DAAN Groups VOLTZ TOYS DG-81919 User manual

A subdivision of The DAAN Groups
Email: help@voltztoys.ca
CONTACT US
Before returning your product, please contact us first! Voltz
Toys Customer Service can assist you with any replacement
parts, damages, or defective issues reported. You can contact
us directly at www.voltztoys.ca.
Phone number: 1-888-338-6589
Head Oice: Unit 7-3600A Laird Rd, Mississauga, ON, L5L
6A6
USER MANUAL
MODEL: DG-81919 COMPLIANCE STANDARDS:
SOR/2011-17
SOR/2018-138
SOR/2016-195
SOR/2016-302
SOR/2018-83
SOR/2016-188
SOR/2014-254
EN71
ASTM F963-17
CPSIA
ENGLISHLOCOMOTIVE TRAIN

1
Please read the manual before using the product. The manual and carton
contain important information. Please keep the manual for later references.
Failure to follow the instructions in the manual may result in damages, acci-
dents, or defective issues with the product.
To improve the product and quality, we may alter the structure, appearance,
packing method, assembly method, and product function without any no-
tice.
When there are any dierences between the manual and the product,
please refer to the actual product itself. We apologize for any inconvenience
caused.
An adult should assemble the product. All pictures shown are for illustration
and reference purposes only. The actual product may vary due to product
enhancement.
WARNING
This product is not used for transportation and only should be used un-
der adult guidance and supervision. Parents should ensure that children
have followed the safety measures before use. Children should use the
toy with caution and under adult supervision. To prevent injury to users
and others, basic coordination skills and awareness are required to avoid
accidents, falls, or collisions.
Disclaimer:
The pictures in the instructions are for assembly reference only. Please refer
to the actual product.

2
PARTS LIST

3
PRODUCT SPECIFICATIONS
Car Model
12V7AHBattery
Auto-reset fuse
Suitable age 37-95 months
Weight Limit 60 kg
Product Size (90+49.7) x 38 x 54.5 cm
Speed 3-5 km / hour
Charging time 8-12 hours
Charger AC 110-240V (input) DC 12V-1000mA (output)
Fuse
DG-81919
• Adults must assemble the car.
• The product contains small items that may present choking hazards.
Keep children away from assembling. Children under 36 months are
prohibited from using.
• Review and count all parts carefully before assembling. Properly dis-
pose of all plastic bags and other packaging materials.
Attention: Please install the car as per the following order procedure. Oth-
erwise, some parts can not be installed correctly.
ASSEMBLY PREPARATION

4
PARENT-CHILD FUNCTION
TRAILER STORAGE
The back seat of the engine could be flipped. Lower position (most seat in
the slot) will be used for kids and higher position (minimal seat in the slot)
will be used for parents. See diagram for details.
The seat cover could be open and the space could be used for storage.

5
QUICK RELEASE DIAGOSE PLATE
Unscrew the screws on the side of the red seat plate, remove the plate, it is
convenient for internal electrical maintenance.
Remove the screws
0. ASSEMBLY PREPARATION
Parts required: N/A
The iron part is locked at the bottom of the car, unscrew and remove it be-
fore installation.

6
1. FRONT WHEEL ASSEMBLY
2. REAR WHEEL ASSEMBLY
Parts required: #3, #11, #12
Parts required: #4, #5, #11, #12
Start the installation with the engine in up-side-down position. Slide the
front wheel (no gear teeth) on to front axle, followed by wash. Secure the
connection with cotter pin, then place and secure the wheel cover. Repeat
for the other side.
Confirm the axle is sits in the centre. Slide the motor through the axle, con-
nect the power supply cable, then silde the motor into the engine body. Sit
back wheel into the motor, followed by washer, then secure the installation
with cotter pin. Place and secure the wheel cover. Flip the engine to normal
position after finished.
#11 #11
#11 #12#3

7
#5 #4
#11 #12
#13
#11
3. SUPPORT FRAME ASSEMBLY
Parts required: #11, #13
Place the support legs at the designated position, fix the connection with 4
x 4*12 large flat head screws each leg.

