Daedong KIOTI UD28-A901AF User manual

- 1 -
INSTALLATION
INSTRUCTIONS
FOR K9 2400 / K9 2440
TEMPERED & LAMINATED GLASS
WINDSHIELD ASS'Y KIT
1. PACKING LIST & ACTUAL IMAGE
2. GENERAL SAFETY INFORMATION
3. INSTALLATION INSTRUCTION
D.D KIT 1 #. UD28-A901AF
(TEMPERED GLASS)
KIT 2 #. UD28-A903AF
(LAMINATED GLASS)
KIT 3 #. UD26-A0022A
U.S.A KIT 3 #. UTA140
(WIPER CONTROL GROUP)
KIT 4 #. UD26-A0021A
(WIPER CONTROL GROUP)
KIT 5 #. UD26-A0019A
U.S.A KIT 5 #. UTA150
(WIPER CONTROL GROUP)
Printed in Korea. MAR. 2020
SERVICE SUPPORT DIVISION / DAEDONG INDUSTRIAL Co.,Ltd.
35, Nongongjungang-ro 34-gil Nongong-eup, Dalseong-gun, Daegu, KOREA 42984
Tel:[phone] Fax:[phone]
http://www.daedong.co.kr
KIOTI TRACTOR DIVISION / DAEDONG-USA, Inc.
6300 Kioti Dr. Wendell, NC 27591
Toll Free:1877-GO-KIOTI
Tel:[phone] Fax:[phone]
http://www.kioti.com
DAEDONG KIOTI EUROPE B.V
Koerilenstraat 2, 3199LR, Maasvlakte-Rotterdam The Netherlands
Tel:[phone]
http://www.kioti.eu
Applied Model
KIT 3 K92440SW
KIT 4
1600XDR-4
K92400D-AU
K92440-EU
K92440D-AU
KIT 5
1600XDR-2
K92400-EU
K92400-LA
K92400SW
XS2000
* TO USE THE WINDSHIELD SCREEN WIPER,
THE WIPER CONTROL GROUP SHOULD BE
INSTALLED TOGETHER. PLEASE REFER
TO THE CONTROL GROUP MATCHING
TABLE FOR THE EACH MODEL

- 2 -
K9 2400
K9 2440
1. PACKING LIST & ACTUAL IMAGE
NO. Part No. Description Q'TY Remark
KIT 1 KIT 2 KIT 3 KIT 4 KIT 5
1 01123-50816 WITH_WASHER_BOLT 4 4 - - -
2 01123-50845 BOLT 2 2 - - -
3 02763-50080B FLANGE NUT 15 15 - - -
4 03016-50830 CROSS-RECESSED HEAD MACHINE SCREW 2 2 - - -
5 03016-50840 CROSS-RECESSED HEAD MACHINE SCREW 2 2 - - -
6 04613-50040 SNAP_RING 2 2 - - -
7 C7210-38511 SCREW 5 5 - - -
8 C7280-89211 SPHC 1 1 - - -
9 01754-50820B FLANGE BOLT 8 8 - - -
10 T4145-83711 COLLAR 4 4 - - -
11 T4145-83721 CAP,SEALING 4 4 - - -
12 T4340-87181 WHSHER LIQUID TANK ASSY 1 1 - - -
13 T4520-87402 PACKING, 1 2 2 - - -
14 01754-50616B FLANGE BOLT 5 5 - - -
15 T4815-82431 WIPER, 16-INCH 1 1 - - -
16 T4815-89171 GROMET 1 1 - - -
17 T4815-93211 NUT 6 6 - - -
18 T4930-83701 HEAD PIN, SIDE MIRROR 2 2 - - -
19 T4930-83721 CUSHION, A 4 4 - - -
20 T4930-83731 CUSHION, B 4 4 - - -
21 T4930-85081 GRIP, SIDE, LH 1 1 - - -
22 T4930-85091 GRIP, SIDE, RH 1 1 - - -
23 T5270-69913 MOTOR, WIPER-FR 1 1 - - -
24 T5525-80331 JABARA 2 2 - - -
25 T5710-69971 RELAY 5P - - - 1 1
26 U3210-97221 BRACKET ASSY, FRONT WIPER MOTOR 1 1 - - -
27 U3210-97251 BRACKET, FRONT WIPER MOTOR 1 1 - - -
28 U3215-97161 CROSS-RECESSED HEAD MACHINE SCREW 2 2 - - -
29 UD26-0097A WIRE HARNESS, CONNECTING WIPER MOTOR - - 1 - -
UD26-0017C ASSY WIRE HARNESS, CONNECTING WIPER - - - 1 1
30 T4935-54232 SWITCH, WIPER, FR - - 1 1 -
UD26-0036A SWITCH, WIPER-FR LED - - - - 1
31 UD27-0022A GANISH CLIP 7 7 - - -
32 UD28-5966A UPR FRAME STAY 4 4 - - -
33 UD28-5968A ELEC COVER 1 1 - - -
34 UD28-5975A COVER LWR 1 1 - - -
35 UD28-5976A LWR COVER RUBBER 1 1 - - -
36 UD28-5977A WASHER HOSE 1 1 - - -
37 UD28-5982A SPRING HINGE 2 2 - - -
38 UD28-5986A TANK BRKT 1 1 - - -
39 UD28-5992A HOLE CUTTER 1 1 - - -
40 UD28-5993A ARM, WIPER 1 1 - - -
41 UD28-59BJC FRAME UPR ASS'Y 1 1 - - -
42 UD28-59BLB FRAME LWR ASS'Y 1 1 - - -
43 UD28-59CCA TEMPERED GLASS SUB ASS'Y 1 - - - -
UD28-59CDA LAMINATED GLASS SUB ASS'Y - 1 - - -
44 UD28-5981A FRT GLASS 1 1 - - -
45 UD28-5980A FRT TEMPERED GLASS 1----
UD28-5981A FRT GLASS - 1 - - -
46 T2198-82571 BAND, CABLE 3 3 - - -
47 T4620-81842 BOLT, CUSHION 2 2 - - -
48 UD28-59ACB TEMPERED GLASS 1 - - - -
UD28-59ADB LAMINATED GLASS - 1 - - -
49 TE15-0087A MOTOR, WIPER 1 1 - - -
50 TE15-0088A PACKING, WATERPROOF 1 1 - - -
51 TE15-0089A WASHER 1 1 - - -
52 TE15-0090A NUT 1 1 - - -
53 TE15-0091A BOLT 2 2 - - -
54 01754-50840B FLANGE BOLT 2 2 - - -
55 T5210-68682 FUSE 20A - - 1 - -
56 T2185-82551 BAND CORD - - - 4 4

