Danfoss FT1330 User manual

Operator’s Manual
Danfoss FT1330
Crimp Machine

Danfoss FT1330 Crimp Machine Operator’s Manual
2 | © Danfoss FT1330 Crimp Machine Operator’s Manual | 2023.02. AQ439269212774en-000101
FT1330 MODEL A
CAPABILITIES
• MATCHMATE PLUS BRAIDED THRU -16, SPIRAL THRU -12
• BARREL FIELD CRIMP THRU -20
• FLAT FIELD CRIMP THRU -16
• FLAT CRIMP 2 WIRE BRAID THRU -20
• FLAT CRIMP 4 WIRE SPIRAL THRU -16 (EXCEPT FC254 & FC273)
DIE SIZE
• DIES FOR NEW FT1330-275-NOS CAGES ARE 3/4“ WIDE WITH A CRIMP LENGTH OF 1.600”
• DIES FOR OBSOLETE FT1330-200-NOS CAGES ARE 9/16’* WIDE WITH A CRIMP LENGTH OF 1.500”.
POWER UNIT
• 1 H.P./ 4,500 PSI/ 1 GPM PUMP
CYLINDER SIZE
• 4” BORE/ 3” STROKE/ 2 1/2” ROD
MAJOR USE
• FIELD CRIMP
COMMENTS
• SOME UNITS WILL HAVE 5”CYLINDERS, BUT EXISTING CRIMP RINGS, WHICH WILL STILL MAKE THEM MODEL A. A LIST OF SERIAL
NUMBERS WILL BE MADE AVAILABLE TO INDICATE A MODEL WITH A 5” CYLINDER.

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FT1330 MODEL B
CAPABILITIES
• MATCHMATE PLUS BRAIDED AND SPIRAL THRU -20
• BARREL FIELD CRIMP THRU -20
• FLAT FIELD CRIMP THRU -16
• FLAT CRIMP BRAIDED THRU -20
• FLAT CRIMP 4 WIRE SPIRAL THRU -16
• FLAT CRIMP FC254 AND FC273 WITH PRECRIMP FITTINGS)
DIE SIZE
• DIES FOR NEW FT1330-275-NOS CAGES ARE 3/4”WIDE WITH A CRIMP LENGTH OF 1.600”
• DIES FOR OBSOLETE FT1330-200-NOS CAGES ARE 9/16” WIDE WITH A CRIMP LENGTH OF 1.500”.”.
POWER UNIT
• 1 H.P./ 4,500 PSI/ 2 GPM TO 1 GPM 2 STAGE PUMP
CYLINDER SIZE
• 5” BORE/ 3“ STROKE/ 3” ROD
MAJOR USE
• MATCHMATE PLUS
• FIELD CRIMP .
• SMALL DISTRIBUTORS
• SMALL OEMS

Danfoss FT1330 Crimp Machine Operator’s Manual
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Table of Contents
Safety Instructions...............................................................................................................................5
Specifications....................................................................................................................................... 6
Installation............................................................................................................................................ 7
Tooling................................................................................................................................................... 7
Basic Machine Operation & Operating Instructions.....................................................................8
Using The Danfoss Crimp Diameter Chart......................................................................................9
Shortening The Return Stroke.......................................................................................................... 9
Hose Preparation.................................................................................................................................9
Setting The Encoder..........................................................................................................................10
Machine Calibration..........................................................................................................................11
Crimping Hose Styles That Require A Positive Backstop...........................................................12
Crimping Barrel Field Crimp Style Hose Assemblies..................................................................13
Crimping Flat Field Crimp................................................................................................................14
Crimping Factory Flat Crimp...........................................................................................................15
Operating/Assembly Instructions..................................................................................................16
Maintenance...................................................................................................................................... 22
Machine Breakdown Model A.........................................................................................................23
Machine Breakdown Model B.........................................................................................................29
Electrical Schematics........................................................................................................................ 35
Cylinder Subassembly Model A......................................................................................................39
Cylinder Subassembly Model B......................................................................................................41
Die Cage Assembly........................................................................................................................... 43
Troubleshooting Checklist.............................................................................................................. 54