8
4. STEERING WHEEL ASSEMBLY
Parts required: #2, #11
Connect the power cable from the steering wheel to engine body. Slide
as much cable as possible through the opening. Slide the steering wheel
through the steering column, align the steering wheel bolt opening with
steering column opening. Connect and secure the connection with bold/nut
set. Note the nut has a designated hex holding slot on the steering wheel.
#2
#11

9
5. BATTERY CONNECTION
Parts required: N/A
Unscrew the screws from the back of the red seat plate, unlock the latch
and remove the seat plate. Insert the safe fuse in the cabinet to designated
spot as shown in the diagram. Place the seat plate back and secure it with
2x screws (removed previously).
Latch switch
Screw
Screw
Safe fuse

10
6. TRAILER ASSEMBLY
Parts required: #4, #5, #11, #12
Starting installation in up-side-down position. Slide the axle through the
designated opening. Then slide the motors through the axle, connect ca-
bles, then place it all the way in. Sit wheel through the axle and well on the
motor, place washer, then secure the installation with cotter pin. Place the
wheel cover afterwards. Repeat for the other side.
Trailer with motor
#5 #4
#11 #12
ATTENTION: The following trailer is the optional specification, please as-
semble as the type you purchased.
Trailer without motor (optional)
#4 #11 #12
Axle sleeve

11
7. TRAILER SUPPORT FRAME ASSEMBLY
Parts required: #11, #13
Place the support legs at the designated position, fix the connection with 4
x 4*12 large flat head screws each leg.
#13
#11

12
8. TRAILER AND LOCOMOTIVE CONNECTION
Parts required: #8, #11
Install the trailer connection beam into the designated slot. Turn the unit
over, attach the trailer to the locomotive. Slide the beam to the adapter then
to the locomotive, align the opening, put the connection pin through and
secure the connection with washer and cotter pin. Connect the cable from
the trailer to the designated jack at the end of the locomotive.
#8
#8
#11
#11
(1) (2)
(3)

13
9. TRAILER HANDRAIL ASSEMBLY
Parts required: #9
Slide the handle into the designated slot, press firmly until it locks. Note, the
handle should point to the back.
#9

14
DASHBOARD
MP3 PLAYER
Horn
MP3 playerForward/
Backward
Pedal
Charging
port
Power
on/o
AUX port
LCD display USB slot
MusicMusicMusicMusicMusic
SD card slot
Mode
Previous/
Volume up
Next/Volume
down
Play/Pause

15
FUSE
This car is equipped with an auto-reset fuse. If the car stops suddenly while
driving, it is caused by the instantaneous current exceeding, enabling the
fuse to trip. This will result in the car disabling for about 8 seconds, and this
fuse can be reset.
To avoid tripping the fuse:
• Do not exceed the maximum load capacity; the maximum load is 60kg.
• Do not drag any objects behind the product.
• Do not expose water or other liquids to the battery and other electrical
components.
• Do not change and/or modify the circuit system and the structure of the
product.
1. The assembly and charging routine of the vehicle must be under adult
supervision at all times.
2. This product is recommended for children ages 37-95 months. Do not
exceed the maximum weight limit of 60kg.
3. This product is ideal for driving on hard flat surfaces (e.g, concrete, grav-
el, asphalt, etc).
4. It is strictly prohibited to drive on the street, roads, potholes, and slopes.
5. Avoid driving in sand, grass, uneven ground, or other terrains that may
damage the vehicle.
6. Children should be given full instructions and how to operate the car.
Improper use can cause damages or accidents.
7. Parents are responsible to supervise at all times to avoid accidents while
children are driving.
8. Avoid driving in the rain or flooded pathways. Exposure to water can
damage the motor, circuit, and other electrical equipment.
9. Parents should inspect the battery charger to ensure it is in good work-
ing condition. Any damages or abnormalities regarding wires, plugs, or
other components are prohibited to continue using. Do not use it until
parts are completely repaired.
SECURITY WARNING

16
10. To maintain product life and safety, avoid damaging the charger, battery,
or electrical circuit. The car must use the default configuration of the
dedicated charger and power supply.
11. When inactive, disconnect the car’s power by unplugging the (red) bat-
tery wire, ensuring all switches are in the “STOP” or “OFF” position.
12. The charger is not a toy. Please keep away from children.
13. Using non-manufacturer or third-party parts is strictly prohibited.
14. This product is mainly composed of PP material. The expected prod-
uct-usage life is two years.
USAGE DIRECTION
Before using the car, review the following procedures to ensure functionality:
1. All steps are followed per the instructions to complete the car’s assem-
bly. Specifically, the battery wire is connected correctly, and the power
supply has been switched on to confirm functionality.
2. Make sure all parts requiring hardware are fixed tightly and correctly.
3. Adults must ensure children have taken safety measures before use.
4. To reduce accidents while using, the child must be seated at all times.
5. Follow the product’s recommended seating capacity. Please do not ex-
ceed the maximum number of users to ride.
6. Adults must always supervise their children while the car is in use.
7. Adults are responsible for the care and guidance of their child while the
car is in use, ensuring the child is not left unattended.
8. Pay attention to the driving environment and surfaces. Ensure the car is
not driven in an unsafe environment.
9. Pay attention to the road, trenches, riverside, slopes, or uneven ground.
10. Not to be used on public roads or near ongoing traic.
11. The car should only be used in daytime and under light for visibility. Do
not use the car at night or under low visibility.
12. To avoid unexpected obstacles or events, adults must supervise at all
times.