- 3 -
K9 2400
K9 2440
11 51019
47
15 40
16
23
26
27 28
28
13
36 1
17
20 21
6
18
42 9
3
2
14
12
48
41
33 14
55
24
43(ASS`Y)
7
8
10
12
15
19~22
26
32~38
40~45
9
32 3
29
46
30
25
31
39
8
3
38
32
35
7
23
53
53
5052
51
49
9
332
43
34
45
44
37 317
3
54 56
3
54
U20SH01I

- 4 -
K9 2400
K9 2440
2. GENERAL SAFETY INFORMATION
This symbol means ATTENTION!
YOUR SAFETY IS INVOLVED.
The message that follows the sym-
bol contains important information
about safety. Carefully read the mes-
sage.
BEFORE SERVICING AND REPAIRING
1. Read all safety instruction in this manual and
be aware of safety decal locations on your
machine.
2. Thoroughly clean your work area and the
machine.
3.Make sure the machine is on rm and level
ground and that the parking brake is set.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a "DO NOT OPERATE" tag in the
operator station.
WORKING SAFETY
1. Do not operate or service the machine while
under the inuence of alcohol, medications,
or other sustances.
2.Neverwearloosettingclothingandalways
use safety equipment appropriate to the job.
3. Never use improvised tools, parts or
procedures. Use only recommended tools
appropriate to the work.
4. Extra care should be taken to work safely
when servicing is done by two or more
persons.
5. Always support the machine with safety
stands rated for the weight of the machine.
Never work under a machine that is
supported solely with a jack.
6. Do not touch any rotating or hot parts while
the engine is running.
7.Escaping uid (hydraulic oil) underpressure
can penetrate the skin causing serious
injury. Relieve pressure before disconnecting
hydraulic or fuel lines. Tighten all connections
before applying pressure.
DISPOSE OF FLUIDS PROPERLY
1. Observe relevant environmental protection
regulations when disposing of oil. NEVER
pouruidsontotheground,downadrain,or
into any body of water.
3. INSTALLATION INSTRUCTION
1. Park the vehicle on firm and level ground.
Then, engage the parking brake and stop the
engine.
2. Install each upper frame stay (32) (4 EA) to
the left / right side of the ROPS front frame
andtightentheangebolt(9).
U20SH02A
U20SH34A
U20SH34A

- 5 -
K9 2400
K9 2440
U20SH36A
U20SH06A
3. Install the upper frame ass'y (41) and lower
frame ass'y (42) to the upper frame stay (it
installed in Step 2) and tighten the flange
nuts (3).
4. Bore a hole in the middle section (A) of the
main instrument panel with a hole cutter (39)
(optional).
U20SH37A
U20SH38A
1) Fit the grommet (16) to the upper hole of
the windshield.Then, t the collar (10) and
cushion A (19) to the screw (5) and insert
it to the glass hole from the outside of the
windshield.Finally,tthecushionB(20)from
the inside of the windshield and install the
wiper motor bracket (26).
U20SH39A
2) Install the wiper motor (23) to the wiper
motor bracket.
< TEMPERED & LAMINATED GLASS SUB-
ASSEMBLING >

