Danaher Motion Standalone MMC User manual

Standalone MMCTM
Hardware Manual
Version 15.1
Keep all product manuals as a
product component during the life
span of the product.
Pass all product manuals to future
users/owners of the product.
Catalog No. M.1300.7620
Part No. M.3000.0451
Danaher Motion
IND. CONT. EQ.
89X2

Record of Revisions
Third party brands and trademarks are the property of their respective owners
Technical changes to improve the performance of the equipment may be made without notice!
Printed in USA
All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other
method) or processed, copied or distributed by electronic means without the written permission of Danaher Motion.
Edition Valid for Description
03/2007 PiCPro V16.1 Added MMC-S16 Sercos Plus Module

NOTE
These products are being manufactured and sold by G & L Motion Control, Inc., a Danaher Motion company
(“Danaher Motion”).
Progress is an on-going commitment at Danaher Motion. We continually strive to offer the most advanced products
in the industry; therefore, information in this document is subject to change without notice. The text and illustrations
are not binding in detail. Danaher Motion shall not be liable for any technical or editorial omissions occurring in this
document, nor for any consequential or incidental damages resulting from the use of this document.
Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication.
Specifications are subject to change without notice. Danaher Motion provides this information “AS IS” and
disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and
fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product
for a specific application.
DO NOT ATTEMPT to use any Danaher Motion product until the use of such product is completely understood. It is
the responsibility of the user to make certain proper operation practices are understood. Danaher Motion products
should be used only by qualified personnel and for the express purpose for which said products were designed.
Should information not covered in this document be required, contact the Customer Service Department, Danaher
Motion, 672 South Military Road, P.O. Box 1960, Fond du Lac, WI 54936-1960. Danaher Motion can be reached by
telephone at [phone] or [phone] in the United States or by e-mail at
[e-mail].
Catalog No. (Order No.) M.1300.7620
Printed Version Part No. M.3000.0451
Electronic Version Part No. M.3000.0450
Release 042007
©2007, Danaher Motion

Standalone MMC Hardware Manual 5
Danaher Motion version 15.1 Table of Contents
Table of Contents
1 Introduction to the Standalone MMC .............................................................................................9
1.1 Overview...................................................................................................................................9
1.2 Contents of This Manual...........................................................................................................9
1.3 Software and Manuals..............................................................................................................9
1.3.1 Required Software and Manuals.....................................................................................9
1.3.2 Suggested Manuals ........................................................................................................9
1.4 Danaher Motion Support Contact...........................................................................................10
2 Safety Precautions.........................................................................................................................11
2.1 System Safety ........................................................................................................................11
2.1.1 User Responsibility .......................................................................................................11
2.1.2 Safety Instructions.........................................................................................................11
2.2 Safety Signs ...........................................................................................................................12
2.3 Warning Labels.......................................................................................................................12
2.4 Safety First .............................................................................................................................13
2.5 Safety Inspection ...................................................................................................................13
2.5.1 Before Starting System.................................................................................................13
2.6 After Shutdown.......................................................................................................................13
2.7 Operating Safely.....................................................................................................................14
2.8 Electrical Service & Maintenance Safety................................................................................14
2.9 Safe Cleaning Practices .........................................................................................................15
3 Installation, Operation, & Maintenance........................................................................................17
3.1 Mounting the MMC Control.....................................................................................................17
3.2 Adding an Option Module to the MMC Control.......................................................................18
3.3 Dimensions and Mounting of MMC with Option Modules Attached........................................20
3.4 System Power and Environment Requirements.....................................................................21
3.4.1 General Power and Environment Requirements...........................................................21
3.4.2 Control Cabinet Specifications......................................................................................22
3.4.3 Power Distribution Diagram ..........................................................................................22
3.4.4 Grounding the System ..................................................................................................23
3.4.5 Controlling Heat Within the System ..............................................................................24
3.4.6 Handling an MMC .........................................................................................................25
3.5 System Wiring Guidelines ......................................................................................................26
3.5.1 Recommended Signal Separation ................................................................................26
3.5.2 Differential Devices for Analog and Encoder Signals....................................................27
3.6 Starting an Application............................................................................................................28
3.7 Basic Setup and Maintenance Procedures ............................................................................28
3.8 System Status Lights..............................................................................................................29
3.8.1 Power Status.................................................................................................................29
3.8.2 Battery Status................................................................................................................29
3.8.3 Scan Status...................................................................................................................30
3.8.4 Power-up Diagnostics Status........................................................................................30
3.8.5 Run-time Diagnostic Status...........................................................................................30
3.8.6 Diagnostic Error Codes.................................................................................................31
4 Standalone MMC Control ..............................................................................................................33
4.1 Introduction.............................................................................................................................33
4.2 Features .................................................................................................................................33
4.3 Overview.................................................................................................................................33
4.3.1 Machine Control Board .................................................................................................36

