Danfoss VLT AutomationDrive FC 360 User manual

MAKING MODERN LIVING POSSIBLE
Quick Guide
VLT®AutomationDrive FC 360
www.danfoss.com/drives

Safety
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input power. Installation, start
up, and maintenance should be performed by qualified
personnel only. Failure to perform installation, start up,
and maintenance by qualified personnel could result in
death or serious injury.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
the motor may start at any time. The frequency
converter, motor, and any driven equipment must be in
operational readiness. Failure to be in operational
readiness when the frequency converter is connected to
AC mains could result in death, serious injury,
equipment, or property damage.
WARNING
DISCHARGE TIME
Frequency converters contain DC-link capacitors that can
remain charged even when the frequency converter is
not powered. To avoid electrical hazards, disconnect AC
mains, any permanent magnet type motors, and any
remote DC-link power supplies, including battery
backups, UPS and DC-link connections to other
frequency converters. Wait for the capacitors to fully
discharge before performing any service or repair work.
The amount of wait time is listed in the Discharge Time
table. Failure to wait the specified time after power has
been removed before doing service or repair could result
in death or serious injury.
Voltage [V] Minimum waiting time [minutes]
4 15
380-480 0.37-7.5 kW 11-75 kW
High voltage may be present even when the warning LEDs are
off!
Discharge Time
Symbols
The following symbols are used in this manual.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
CAUTION
Indicates a situation that may result in equipment
or property-damage-only accidents.
NOTICE
Indicates highlighted information that should be
regarded with attention to avoid mistakes or operate
equipment at less than optimal performance.
Approval
Safety VLT®AutomationDrive FC 360 Quick Guide
MG06A302 - VLT®is a registered Danfoss trademark

Safety VLT®AutomationDrive FC 360 Quick Guide
MG06A302 - VLT®is a registered Danfoss trademark

Contents
1 Quick Start 3
1.1 Identification and Variants 3
1.2 Hand On/Auto On Mode 4
1.3 Application Selections 4
1.4 Jumper Terminal 12 and 27 7
1.5 Automatic Motor Adaptation (AMA) 7
2 Introduction 8
2.1 Exploded Views 8
2.2 Product Overview 9
2.3 Additional Resources 9
2.4 Frame Sizes and Power Ratings 9
3 Installation 10
3.1 Mechanical Installation 10
3.2 Electrical Installation 11
3.2.1 General Requirements 13
3.2.2 Earth (Grounding) Requirements 13
3.2.2.1 Leakage Current (>3.5 mA) 13
3.2.3 Mains, Motor and Earth Connections 14
3.2.4 Control Wiring 14
3.2.4.1 Access 14
3.2.4.2 Control Terminal Types 15
3.2.4.3 Control Terminal Functions 15
3.2.4.4 Using Screened Control Cables 16
3.3 Serial Communication 16
4 User Interface and Programming 18
4.1 Programming 18
4.1.1 Programming with the Numerical Local Control Panel (LCP 21) 18
4.1.2 LCP 21 18
4.1.3 The Right-Key Function 19
4.2 Quick Menu 19
4.3 Main Menu 21
4.4 PM Motor Setup 22
4.5 Parameter List 23
4.5.1 Main Menu Structure 24
5 Wiring Examples 28
6 Warnings and Alarms 31
Contents VLT®AutomationDrive FC 360 Quick Guide
MG06A302 - VLT®is a registered Danfoss trademark 1

6.1 System Monitoring 31
6.2 Warning and Alarm Types 31
6.2.1 Warnings 31
6.2.2 Alarm Trip vs. Alarm Trip Lock 31
6.3 Warning and Alarm Displays 31
6.4 Warning and Alarm Definitions 32
7 Basic Troubleshooting and FAQs 34
7.1 Start Up and Operation 34
8 Specifications 36
8.1 Power-dependent Specifications 36
8.1.1 Mains Supply 3 x 380-480 V AC 36
8.2 General Technical Data 38
8.3 Fuse Specifications 42
8.3.1 Fuses 42
8.3.2 Recommendations 42
8.3.3 CE Compliance 42
8.4 Connection Tightening Torques 43
Index 44
Contents VLT®AutomationDrive FC 360 Quick Guide
2 MG06A302 - VLT®is a registered Danfoss trademark

