Should be contacted for instructions.
Safety buffers, stop and limit switches are considered part of the safety circuit.
•Safety buffer circuits must contain a 2.0KΩresistor to ensure that if the circuit fails, it fails ’safe’.
•This control panel is designed for many applications therefore not all the input signals may be
needed.
•Un-used “Stop” terminals to be linked, and photocell / loop terminals to be linked if not used.
For explanation of the input signals see the next page.
To remain ’fail safe’ Photocell/loop detectors, when powered must have normally closed contacts, and
when actuated or failed they must revert to open circuit.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
+
-
-
+
UT
KSS1
KSS2
KSÖ
TB1
GÖ1
GS1
TB2
GÖ2
GS2
RS485
24VDC
Stop
Stop
Stop
Close
Open
Open
Close
Communication
Open/stop/close
Photocell/loop
Part opening
Safety
Outputfor24VDC
max300mA
Controlpanel
Safetycircuit

7
List of Input Signals
Safety buffer
Name Term. Function
KSS1 1,2 Closing safety buffer, stops gate when closing. Resistance measurement.
KSS2 3,4 Closing safety buffer, stops gate when closing. Resistance measurement.
KSÖ 5,6 Opening safety buffer, stops gate when opening. Resistance measurement.
Stop, safety circuit
Name Term. Function
Safety Out 7Output for safety circuit 24V/0.5A
Stop 7,8 Stops gate. Contact normally closed, wire link required if not used.
Stop 9,10 Stops gate. Contact normally closed, wire link required if not used.
Stop 11,12 Stops gate. Contact normally closed, wire link required if not used.
Limit positions, safety circuit
Name Term. Function
TB1 13 Motor 1 thermoswitch, cuts out at high temperature.
GÖ1 14 Opening limit switch for motor 1. Breaks contact in fully open position.
GS1 15 Closing limit switch for motor 1. Breaks contact in fully closed position.
TB2 16 Motor 2 thermoswitch, cuts out at high motor temperature.
GÖ2 17 Opening limit switch for motor 2. Breaks contact in fully open position.
GS2 18 Closing limit switch for motor 2. Breaks contact in fully closed position.
Control keys
Name Term. Function
+24VDC 19 24V DC output for access controls.
Open 20 Open gate on open signal 24V DC.
Close 21 Close gate on close signal 24V DC .
+24V DC 22 24V DC output for access controls.
Open 23 Open gate on open signal 24V DC.
Close 24 Close gate on close signal 24V DC.
+24V DC 25 24V DC output for access controls.
Open/stop/
close
Prog. Input 1
26 Open/Stop/Close by pulse from single remote push button for gate leaf 1. OR
Interlock / siphon, OR automatic closing disconnected.
Part opening
Prog Input 2 27 Full or partial opening of gate leaf 1
Photocell, safety loop
Name Term. Function
+24V DC 28 Output for photocell/Induction loop 24V/50mA.
FC/SL 29 Photocell/loop, stops gate when closing. Contact normally closed, when powered.
0V 30 Earth connection.
Communication
Name Term. Function
RS485 31,32 Communication with a separate DAAB panel.
24V DC output
Name Term. Function
+24V DC 33 24V DC for supply to additional access controls
0V 34 Earth termination.

8
Siphon or interlock between two gates or between a gate and a barrier
Safety buffer connection
•Resistors must always be placed in safety circuits to enable the system to fail safe.
•The resistance value must be 2kΩwith 1% tolerance and power resistance at least ½W.
There is a built in safety buffer monitor on the board which functions with both mobile and static safety
buffers. The EP102 monitors itself by an autotest, which takes place before each start and after every
stop. An error message is received if there is a fault. A 2.0KΩresistor must be installed in the safety
buffer circuit. The principal of the safety system is that this resistance is measured and any variation
from this standard signals an alarm.
When mechanical switching type buffers are used, resistors must be connected in series with buffer.
If more than one DAAB type safety buffer is connected, these should be connected in parallel, and the
number of buffers set in the control panel. If more than one resistance switching buffer is used, these
can be connected in parallel, and the number of buffers set in the control panel. If resistance
switching buffers are connected in series, use only one final resistor. See drawings below for details.
DAAB mechanical switching type safety buffer.
3
2
1
2,0k
Red
Black
Solid state (resistance switching) safety buffer
series connection.
2,0k
2,0k
Control panel
Connection between two DAAB panels
To ensure correct communication between two DAAB panels it is important to take note of the
following:
•Choose a twisted two-core screened cable.
•Cable size should not be less 0,2mm2,
•Choose a low capacitance cable with capacitance 50-70 µF/m.
•Check the polarity.
•We recommend cable FKAR-PG, E 01 721 20.
•
EP102 EP102
31 32 31 32
1 2 21
FKAR-PG 2x0,5
Solid state (resistance switching) safety
buffer parallel connection.
2,0k
Control panel