6 Standalone MMC Hardware Manual
Table of Contents version 15.1 Danaher Motion
4.3.2 Motion Control Board.................................................................................................... 36
4.3.2.1 Analog Servo board ............................................................................................ 36
4.3.2.2 SERCOS board................................................................................................... 37
4.4 Power Supply Requirements..................................................................................................37
4.5 Machine Control Connection & Operation.............................................................................. 41
4.5.1 PiCPro Port................................................................................................................... 41
4.5.2 Block I/O Port ............................................................................................................... 43
4.5.3 User Port ...................................................................................................................... 47
4.5.4 General I/O Port ........................................................................................................... 53
4.5.4.1 DC Output Operation .......................................................................................... 57
4.5.4.2 DC Input Operation............................................................................................. 60
4.5.5 Power Connection ........................................................................................................ 62
4.6 Analog Motion Control Connections & Operation .................................................................. 62
4.6.1 Axis I/O Ports................................................................................................................ 62
4.6.1.1 Axis I/O Port DC Outputs.................................................................................... 67
4.6.1.2 Axis I/O Port DC Input......................................................................................... 69
4.6.1.3 Axis I/O Port Analog Output................................................................................ 70
4.6.1.4 Axis I/O Port Encoder Input................................................................................. 71
4.6.2 Aux I/O Port.................................................................................................................. 72
4.6.2.1 Isolated Breakout Box Details............................................................................. 77
4.6.2.2 Aux I/O Port Fast Inputs...................................................................................... 79
4.6.2.3 Aux I/O Port DC Inputs........................................................................................ 81
4.6.2.4 Aux I/O Port Encoder Input................................................................................. 82
4.6.2.5 Aux I/O Port Analog Input ................................................................................... 83
4.7 SERCOS Motion Control Connections & Operation .............................................................. 83
4.7.1 SERCOS Receive and Transmit Ports......................................................................... 83
4.7.2 Loader Port................................................................................................................... 85
4.8 Replacing the MMC Battery................................................................................................... 87
4.9 Specifications ........................................................................................................................ 89
5 Standalone Digital MMC Control.................................................................................................. 95
5.1 Introduction ............................................................................................................................ 95
5.2 Features................................................................................................................................. 95
5.3 Overview................................................................................................................................ 95
5.4 Power Supply Requirements..................................................................................................96
5.5 Connectors & Operation......................................................................................................... 97
5.5.1 Block I/O Port ............................................................................................................... 98
5.5.2 User Port .................................................................................................................... 102
5.5.3 PiCPro Port................................................................................................................. 108
5.5.4 Ethernet Port .............................................................................................................. 110
5.5.5 Digital Link Ports......................................................................................................... 112
5.5.6 User USB Port............................................................................................................114
5.5.7 PiCPro USB Port........................................................................................................ 114
5.5.8 Power Connection ...................................................................................................... 114
5.6 Replacing the MMC Battery................................................................................................. 115
5.7 Specifications ...................................................................................................................... 117
6 MMC Ethernet TCP/IP Option Module........................................................................................ 119
6.1 Introduction .......................................................................................................................... 119
6.2 Connections......................................................................................................................... 119
6.2.1 The Ethernet Port ....................................................................................................... 121
6.2.2 The RS232 COMM Ports............................................................................................ 123
6.3 LEDs .................................................................................................................................... 125
6.4 Firmware Update.................................................................................................................. 126

