Danfoss VLT AutomationDrive FC 300 User manual

MAKING MODERN LIVING POSSIBLE
Instruction Manual, 90 kW–315 kW D-frame
VLT® AutomationDrive FC 300

Safety
Safety
WARNING
HIGH VOLTAGE!
Adjustable frequency drives contain high voltage when
connected to AC line power. Installation, startup, and
maintenance should be performed by qualified personnel
only. Failure to perform installation, startup, and
maintenance by qualified personnel could result in death
or serious injury.
High Voltage
Adjustable frequency drives are connected to hazardous
AC line voltage. Extreme care should be taken to protect
against shock. Only trained personnel familiar with
electronic equipment should install, start, or maintain this
equipment.
WARNING
UNINTENDED START!
When the adjustable frequency drive is connected to AC
line power, the motor may start at any time. The
adjustable frequency drive, motor, and any driven
equipment must be in operational readiness. Failure to be
in operational readiness when the adjustable frequency
drive is connected to AC line power could result in death,
serious injury, equipment, or property damage.
Unintended Start
When the adjustable frequency drive is connected to AC
line power, the motor may be started with an external
switch, a serial bus command, an input reference signal, or
a cleared fault condition. Use appropriate caution to guard
against an unintended start.
WARNING
DISCHARGE TIME!
Adjustable frequency drives contain DC link capacitors that
can remain charged even when the adjustable frequency
drive is not powered. To avoid electrical hazards,
disconnect AC line power, any permanent magnet type
motors, and any remote DC link power supplies, including
battery backups, UPS and DC link connections to other
adjustable frequency drives. Wait for the capacitors to fully
discharge before performing any service or repair work.
The wait time required is listed in the Discharge Time table.
Failure to wait for the specified period of time after power
has been removed to do service or repair could result in
death or serious injury.
Voltage [V] Power range hp [kW] Minimum waiting time
[min]
3x400 125–350 [90–250] 20
3x400 150–425 [110–315] 20
3x500 150–425 [110–315] 20
3x500 175–500 [132–355] 20
3x525 100–350 [75–250] 20
3x525 125–425 [90–315] 20
3x690 125–350 [90–250] 20
3x690 150–425 [110–315] 20
Discharge Time
Approvals
Table 1.2
Safety VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark

Safety VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark

Contents
1 Introduction 2-1
1.1 Product Overview 2-1
1.1.2 Extended Options Cabinets 2-2
1.2 Purpose of the Manual 2-3
1.3 Additional Resources 2-3
1.4 Product Overview 2-3
1.5 Internal Controller Functions 2-4
1.6 Frame Sizes and Power Ratings 2-5
2 Installation 3-1
2.1 Planning the Installation Site 3-1
2.2 Pre-Installation Check List 3-1
2.3 Mechanical Installation 3-1
2.3.1 Cooling 3-1
2.3.2 Lifting 3-2
2.3.3 Wall Mounting - IP21 (NEMA 1) and IP54 (NEMA 12) Units 3-2
2.4 Electrical Installation 3-3
2.4.1 General Requirements 3-3
2.4.2 Grounding Requirements 3-6
2.4.2.1 Leakage Current (>3.5 mA) 3-6
2.4.2.2 Grounding IP20 Enclosures 3-7
2.4.2.3 Grounding IP21/54 Enclosures 3-7
2.4.3 Motor Connection 3-7
2.4.3.1 Terminal Locations: D1h-D4h 3-8
2.4.3.2 Terminal Locations: D5h-D8h 3-12
2.4.4 Motor Cable 3-21
2.4.5 Motor Rotation Check 3-21
2.4.6 AC Line Input Connection 3-21
2.5 Control Wiring Connection 3-22
2.5.1 Access 3-22
2.5.2 Using Shielded Control Cables 3-22
2.5.3 Grounding of Shielded Control Cables 3-22
2.5.4 Control Terminal Types 3-23
2.5.5 Wiring to Control Terminals 3-24
2.5.6 Control Terminal Functions 3-24
2.6 Serial Communication 3-25
2.7 Optional Equipment 3-25
Contents VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark

2.7.1 Load Share Terminals 3-25
2.7.2 Regeneration Terminals 3-25
2.7.3 Anti-condensation Heater 3-25
2.7.4 Brake Chopper 3-25
2.7.5 line Power Shield 3-25
2.7.6 Line Power Disconnect 3-26
2.7.7 Contactor 3-26
2.7.8 Circuit Breaker 3-26
3 Startup and Commissioning 4-1
3.1 Pre-start 4-1
3.2 Applying Power 4-2
3.3 Basic Operational Programming 4-2
3.4 Local Control Test 4-4
3.5 System startup 4-4
4 User Interface 5-1
4.1 Local Control Panel 5-1
4.1.1 LCP Layout 5-1
4.1.2 Setting LCP Display Values 5-2
4.1.3 Display 5-2
4.1.4 Navigation Keys 5-3
4.1.5 Operation Keys 5-3
4.2 Back Up and Copying Parameter Settings 5-3
4.2.1 Uploading Data to the LCP 5-4
4.2.2 Downloading Data from the LCP 5-4
4.3 Restoring Default Settings 5-4
4.3.1 Recommended Initialization 5-4
4.3.2 Manual Initialization 5-4
5 Programming 6-1
5.1 Introduction 6-1
5.2 Programming Example 6-1
5.3 Control Terminal Programming Examples 6-3
5.4 International/North American Default Parameter Settings 6-3
5.5 Parameter Menu Structure 6-4
5.6 Remote Programming with MCT 10 Set-up Software 6-9
6 Application Examples 7-1
6.1 Introduction 7-1
Contents VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark

6.2 Application Examples 7-1
7 Status Messages 8-1
7.1 Status Display 8-1
7.2 Status Message Definitions Table 8-1
8 Warnings and Alarms 9-1
8.1 System Monitoring 9-1
8.2 Warning and Alarm Types 9-1
8.2.1 Warnings 9-1
8.2.2 Alarm Trip 9-1
8.2.3 Alarm Trip Lock 9-1
8.3 Warning and Alarm Displays 9-1
8.4 Warning and Alarm Definitions 9-2
8.5 Fault Messages 9-4
9 Basic Troubleshooting 10-1
9.1 Start Up and Operation 10-1
10 Specifications 11-1
10.1 Power-dependent Specifications 11-1
10.2 General Technical Data 11-4
10.3 Fuse Tables 11-8
10.3.1 Protection 11-8
10.3.2 Fuse Selection 11-8
10.3.3 Short Circuit Current Rating (SCCR) 11-9
10.3.4 Connection Tightening Torques 11-10
12 Index 12-1
Contents VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark

Contents VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark

1 Introduction
1.1 Product Overview
1.1.1 Interior Views
130BC252.11
1
15 14
8
9
12
13 (IP 20/Chassis)
13
(IP 21/54
NEMA 1/12)
11
10
16
Figure 1.1 D1 Interior Components
130BC301.11
1
2
3
4
5
6
7
8
9
10
11
Figure 1.2 Close-up View: LCP and Control Functions
1LCP (Local Control Panel) 9 Relay 2 (04, 05, 06)
2 RS-485 serial bus connector 10 Lifting ring
3 Digital I/O and 24 V power supply 11 Mounting slot
4 Analog I/O connector 12 Cable clamp (PE)
5 USB connector 13 Ground
6 Serial bus terminal switch 14 Motor output terminals 96 (U), 97 (V), 98 (W)
7 Analog switches (A53), (A54) 15 Line power input terminals 91 (L1), 92 (L2), 93 (L3)
8 Relay 1 (01, 02, 03) 16 TB5 (IP21/54 only). Terminal block for anti-condensation heater
Table 1.1
NOTE!
For location of TB6 (terminal block for contactor), see
2.4.3.2 Terminal Locations: D5h-D8h.
Introduction VLT®Automation Drive D-Frame
Instruction Manual
MG34U222 - VLT®is a registered Danfoss trademark 1-1
11

1.1.2 Extended Options Cabinets
If an adjustable frequency drive is ordered with one of the
following options, it is supplied with an options cabinet
that makes it taller.
•Brake chopper
•Line power disconnect
•Contactor
•Line power disconnect with contactor
•Circuit breaker
Figure 1.3 shows an example of an adjustable frequency
drive with an options cabinet. Table 1.2 lists the variants
for the adjustable frequency drives that include input
options.
130BC539.10
1754
[69.1]
Figure 1.3 D7h Enclosure
Introduction VLT®Automation Drive D-Frame
Instruction Manual
1-2 MG34U222 - VLT®is a registered Danfoss trademark
11