Danfoss MCB 113 User manual

Operating Guide
VLT® Extended Relay Card MCB 113
VLT® HVAC Drive FC 102, VLT® Refrigeration
Drive FC 103, VLT® AQUA Drive FC 202, VLT® Au-
tomationDrive FC 301/FC 302

Contents
1 Introduction 5
1.1 Purpose of this Operating Guide 5
1.2 Trademarks 5
1.3 Document Version 5
1.4 Additional Resources 5
1.5 Product Overview 5
1.5.1 Intended Use 5
1.6 Type Approvals and Certifications 6
2 Safety 8
2.1 Safety Precautions 8
3 Installation 10
3.1 Mechanical Installation 10
3.1.1 Installation in Enclosure Sizes A5–C4 10
3.2 Electrical Installation 10
3.2.1 Safety Instructions 10
3.2.2 Wiring Schematic 11
3.2.3 Wiring Schematic - Following NAMUR 13
3.2.4 Galvanic Isolation 13
4 Parameter Setup 15
4.1 Introduction to Parameter Setup 15
4.2 5-** Digital In/Out 15
4.2.1 Parameter Group 5-1* Digital Inputs 15
4.2.2 Parameter Group 5-2* Digital Inputs 31
4.2.3 Parameter Group 5-3* Digital Outputs 32
4.2.4 Parameter Group 5-4* Relays 38
4.3 6-** Analog Outputs 43
4.3.1 6-7* Analog Output 3 MCB 113 43
4.3.2 6-8* Analog Output 4 MCB 113 45
4.4 14-** 24 V DC External Supply 46
4.4.1 14-8* Options 46
4.5 16-** Data Readouts 47
4.5.1 16-6* Inputs and Outputs 47
5 Specifications 50
5.1 Relays 50
5.2 Digital Inputs 50
5.3 Analog Outputs 50
ContentsOperating Guide | VLT® Extended Relay Card MCB 113
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5.4 EMC 50
6 Appendix 51
6.1 Abbreviations 51
6.2 Conventions 51
ContentsOperating Guide | VLT® Extended Relay Card MCB 113
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1 Introduction
1.1 Purpose of this Operating Guide
This Operating Guide provides information for safe installation and setup of a VLT® Extended Relay Card MCB 113 option used in the
VLT® FC drive series.
The Operating Guide is intended for use by qualified personnel only. Personnel must be familiar with the VLT® FC drive series.
Read and follow the instructions before installation and setup, and ensure that instructions for safe installation and setup are observed.
Always keep these instructions available with the drive.
1.2 Trademarks
VLT® is a registered trademark for Danfoss A/S.
1.3 Document Version
This operating guide is regularly reviewed and updated. All suggestions for improvement are welcome. See document version and
changes applied in table 1.
The original language of this manual is English.
Table 1: Version and Changes Applied
Document version Remarks
AQ322553864968, version 0101 Option now also applicable for VLT® HVAC Drive FC 102, VLT® Refrigeration Drive FC 103, and VLT®
AQUA Drive FC 202.
1.4 Additional Resources
More information resources are available to understand advanced drive functions and programming.
• The VLT® FC Series Operating Guides provide information required to install and commission the drive for given applications.
• The VLT® FC Series Programming Guides provide greater detail on working with parameters.
• VLT® FC Series Design Guides provide detailed capabilities and functionality to design motor control systems for various
applications.
Technical documentation for other product options is available at www.danfoss.com.
1.5 Product Overview
1.5.1 Intended Use
The VLT® Extended Relay Card MCB 113 is exclusively intended for use in option slot C1. The option is constructed as a standard C1
option compatible with the following VLT® FC Series:
Introduction
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• VLT® HVAC Drive FC 102
• VLT® Refrigeration Drive FC 103
• VLT® AQUA Drive FC 202
• VLT® AutomationDrive FC 301/FC 302.
The MCB 113 adds 7 digital inputs, 2 analog outputs, and 4 SPDT relays to the standard I/O of the drive. These additions make it
possible to comply with the German NAMUR NE37 recommendations.
When ordered with the drive, the option is installed from factory. For ordering, use the following order numbers:
• 130B1164 (Non-coated)
• 130B1264 (Coated)
For retrofit, a mounting kit must be purchased. The mounting kit includes a fan for VLT® Motion Control MCO 305 and is only to be
mounted if MCO 305 is used.