Standalone MMC Hardware Manual 7
Danaher Motion version 15.1 Table of Contents
6.5 Theory of operation ..............................................................................................................126
6.6 Specifications Table .............................................................................................................128
6.7 Useful Internet Links.............................................................................................................129
7 MMC DeviceNetTM Option Module................................................................................................131
7.1 Introduction...........................................................................................................................131
7.2 Connections..........................................................................................................................132
7.2.1 The DeviceNet Port.....................................................................................................133
7.2.2 The Configuration (RS232) Port..................................................................................133
7.3 LEDs.....................................................................................................................................134
7.4 Theory of Operation..............................................................................................................134
7.5 Specifications .......................................................................................................................136
8 MMC ProfibusOption Module .....................................................................................................137
8.1 Introduction...........................................................................................................................137
8.2 Connections..........................................................................................................................138
8.2.1 The Profibus Port........................................................................................................139
8.2.2 The Configuration (RS232) Port..................................................................................139
8.3 LEDs.....................................................................................................................................140
8.4 Theory of Operation..............................................................................................................140
8.5 Specifications for Profibus Module.......................................................................................142
9 MMC Axis I/O Option Module......................................................................................................143
9.1 Specifications .......................................................................................................................145
10 MMC 32In/32Out Option Module...............................................................................................149
10.1 Introduction.........................................................................................................................149
10.2 Connections & Operation ...................................................................................................150
10.2.1 DC Output Operation ................................................................................................154
10.2.2 DC Input Operation...................................................................................................157
10.3 Specifications .....................................................................................................................159
11 CE and EMC Guidelines ............................................................................................................161
11.1 Background on EMC (Electromagnetic Compatibility) Compliance....................................161
11.2 Background on Low Voltage Compliance...........................................................................161
11.3 RFI Emission and Immunity................................................................................................161
11.4 Classes of EMC Operating Environments..........................................................................162
11.5 Conformance with the EMC Directive.................................................................................163
11.6 Conformance With the Low Voltage Directive....................................................................163
11.7 Changes to the PiC Products .............................................................................................163
11.7.1 Changes Affecting the User......................................................................................163
11.8 Using CE/EMC and Non-CE/EMC Modules ......................................................................166
11.9 Declarations of Conformity .................................................................................................168
Appendix A - Operation Details .....................................................................................................173
A.1 Introduction ..........................................................................................................................173
A.2 DC Inputs .............................................................................................................................173
A.3 DC Outputs ..........................................................................................................................174
A.3.1 Inductive Loads...........................................................................................................174
A.4 Encoder Inputs.....................................................................................................................175
Index.................................................................................................................................................177
Sales and Service............................................................................................................................182

8 Standalone MMC Hardware Manual
Table of Contents version 15.1 Danaher Motion

Standalone MMC Hardware Manual 9
Danaher Motion version 15.1 Introduction to the Standalone MMC
1 Introduction to the Standalone MMC
1.1 Overview
The Standalone Machine and Motion Control (MMC) product line consists of three
distinct products:
•The Standalone MMC Control, which is available in two configurations to control:
•Analog Interfaced drives (such as the Analog Interfaced MMC-SD) via a +10V
analog output.
•SERCOS Interfaced drives.
•The Standalone Digital MMC Control, which controls Digital Interfaced drives
(such as the Digital MMC-SD) via a digital connection (Digital Link).
•MMC Option Modules, which provide various added functionality to the Standal-
one MMC Control and the Standalone Digital MMC Control.
Unless otherwise noted, all of the information in this manual applies to both the
Standalone MMC Control and the Standalone Digital MMC Control.
1.2 Contents of This Manual
This manual includes the following major topics:
•Information to safely operate and maintain the equipment in a safe manner.
•User responsibilities for product acceptance and storage.
•Power and environmental information for general power, control cabinet, ground-
ing, heat control and handling.
•Procedures for mounting, wiring, and connecting the MMC Control.
•The function, location, and signal descriptions of connectors on the MMC Control.
•Physical, electrical, environmental and functional specifications/dimensions.
•Description of the minimal maintenance necessary.
•A troubleshooting chart of potential problems and possible solutions.
•Part numbers and descriptions for the MMC Control, MMC Option Modules, and
related equipment.
1.3 Software and Manuals
1.3.1 Required Software and Manuals
•PiCPro (one of the following):
•Professional Edition
•MMC Limited Edition
•Monitor Edition
1.3.2 Suggested Manuals
•Function/Function Block Reference Guide
•Motion Application Specific Function Block Manual
•Ethernet Application Specific Function Block Manual

10 Standalone MMC Hardware Manual
Introduction to the Standalone MMC version15.1 Danaher Motion
•General Purpose Application Specific Function Block Manual
1.4 Danaher Motion Support Contact
Contact your local Danaher Motion representative for:
•Sales and order support
•Product technical training
•Warranty support
•Support service agreements
Danaher Motion Technical Support can be reached:
•In the United States, telephone [phone]
•Outside the United States, telephone [phone]
•E-mail address: glmotion.supp[email protected]
•Web site: www.glcontrols.com