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1. KEEP WORK AREA CLEAN.
Cluttered areas and
benches invite accidents.
2. AVOID DANGEROUS
ENVIRONMENT. Keep the
work area well lit. Do not
operate equipment when
floors are slippery. Always
ensure you have sound
footing with both feet on
the floor. Do not operate
controls if hands or controls
are wet.
3. PREVENT
UNAUTHORIZED
OPERATION. Do not
permit anyone to operate
this machine unless they
have read and thoroughly
understand this manual.
Unplug the machine when
not in use.
4. USE THE RIGHT DIE CAGE.
Do not force the dies to
do a job they were not
designed for. Never mix
dies of different sets. Dies
are assembled in a cage.
5. WEAR PROPER APPAREL
Do not wear loose clothing
or jewelry that could get
caught in moving parts.
Rubber-soled footwear
is recommend for best
footing.
6. DO NOT OVERREACH.
Keep proper footing and
balance at all times.
7. MAINTAIN DIES WITH
CARE. Most dies used
on the FT1330 crimp
machine are hardened tool
steel affording the best
combination of strength
and wear resistance for
long life. Hardened dies are
generally brittle and care
should be taken to avoid
any sharp impact. Never
strike a die with a hardened
instrument.
8. INSERT CRIMP DIE CAGE.
CAUTION: MAKE SURE
DIES ARE COMPLETELY
IN PLACE, FLAT AGAINST
PRESSURE PLATE OR
DAMAGE TO THE DIES OR
MACHINE MAY RESULT.
9. CHECK PARTS. Check for
alignment of all moving
parts, broken parts, and
any other conditions that
may affect the machine’s
operations.
10. STORE DIES PROPERLY.
Never place die cages,
tools, fittings, or any other
material on the machine
where it may interfere
or fall into the crimping
operation.
11. USE PROPER
PROCEDURES. Never rush
a hose assembly. Always
take the time required
to ensure all specified
procedures are followed.
12. DO NOT OVER PRESSURE.
Do not exceed 4,500 psi
hydraulic pressure supplied
to machine. This setting
is preset at the factory
and should not require
adjustment.
13. DIE CAGE TOOLING
CHANGE. Do not insert
or remove die cage while
power unit is turned on.
14. AVOID PINCH POINT. Do
not rest hand on crimp
ring. Keep hands well away
from all moving parts.
Do not operate with any
personnel close to moving
parts.
Limited Safety Instructions

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Specications
Electrical FT1330-1-1
FT1330-1-2 Motor 1 HP, 115 Volt, 50/60 hz, 1 ph
FT1330-1-8
FT1330-1-1-6 Motor 1 HP, 220 Volt, 50/60 hz, 1 ph
FT1330-1-2-6
Dimensions 20”Wide, 29” Deep, 16” High
Weight 255 lbs.
Crimp Die One Cage Per Setup, (Eight dies included in one cage assembly).
Refer to the PowerSource Crimp Spec Tool at danfoss.com/crimp
for crimp spec details including the proper die cage part number.
Maximum Operating Pressure 4,500 psi
Pump
Model A 1 gpm
Model B 2 Stage, 2 gpm to 500 psi, 1 gpm to 4,500 psi
Reservoir
Model A 3 Quart
Model B 3 1/2 Quart
NOTE: BEFORE ATTEMPTING TO OPERATE THE FT1330 CRIMP MACHINE,
THIS MANUAL SHOULD BE READ AND THOROUGHLY UNDERSTOOD.