17
WARNING
1. The car should not be driven on dangerous terrain or environments. This
includes the road, bodies of water, or obstacles.
2. Install batteries with correct polarity to avoid short circuits.
3. Charging is to be done by adults.
4. Remove the battery if the car is inactive (at least one month) for an ex-
tended period. Properly remove and handle batteries, and keep away
from children.
CHARGING PROCEDURES
• For safety purposes, charging must be done by adults.
• When initially assembled, charge for 8-12 hours before using.
• The charging port is located as shown on the diagram. Follow the in-
structions to charge the battery.
• If the car is starting to slow down, this indicates the battery is low. Re-
charge for 8-12 hours, maximum 20 hours. Do not overcharge or under-
charge.
1. First, insert the charger into the charging port.
2. Carefully insert the charger outlet into the power outlet. Please note the
car will not turn on when the car is connected.

18
WARNING
1. The assembly of the car must be done by an adult. When unassembled,
it contains potentially hazardous parts that are sharp or small. Please
keep out of children’s reach.
2. Choking hazards of small parts.
3. Not for children under 36 months. Recommended for 37-95 months.
4. Always wear shoes or footwear when using the toy.
5. RISK OF FIRE. Do not bypass. Replace only with circuit protection devic-
es.
6. Protective equipment should be worn.
• Dedicated charger and battery can only be used under manufacturer’s
regulations.
• The battery terminal should not be short circuit.
• Do not open the battery or charger.
• Do not reverse the battery.
ATTENTION
• Before charging, please inspect the charger, battery, and plug to ensure
no damages or abnormalities are found. If any damages are found, dis-
continue usage of the car until the parts are replaced or resolved.
• The battery may feel warm while being charged - this is normal. If the
temperature from the charger does not elevate, it may be caused by a
short circuit from the charger or circuit board.
• Must use the pressing plate to fix the battery.
• When the battery is no longer functional, adults are responsible for re-
moving and safely disposing of the battery in a battery-safe disposition
facility.
• When the product is inactive (at least one month), it must be fully
charged. Unplug the (red) battery wire, and charge it at least once a
month to ensure battery functionality and life.
• The charger and battery are not toys. Keep away from children.

19
MAINTENANCE AND SERVICE
1. Before using, adults are responsible for reviewing the product and es-
sential parts are in a functional condition. Check whether screws are
loose or other potential hazards. Any damaged or defective parts must
be repaired or resolved before using.
2. Use a small amount of oil-based lubricant to moving parts to prevent
rust or wear or tear (e.g. motors, gears, hardware, etc.).
3. Keep the car away from fire and direct sunlight. Store the car in a stable
position and must be kept safely away from extreme temperatures or
climate.
4. The car must be kept away from hot objects, such as stoves and heaters.
Direct exposure to hot objects will melt the plastic. The car must be kept
away from flammable materials to prevent ignition or fire when charging.
5. After using the car, charge the car adequately and must be done by an
adult. If the product is inactive, it must be fully charged. Charge at least
once a month to ensure battery functionality and life.
6. Use a soft cloth to clean the car. Do not use chemical solvents, soap, or
water to clean the vehicle. Do not drive under precipitation (e.g. snow,
rain, etc.) as this will damage the motor, battery and circuit system.
7. When inactive or discontinued, shut o all power by disconnecting the
(red) battery wire, and all switches are in the “STOP” or “OFF” position.
8. Do not use third-party or dierent fuses.
9. Do not modify the product structure or circuit system. Maintenance and
repair work must be done under the guidance of a professional or tech-
nician.
10. Do not use the product for other purposes.
11. Battery negative short circuit is prohibited.
12. Disconnect the batteries when completely inactive or discontinued. Do
not let children use the car in this state.
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