- 6 -
K9 2400
K9 2440
U20SH40A
U20SH41A
3) Fit the cushion bolt (47) to the glass hole
fromtheoutsideoftheglass.Afterttingthe
packing 1 (13) from the inside of the glass,
install the hinge brackets (37) (2 EA) and
tightentheangenut(3).
U20SH42A
U20SH42A
4) Fit the collar (10) and cushion A (19) to the
screw (4) and insert it to the left / right hole
on the lower section of the glass. Then, fit
the cushion B (20) to install the side glass
grip (21, 22).
< TEMPERED & LAMINATED GLASS SUB-ASSEMBLING >

- 7 -
K9 2400
K9 2440
U20SH07A
U20SH44A
U20SH45A
5. Tighten the washer bolts (1) to the hinge
bracket (38) of the section (A) on the ROPS
middleframeandtthecapnuts(17).
After installing the side glass grip to the left /
rightsideofthelowerframe(B),tthehead
pin (18) and secure it with the snap ring (6).
U20SH46A
U20SH47A
6. Install the window brush (15) and washer
liquid hose (36) to the wiper arm (40).
Pass the washer liquid hose through the
grommet to pull it out in the driver's seat.
Install the wiper arm to the wiper motor shaft
andtightentheangenut(3).

- 8 -
K9 2400
K9 2440
U20SH48A
U20SH20A
U20SH21A
7. Connect the wiper wire harness (29) to the
wiper motor.
After organizing it with the washer liquid hose
as following ROPS frame to secure, pull it
out and secure it with a clamp.
U20SH49A
8. Install the wiper motor cover (27) and tighten
the screw (28).
Install the wire harness cover (33) and
tightentheangebolts(14).
U20SH22A
U20SH23A
9. Pass the wiper wire harness and washer
liquid hose to the front floor cover through
the hole (it bored in Step 4) and pull it out
from the inside of the hood.

- 9 -
K9 2400
K9 2440
11. For K92400 : Connect the main wire harness
connector (A) and washer
liquid hose (B) to the motor of
the washer liquid tank.
For K92440 : Connect the wiper wire
harness(29) connector and
washer liquid hose (B) to the
motor of the washer liquid
tank.
U20SH33B
10. For K92400 : Connect the main harness
connector (A) to the connector
of wiper motor(29)
For K92440 : Connect the main harness
connector (B) to the wiper
wire harness(29)
FOR K92400
B
U20SH54A
FOR K92440
U20SH32A
FOR K92400
U20SH24A
FOR K92400 & K92440

- 10 -
K9 2400
K9 2440
13. For K92400 : Connect the micro relay (25)
to the relay box in the hood.
For K92440 : Connect the 20A Fuse(55) to
the relay box under the rear
seat.
U20SH50A
12. Install the bracket (39) to the main frame
and tighten the washer bolt (2) and nut (3).
Then, install the washer liquid tank bracket
(8) on the bracket (38) and tighten the
angebolt(14)toinstallthewasherwasher
liquid tank (12).
U20SH51A
FOR K92400
LOW BEAM
BRAKE LAMP
PARKING
BUZZER
SAFETY
START
STARTER
55
Fuse
Puller
5A 15A 5A 15A
20A
20A
10A
5A
5A
5A
20A
5A
5A
20A
25A
10A
5A
15A
10A
Start SW Horn/Flasher Horn/Flasher Fog Lamp
(Option)
Work Lamp
(Option)
Dump
(Option)
Beacon Lamp
(Option)
Parking Buzzer
Wiper/Washer
(Option)
Alternator
USB Socket
Heater
(Option)
Reverse Buzzer
(Option)
Power Outlet
Electric Fan
Display Unit
Brake Lamp
Head/
Position Lamp
ECU
Spare
Spare
Spare
25A
10A
5A
ELECTRIC FAN
HORN
HIGH BEAM
U20SH55A
FOR K92440

- 11 -
K9 2400
K9 2440
U20SH27A
U20SH52A
U20SH29A
U20SH53A
15. Install the lower cover weather strip (35) to
the lower cover (34) and tighten the thrust
head screws (7) (5 EA) on the lower frame
ass'y.
  Then,tthecaps(11)(4EA).
14. For K92400 : Connect the vehicle main wire
harness connector (A) to the
motor switch (30) and install
the switch on the panel.
For K92440 : Connect the wiper wire
harness(29) connector to the
motor switch(30) and install
the switch on the panel.