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Installation
The FT1330 crimp machine is delivered completely plumbed and wired. The reservoir has been filled with 10 weight hydraulic oil.
Install the machine on a solid bench capable of holding 245 pounds. Recommended bench height is 36”.
1. Uncrate the machine and position it in its work location on a bench capable of supporting a machine weighing 245 pounds. Allow
sufficient room behind the machine to provide access to the pump and reservoir for periodic maintenance or oil level inspection.
2. Anchor the machine securely to the bench using four 5/16 inch bolts. Holes are provided in the machine base for this purpose.
3. Position the toggle switch on the front of the cabinet in the “OFF” position.
4. Plug the power cord into a standard 115 or 230 volt single phase receptacle depending upon machine model. (The 115 volt electrical
circuit must be a 15 AMP dedicated circuit with 12 gauge wiring to the outlet. Do not use extension cords of any kind).
Tooling
CRIMP DIE CAGES
Crimp dies for the FT1330 crimp machine are contained in a die cage which can be inserted as a package into the machine, thus
eliminating time consuming and inaccurate insertion of individual dies. Each set of eight crimp dies for each size or style of crimp is
contained in a separate die cage, thus eliminating concern from inter-mixing dies of different sets.
Refer to the PowerSource Crimp Spec Tool at danfoss.com/crimp for crimp spec details including the proper crimp die cage part number
to use.

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Basic Machine Operation & Operating Instructions
With the machine installed as outlined in this manual and with the power cord plugged into a suitable receptacle, switch the toggle switch
on the front of the cabinet to the “ON” position. The pump will start running.
The crimp die cage is pushed into the crimp ring by a hydraulic cylinder. Depressing the footswitch will extend the cylinder moving the
crimp die cage forward. Pressing the jog reverse button (next to the on/off switch) will move the crimp die cage back to its retracted
position.
The forward crimp limit is preset and requires no adjustment. If the footswitch is depressed and held until the forward crimp limit is
reached, the crimp die cage will stop its forward movement and return automatically to the retracted position when the footswitch is
released. If the footswitch is released before the forward crimp limit is tripped, the crimp die cage will stop and remain in that position.
Depressing the footswitch again will move the crimp die cage further forward or pressing the jog reverse button will move the crimp die
cage back toward the retracted position.
You will find that being able to jog the crimp die cage in either direction will be very helpful when positioning the fitting within the crimp
dies during the crimping cycle or when setting up the fitting locator.
The Danfoss FT1330 crimp machine is especially designed to provide a low cost, quick, easy to use machine to hydraulically crimp
Aeroquip standard field crimp fittings in hose sizes -4 through -20 and most four spiral hose through -20. Check the PowerSource Crimp
Spec Tool at danfoss.com/crimp for exceptions. This machine features color coded quick change dies (field crimp fittings) for greater
operating simplicity.
It is designed to crimp straight and elbow assemblies with standard fittings.
1. Check oil level. Fill to within one inch of opening with the cylinder fully retracted. Replace reservoir plug with breather cap supplied.
2. Plug into electrical outlet (dedicated circuit).
3. Select proper hose and fitting and preassemble (See Hose Preparation).
4. Insert proper die cage in place. CAUTION: MAKE SURE DIES ARE COMPLETELY IN PLACE, FLAT AGAINST PRESSURE PLATE OR
DAMAGE TO THE DIES OR MACHINE MAY RESULT.
5. Position assembly against locator and adjust locator.
6. Set digital diameter control selector to the proper setting. Reference crimp diameter chart for field crimp and pages 45 - 52 for skive
type fittings.
7. Turn switch to “ON” position.
8. Depress foot switch, cylinder will stop automatically when crimp diameter is reached.
9. Release foot switch, cylinder will automatically retract.
10. Remove crimped assembly.
11. Check the crimp diameter of first crimped assembly of each run (it is best to adjust machine for nominal diameters).
12. When machine is not in use turn switch to “OFF” position.
Note:
The crimp diameter can be changed by adding or subtracting numbers on the digital indicator. The ratio is 2 to 1.
If the setting is .500 and it is changed to .502 the crimp diameter will be reduced by .001.
If the setting is changed to .498 the crimp diameter will be increased by .001.