9
Commissioning
Make sure the area is clear before operation and that the following checks are
carried out prior to powering-up.
Remember!
1. Check that all mechanical parts are firmly fixed, but the drive is disconnected from the gate or door.
The clutch should be released on barriers & sliding gate drives.
2. Check that everything has been properly connected and installed.
3. Discharge personal electrostatic charge by touching grounded object
4. Check that no person/device, other than the person carrying out the commissioning can start the
gate. Disconnect detection equipment if there is any risk of remote starting!
5. The specifications for the following control panels are the same:
EP102-2 is a control panel for 2 motor systems.
EP102-1 is a control panel for 1 motor system.
The information in the specification about gate half 2 or motor 2 does not apply to EP102-1.
6. The specifications are the same for different types of applications:
Gates with safety buffers.
Hinged gates with magnetic locks.
Sliding gates with safety buffers.
Barriers.
If the function is not to be used in the actual application, it may be skipped during commissioning.
The following adjustments must be made to enable the panel to function:
Limit position Adjust limit switch.
Direction of rotation Check that the motor is running in the right direction.
Load sensor The load must be adjusted for the gate being used.
Deadman or Latched control Supplied as Deadman control
Limited running time Time must be adjusted for the gate being used.
Powering-up
When the unit is powered up, the display window indicates which EP102 model you are operating.
EP1=EP102-1 control for 1 motor EP2=EP102-2 control for 2 motors
Error message in display window
If E(error) appears to the extreme left and two digits are displayed in the window, this is an error
message. Should this occur during commissioning, see the list of error messages on page 22.
Display checks
Check that all light diodes are displaying correctly before you continue with commissioning (see next
page). If there is an error, see the connection instructions and check that connection is correct.
If there is still an error, see fault-finding on page 20, before you continue with commissioning.
NB:
Light diodes for KSS1, KSS2 or KSÖ may light up because the number of safety buffers to be used
has not been specified. Continue with commissioning – this parameter will be set later on.

10
Display Diodes
To make matters easier when commissioning and fault-finding, light diodes are provided to indicate
faults and input signals.
Green light diodes normally on
Indication Function Normally
FC/SL Indicates that photocell/loop circuit is live and unbroken. On
24V DC Indicates the presence of voltage. On
STOPP Indicates that stop circuit is live and unbroken. On
Red light diodes for alarm
Indication Function Normally
M1 Indicates that the load sensor has tripped out for motor 1. Off
M2 Indicates that the load sensor has tripped out for motor 2. Off
KSS1 Indicates an error on safety buffer circuit ‘closing 1’. Off
KSS2 Indicates an error on safety buffer circuit ‘closing 2’. Off
KSÖ Indicates an error on safety buffer circuit ‘opening’ Off
Yellow light diodes indicating signals from limit positions
Indication Function
GÖ1 Lit indicates that motor 1 can open more, off in open position
GS1 Lit indicates that motor 1 can close more, off in closed position
GÖ2 Lit indicates that motor 2 can open more, off in open position
GS2 Lit indicates that motor 2 can close more, off in closed position
Yellow light diodes indicating control signals
Indication Function
O/S Indicates signal for open/stop/close remote button. Prog input 1
BEG.O Indicates signal for partial opening. Prog input 2
STÄNG Indicates signal for close.
ÖPPNA Indicates signal for open.
Red light diodes for error indication
Unlit diode means no error.
Lit diode means error.
Flashing light diode means previous error,
diode goes off next time gate is operated.
Green photocell diode normally on
Unlit means photocell/loop is actuated.
Yellow light diodes for control keys
Lit diode means key actuated.
Yellow light diodes for limit position
Lit diode goes off when limit reached.
Green light diodes normally on
’Stopp’ diode goes out when stop is actuated
and stop circuit is broken.