Table 2: Mounting Kits for Book-style Enclosures
Enclosure sizes Order number
A2 and A3 (40 mm for 1 C option) 130B7530
A2 and A3 (60 mm for C0 + C1 option) 130B7531
B3 (40 mm for 1 C option) 130B1413
B3 (60 mm for C0 + C1 option) 130B1414
Table 3: Mounting Kits for Compact Enclosures
Enclosure size Order number
A5 130B7532
B (except B3), C, D, E, and F 130B7533
1.6 Type Approvals and Certifications
The following list is a selection of possible type approvals and certifications for Danfoss drives:
089
Introduction
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NOTICE
The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local
Danfoss office or partner.
Introduction
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2 Safety
2.1 Safety Precautions
WARNING
HIGH VOLTAGE
AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation,
start-up, and maintenance by qualified personnel can result in death or serious injury.
-Only qualified personnel must perform installation, start-up, and maintenance.
WARNING
UNINTENDED START
When the drive is connected to the AC mains, DC supply, or load sharing, the motor may start at any time, causing risk of death,
serious injury, and equipment or property damage. The motor may start by activation of an external switch, a fieldbus
command, an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up software, or after a cleared
fault condition.
-Press [Off] on the LCP before programming parameters.
-Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended
motor start.
-Check that the drive, motor, and any driven equipment are in operational readiness.
WARNING
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are off.
Failure to wait the specified time after power has been removed before performing service or repair work could result in death
or serious injury.
-Stop the motor.
-Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
DC-link connections to other drives.
-Wait for the capacitors to discharge fully. The minimum waiting time is specified in the table Discharge time and is also
visible on the nameplate on top of the drive.
-Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
are fully discharged.
Table 4: Discharge Time, VLT® HVAC Drive FC 102 and VLT® Refrigeration Drive FC 103
Voltage [V] Minimum waiting time (minutes)
4 7 15
200–240 1.1–3.7 kW (1.5–5 hp) – 5.5–45 kW (7.5–60 hp)
380–480 1.1–7.5 kW (1.5–10 hp) – 11–90 kW (15–125 hp)
525–600 1.1–7.5 kW (1.5–10 hp) – 11–90 kW (15–125 hp)
Safety
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Voltage [V] Minimum waiting time (minutes)
525–690 – 1.1–7.5 kW (1.5–10 hp) (FC 102 only) 11–90 kW (15–125 hp) (FC 102 only)
Table 5: Discharge Time, VLT® AQUA Drive FC 202
Voltage [V] Minimum waiting time (minutes)
4 7 15
200–240 0.25–3.7 kW (0.34–5 hp) – 5.5–45 kW (7.5–60 hp)
380–480 0.37–7.5 kW (0.5–10 hp) – 11–90 kW (15–125 hp)
525–600 0.75–7.5 kW (1.0–10 hp) – 11–90 kW (15–125 hp)
525–690 – 1.1–7.5 kW (1.5–10 hp) 11–90 kW (15–125 hp)
Table 6: Discharge Time, VLT® AutomationDrive FC 301/FC 302
Voltage [V] Minimum waiting time (minutes)
4 7 15
200–240 0.25–3.7 kW (0.34–5 hp) – 5.5–37 kW (7.5–50 hp)
380–500 0.25–7.5 kW (0.34–10 hp) – 11–75 kW (15–100 hp)
525–600 0.75–7.5 kW (1–10 hp) – 11–75 kW (15–100 hp)
525–690 – 1.5–7.5 kW (2–10 hp) 11–75 kW (15–100 hp)
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
-Ensure the correct grounding of the equipment by a certified electrical installer.
WARNING
ROTATING SHAFTS
Contact with rotating shafts and electrical equipment can result in death or serious injury.
-Ensure that only trained and qualified personnel perform installation, start-up, and maintenance.
-Ensure that electrical work conforms to national and local electrical codes.
-Follow the procedures in this guide.
Safety
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3 Installation
3.1 Mechanical Installation
3.1.1 Installation in Enclosure Sizes A5–C4
NOTICE
For enclosure sizes A5–C4, only 1 C option can be installed at the time.
NOTICE
Do not mount the small fan for VLT® Extended Relay Card MCB 113, VLT® A/B in C Option Adapter MCF 106, or enclosure sizes
B4, C3, C4, D, E, and F.
RemoveJumper to activate Safe Stop
12 13 18 19 27 29 32 33 20
12
130bb457.11
Illustration 1: Installation of VLT® Extended Relay Card MCB 113 - Exploded View
• If only 1 C option is used, use the 40 mm mounting kit.
• If the MCB 113 is used with VLT® Motion Control MCO 305, use the 60 mm mounting kit.
3.2 Electrical Installation
3.2.1 Safety Instructions
See 2.1 Safety Precautions for general safety instructions.
Installation
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