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Using the PowerSource Crimp Spec Tool
Refer to the PowerSource Crimp Spec Tool at danfoss.com/crimp for crimp spec details. Select the FT1330 Group for assembly machine and
then select your hose series, sizes, and fitting styles to find your crimp spec results.
Shortening the return stoke
When crimping several identical assemblies, it may be desirable to shorten the machine cycle time by limiting the return stroke of the
cylinder. This can be accomplished by depressing and releasing the jog reverse button. During the return stroke, note that the cylinder
movement will not stop until the jog reverse button is released. Once the cylinder is stopped in mid-stroke it can be cycled again using the
foot switch or retracted fully using the jog reverse button.
Hose Preparation
1. Hose Preparation and Pre-Assembly
Select the proper hose, nipple and socket combination. Cut the hose to length, assemble and crimp. Skiving is required for flat factory
crimp. Refer to the PowerSource Crimp Spec tool for crimp spec information.
2. Crimp Machine Setup
Determine the correct crimp die cage to be used to crimp the assembly you have selected. With the cylinder retracted fully, install the
crimp die cage by sliding it downward against the pressure plate until the shoulder bolts on the pressure-plate are seated in the slots on
the back of the crimp die cage and the bolt on the back of the crimp die cage is seated in the slot at the top of the pressure plate.
3. Positioning The Fitting Locator
Straight Fittings
If only one hose assembly is being crimped on this setup, you will probably choose to locate the fittings visually rather than set the locator.
Whether the fitting is positioned within the dies visually or with the aid of the locator, the proper position will be the same. The scribe line
at the skirt end of the socket must be lined up with the face of the jaw inset. The locator, can be moved forward by loosening the locking
knob. When the locator touches the end of the fitting tighten the knob. The locator is spring loaded to accommodate for hose growth
during crimping.

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Setting the Encoder
By adjusting the encoder from “000” to “999”, the forward movement of the crimp die cage into the crimp ring can be varied by one inch.
This is how the crimp diameter is adjusted. By allowing the crimp die cage to advance further into the crimp ring (by choosing a larger
encoder setting) the crimp diameter will be reduced. That is: an increase in the encoder setting will reduce the crimp diameter. Choosing a
smaller encoder setting will produce a larger crimp diameter.
The ratio of the encoder setting to the crimp diameter is 2 to 1. An encoder setting change of 2 will change the diameter “.001”.
Set the encoder to 300. Crimp an assembly and record the average diameter of the 4 flats. Subtract the desired crimp diameter from the
recorded average actual diameter. Multiply this figure by 2 and add the result to 300. This new encoder setting should be very close to the
correct setting. A final measurement must be made and the above procedure must be repeated if necessary.
Example:
The machine is setup with the FT1330-200-8 crimp die cage and we wish to crimp a fitting onto FC211-16 hose. Following the steps just
described, the cylinder stopped when the encoder was set to 300. After crimping the first fitting, the socket diameter measured 1.663
inches. The correct crimp diameter, according to the current crimp specification is 1.481 - 1.491. By subtracting 1.486 (the mean crimp
diameter) from 1.663 we find that our fitting is under-crimped (oversize) .177 inches (1.663 - 1.486 = .177). Since each .001 change in crimp
diameter requires a change of 2 on the encoder setting, we can determine how much the encoder must be adjusted by multiplying .177
by 2 (.177 x 2 = .354). Since our example fitting was not crimped enough (under-crimped) we must add 354 to the previous encoder
setting (300) to determine the corrected encoder setting (354 + 300 = 654). With the encoder now set at 654, recrimping the same fitting
should provide a crimp diameter within the required limits of 1.481 - 1.491. If another small adjustment is required, it must be made using
the same procedure as just outlined in the example.
When the correct encoder setting has been determined, record this “Micro Setting”. The next time you crimp that particular style and size
of hose, you will be able to immediately set the encoder to the previously determined setting and your first crimp should be to the correct
diameter. As always, make sure to check the first assembly for proper crimp diameter.

