4.1 Transport.....................................................................................................32
4.2 Intermediate storage of machine/unit ..........................................................33
4.3 Commissioning............................................................................................33
4.3.1 Filling hydraulic oil............................................................................34
4.3.2 Electrical connection ........................................................................36
4.3.3 Bleeding the hydraulic system..........................................................38
5Operation............................................................................................................39
5.1 What you have to observe...........................................................................39
5.2 Activation.....................................................................................................39
5.3 Forming the workpiece................................................................................40
5.3.1 Prerequisites ....................................................................................40
5.3.2 Operation mode buttons control panel .............................................40
5.3.3 Remote automatic mode, via dual foot switch..................................42
5.3.4 Remote automatic mode, via depth stop..........................................43
5.4 Changing the crimping dies.........................................................................44
5.4.1 Changing the crimping dies/intermediate dies with a die key...........44
5.4.2 Changing the crimping dies with the quick die change system (only
profile 239)...................................................................................................46
5.5 Adjusting the depth stop..............................................................................48
5.6 Setting the forming dimension.....................................................................50
5.7 Stop.............................................................................................................51
5.8 Emergency stop...........................................................................................52
5.9 Cleaning ......................................................................................................53
6Maintenance.......................................................................................................54
6.1 What you have to observe...........................................................................54
6.2 Maintenance schedule.................................................................................54
6.3 Hydraulic oil and hydraulic oil filter replacement..........................................57
6.4 Checking and replacing slide bearing plates ...............................................59
6.5 Installation of spring-mounted pressure piece in intermediate dies.............62
6.6 Replacement of relay/opto-coupler..............................................................63
7Troubleshooting.................................................................................................64
8Decommissioning, disposal..............................................................................66
8.1 Dismantling..................................................................................................67
8.2 Recycling.....................................................................................................67
8.3 Consumables and waste .............................................................................67
9Annex..................................................................................................................69