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Machine Calibration Procedure
1. Using a straight edge, make sure the front of the transducer is flush with the front of the crimp cylinder and tighten the transducer
brackets.
2. Remove the control box cover and turn the RET LIM screw ten turns clockwise.
(Note: RET LIM is an abbreviation for Return Limit.)
3. Turn the machine on and retract the crimp cylinder using the JOG REV button until the power unit labors, then turn counterclockwise
until red light comes on and add 1/4 turn.
4. Turn the machine off, insert the blue FT1330-200-52 (FT1330-275-M240) die cage, and turn the RET LIM screw 10 turns
counterclockwise.
5. Set the digital encoder to 953 (900) and crimp an FJ9121-0404S fitting (1SA8 socket).
6. If the crimp diameter measures over .485 (.916), loosen the lock nut and turn the adjusting nut on the transducer rod
counterclockwise.
(Note: 1 turn = .015 in. in crimp diameter)
7. If the crimp diameter measures under .485 (.916), loosen the lock nut and turn the adjusting nut on the transducer rod clockwise.
8. Repeat steps 5 thru 7 until the crimp diameter measures .485 (.916).
9. Tighten the lock nut while holding the adjusting nut stationary.
10. Set the digital encoder to 078 (050) and crimp an FJ9121-0808S fitting (1SA12 socket).
11. If the crimp diameter measures over .865 (1.286), turn the SPAN screw inside the control box clockwise.
12. If the crimp diameter measures under .865 (1.286), turn the SPAN screw inside the control box counterclockwise.
13. Repeat steps 10 thru 12 until the crimp diameter measures .865 (1.286).
14. Turn the RET LIM screw 12 turns clockwise and retract the crimp cylinder using the JOG REV button until the power unit labors.
15. Turn the RET LIM screw counterclockwise until the red LED glows brightly and add 1/4 turn.
16. Turn the machine off, replace the control box cover, and remove the die cage.
NOTE: Items in parenthesis are for recalibration with metric components.

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Crimping Hose Styles that require a positive backstop
To maintain proper fitting position on the hose end during the crimping cycle requires a positive backstop for the hose styles listed below:
2807 and FC186 Teflon
FC120, FC121 and FC172 Thermoplastic
2583 Factory Crimp Style Only
The locator has a built-in spring which allows it to retract as a fitting “grows” or is elongated during the crimping operation. A positive
backstop does not allow this movement. The locator can be converted into a positive backstop by placing the locator collar (DET. 60) in
the recess directly behind the head of the locator. This will prevent the spring from being compressed thus providing the required positive
backstop. The locator collar must be removed during crimping of other styles to prevent machine damage or loss of location adjustment
during end fitting growth.

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Crimping Barrel Field Crimp Style Hose Assemlies
Skiving is not required with field crimp fittings. The socket is pre-crimped to the nipple so the fitting can simply be pushed onto the hose
and crimped.
When crimping field crimp style hose assemblies, simple procedures must be followed when locating these assemblies in the crimp die
cage. Reference hose preparation page 9, paragraphs 2 and 3.
SCRIBE MARK ON SOCKET

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Crimping Flat Field Crimp
This illustration shows the special locator used for flat field crimp location. Determine hose size, rotate the corresponding locating tab to its
fully extended position. Place fitting inside cage and pull back until the edge of the socket skirt contacts the rubber grommet on the inside
of the locator tab. Maintain the fitting in this position while crimping.

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Crimping Factory Flat Crimp
This illustration shows the locator being used for flat crimp location. To position the fitting, loosen the hand knob and slide the locator
assembly forward or back until the fitting is 1/32 back from the face of the jaw when held firmly against the locator. Lock the locator in this
position by tightening the hand knob.

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Operating / Assembly Instructions
Factory Crimp Style (2 piece fitting)
STEP 1 - CUT THE HOSE TO LENGTH REQUIRED
CUT THE HOSE USING A CUT-OFF SAW OR FINE TOOTH HACKSAW.
CLEAN THE HOSE BORE
STEP 3 - PREASSEMBLE
PLACE SOCKET OVER THE HOSE. INSERT THE NIPPLE INTO THE BORE
OF THE HOSE UNTIL THE HOSE BOTTOMS OUT AGAINST THE NIPPLE.
STEP 2 - SKIVE THE HOSE TO PROPER LENGTH
USE THE CORRECT SIZE DANFOSS FT1230 HOSE COVER SKIVING TOOL.
MOUNT THE TOOL IN A VISE. PUSH THE HOSE OVER THE MANDREL. ROTATE
THE HOSE CLOCKWISE TO REMOVE COVER UNTIL THE HOSE BOTTOMS OUT
ON THE MANDREL. ROTATE 1 MORE TURN FOR CLEAN BREAK.
STEP 4 - INSERT PROPER CRIMP DIE CAGE
WITH THE PISTON RETRACTED, THE CORRECT CRIMP DIE CAGE IS
INSTALLED WITHIN THE THREE ALIGNMENT SLOTS. FOR PROPER CRIMP
DIE NUMBER REFER TO THE POWERSOURCE CRIMP SPEC TOOL AND
DANFOSS.COM/CRIMP.

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Operating / Assembly Instructions
Factory Crimp Style (2 piece fitting)
STEP 5 - SET THE DIGITAL ENCODER
REFER TO THE POWERSOURCE CRIMP SPEC TOOL FOR PROPER
CONTROL SETTING BASED ON HOSE SIZE AND STYLE. SET DIGITAL
ENCODER ACCORDINGLY.
STEP 7 - CRIMP THE ASSEMBLY
WITH ASSEMBLY HELD IN PLACE AS IN STEP 6, TURN THE MACHINE
ON AND DEPRESS THE FOOTSWITCH. THE DIES WILL AUTOMATICALLY
CRIMP THE FITTING TO THE PRESET DIMENSION. ONCE THE
FOOTSWITCH IS RELEASED, AFTER THE FULL CRIMPING STROKE, THE
DIES WILL RETURN. IF THE FOOTSWITCH IS RELEASED BEFORE THE FULL
CRIMP STROKE IS COMPLETED, THE DIES WILL STOP AND CAN ONLY BE
RETURNED BY PUSHING THE JOG RETURN SWITCH.
STEP 6 - POSITION THE FITTING
IF USING THE LOCATOR SYSTEM, LOOSEN THE HANO KNOB AND SLIDE THE
LOCATOR ASSEMBLY FORWARD OR BACK UNTIL SOCKET IS 1 /32” INSIDE OF
THE DIE CAGE (AS SHOWN) WHEN HELD AGAINST THE LOCATOR. LOCK THE
LOCATOR IN POSITION BY TIGHTENING THE HAND KNOB.
STEP 8 - CHECK YOUR WORK!
THE SOCKET MUST BE CRIMPED INTO THE LOCKING GROOVE. HOSE
FAILURE WILL OCCUR IF CRIMPED INCORRECTLY. VERIFY CRIMP
DIAMETER BY MEASURING ALL FOUR SIDES WITH A MICROMETER.

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Operating / Assembly Instructions
Thermoplastic Style (1 piece fitting)
STEP 1 - CUT THE HOSE TO LENGTH REQUIRED
CUT THE HOSE USING A HAND-HELD CUT-OFF TOOL, AEROQUIP
PART NUMBER FT1259 OR A BENCH MOUNTED CUT-OFF TOOL,
AEROQUIP PART NUMBER FT1258.
STEP 3 - INSERT PROPER CRIMP DIE CAGE
WITH THE PISTON RETRACTED, THE CORRECT CRIMP DIE CAGE IS
INSTALLED WITHIN THE THREE ALIGNMENT SLOTS, FOR PROPER
CRIMP INFORMATION REFER TO THE POWERSOURCE CRIMP SPEC
TOOL.
STEP 2 - PREASSEMBLE
SELECT THE HOSE AND FITTINGS TO BE USED. USING THE BOTTOM EDGE
OF THE FITTING PART NUMBER AS A REFERENCE FOR THE LENGTH OF
HOSE TO BE INSERTED INTO THE SOCKET, MARK THE HOSE FOR INSERTION
LENGTH WITH A GREASE PENCIL. PUSH THE FITTING ONTO THE HOSE
LEAVING THE SOCKET EDGE FLUSH WITH THE MARK ON THE HOSE. LIGHTLY
LUBRICATING THE FITTING NIPPLE WILL EASE FITTING INSERTION.
STEP 4 - SET THE DIGITAL ENCODER
REFER TO THE POWERSOUCE CRIMP SPEC TOOL FOR PROPER CONTROL
SETTING BASED ON HOSE SIZE AND STYLE. SET DIGITAL ENCODER
ACCORDINGLY..

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Operating / Assembly Instructions
Thermoplastic Style (1 piece fitting)
STEP 5 - POSITION THE FITTING -03 THRU -08 SIZE
LOCATE THE HOSE AND FITTING IN THE CRIMPER SO THAT THE
BOTTOM OF THE PART NUMBER ON THE SOCKET IS ALIGNED WITH
THE BACK OF THE DIE AS SHOWN. IF USING THE LOCATOR SYSTEM,
REFER TO THE OWNERS MANUAL.
STEP 6 - CRIMP THE ASSEMBLY
TURN THE MACHINE ON AND DEPRESS THE FOOTSWITCH. THE DIES
WLL AUTOMATICALLY CRIMP THE FITTING TO THE PRESET DIMENSION.
ONCE THE FOOTSWITCH IS RELEASED, AFTER THE FULL CRIMPING
STROKE, THE DIES WILL RETURN. IF THE FOOTSWITCH IS RELEASED
BEFORE THE FULL CRIMP STROKE IS COMPLETED, THE DIES WILL STOP
AND CAN ONLY BE RETURNED BY PUSHING THE JOG RETURN SWITCH.
STEP 5A - POSITION THE FITTING -10 AND -12 SIZE
LOCATE THE HOSE AND FITTING IN THE CRIMPER SO THAT THE END OF THE
SOCKET IS ALIGNED WITH THE FRONT OF THE DIE AS SHOWN. IF USING
THE LOCATOR SYSTEM, REFER TO THE OWNERS MANUAL.
STEP 7 - CHECK YOUR WORK!
NOTE: IF USING THE LOCATOR SYSTEM. LOOSEN THE HAND KNOB
AND SLIDE THE LOCATOR ASSEMBLY FORWARD OR BACK UNTIL THE
POSITION OF THE SOCKET IS CORRECT WHEN HELD AGAINST THE
LOCATOR. LOCK THE LOCATOR IN POSITION BY TIGHTENING THE
HAND KNOB.

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Operating / Assembly Instructions
Flat Field Crimp Style (1 piece fitting)
STEP 1 - CUT THE HOSE TO LENGTH REQUIRED
CUT THE HOSE USING A CUT-OFF SAW OR FINE TOOTH HACKSAW.
CLEAN THE HOSE BORE
STEP 3 - INSERT PROPER CRIMP DIE CAGE
WITH THE PISTON RETRACTED, THE CORRECT CRIMP DIE CAGE IS
INSTALLED WITHIN THE THREE ALIGNMENT SLOTS. FOR PROPER CRIMP
DIE NUMBER REFER TO THE POWERSOURCE CRIMP SPEC TOOL.
STEP 2 - PREASSEMBLE
SELECT THE PROPER HOSE AND FITTING. INSTALL THE FITTING ON THE
HOSE UNTIL THE NIPPLE SHOULDER BOTTOMS AGAINST THE HOSE.
STEP 4 - SET THE DIGITAL ENCODER
REFER TO THE POWERSOURCE CRIMP SPEC TOOL FOR PROPER
CONTROL SETTING BASED ON HOSE SIZE AND STYLE. SET DIGITAL
ENCODER ACCORDINGLY..