1 Quick Start
WARNING
Improper use could result in death, serious injury,
equipment, or property damage. Before installing or
using the equipment, carefully read 1 Safety and 3 Instal-
lation!
1.1 Identification and Variants
Confirm that the equipment matches the requirements
and ordering information by checking power size, voltage
and overload data on the name plate of the frequency
converter.
130BC435.11
CHASSIS/IP20
VLT
MADE BY DANFOSS
IN CHINA
AutomationDrive
www.danfoss.com
R
T/C: FC-360HK37T4E20H2BXCDXXSXXXXAXBX
P/N: 134F2970 S/N: 691950A240
0.37 kW 0.5HP High Overload
IN: 3x380-480V 50/60Hz 1.24/0.99A
OUT: 3x0-Vin 0-500Hz 1.2/1.1A(Tamb. 45 C)
o
1
2
3
CAUTION:
SEE MANUAL
WARNING:
AND LAODSHARING BEFORE SERVICE
STORED CHARGE DO NOT TOUCH UNTIL 4 MIN. AFTER
DISCONNECTION
RISK OF ELECTRIC SHOCK-DUAL SUPPLY DISCONNECT MAINS
Illustration 1.1 Name Plate 1 and 2
1 Typecode
2 Ordering number
3 Specifications
Table 1.1 Legend to Illustration 1.1
1-6: Product Name
7: Overload H: Heavy Duty
Q: Normal Duty1)
8-10: Power Size
0.37-75 kW e.g.
K37: 0.37 kW2)
1K1: 1.1 kW
11K: 11 kW etc.
11-12: Voltage Class T4: 380-480 V three phases
13-15: IP Class E20: IP20
16-17: RFI H2: C3 Class
18: Brake chopper X: No
B: Built-in4)
19: LCP X: No
20: PCB Coating C: 3C3
21: Mains terminals D: Load sharing
29-30: Embedded Fieldbus
AX: No
A0: Profibus3)
AL: Profinet3)
Table 1.2 Type Code: Selection of Different Features and Options
See for options and accessories.
1) Only 11-75 kW for normal duty variants. Fieldbus unavailable for
normal duty.
2) For all power sizes see 2.4 Frame Sizes and Power Ratings
3) Not available yet.
4) 0.37-22 kW with built-in brake chopper. 30-75 kW external brake
chopper only.
130BC437.10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
F C - 3 6 0 H T 4 E 2 0 H 2 X X C D X X S X X X X A X B X
Q B 0
L
A
A
Illustration 1.2 Typecode String
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11

1.2 Hand On/Auto On Mode
After installation (see 3 Installation), there are two simple
ways to start up the frequency converter, Hand On and
Auto On mode. At the first power-up it is in auto on mode.
130BD062.10
DHand
On Reset
Auto
On
OK
On
Warn
Alarm
Illustration 1.3 Location of Hand On, Off/Reset and Auto On
keys on the NLCP
•Press [Hand On] to provide a local start command
to the frequency converter. Press [▲] and [▼] to
increase and decrease speed.
•Press [Off/Reset] to stop the frequency converter.
•Press [Auto On] to control the frequency
converter either via control terminals or serial
communication.
CAUTION
Since the frequency converter is in auto on mode at first
power up, the frequency converter may start the motor
directly.
NOTICE
5-12 Terminal 27 Digital Input has coast inverse as default
setting. Connect terminals 12 and 27 to test Hand On/
Auto On running.
For LCP operation, see 4 User Interface and Programming.
1.3 Application Selections
Use the selections for quick application set-up of the most
common applications by setting 0-16 Application Selections.
When necessary, the selections can be modified for
individual needs. All selections are for Auto On mode.
NOTICE
When an application is selected, relevant parameters are
automatically set. Customer specific configuration of all
parameters based on specific requirements is still
possible.
CAUTION
If any of the applications below are selected, relay 1 will
be set to [Running] and relay 2 will be set to [Alarm]
Application
Pumps, fans, compressors
130BC430.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
-+
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Jog
4-20
mA
Description
For applications where a
value (e.g. pressure,
temperature) must be
kept at a desired level by
sensor feedback
Parameter settings
1-00 (Configuration Mode): [3] Process Close Loop
1-03 (Torque Characteristics): [1] Variable Torque
3-00 (Ref Range): [0] Min- Max
3-15 (Ref Source 1): [0] No Function
4-12 (Motor Low Limit): 30.0 Hz
4-14 (Motor High Limit): 50.0 Hz
5-10 (DI 18 Selection): [8] Start
5-12 (DI 27 Selection): [2] Coast Inverse
5-14 (DI 32 Selection): [14] Jog
5-40 (Relay 1 Selection): Running
5-40 (Relay 2 Selection): Alarm
6-22 (AI 54 Low): 4.0 mA
6-23 (AI 54 High): 20.0 mA
6-29 (AI 54 Mode): [0] Current Mode
6-70 (Term 45 Mode): [0] 0-20 mA
6-71 (AO45): [100] Output freq
6-90 (Term 42 Mode): [0] 0-20 mA
6-91 (AO42): [103] Motor current
7-20 (Process CL feedback source): [2] Analog input 54
Table 1.3 [1] Process Closed Loop
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Application
Local/Remote
130BC431.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
-
+
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Setup select
4-20
mA
Description
For applications
where the speed
reference can be
switched between
local potentiometer
and remote current
signal
Parameter settings Setup 1 Setup 2
0-10 (Active Set-
up)
[9] Multi Set-up [9] Multi Set-up
0-12 (Link Set-up) [20] Linked [20] Linked
1-00 (Configuration
Mode)
[0] Speed Open Loop [0] Speed Open Loop
3-00 (Ref Range) [0] Min- Max [0] Min- Max
3-15 (Ref Source 1) [1] AI 53 [2] AI 54
3-16 (Ref Source 2)
4-12 (Motor Low
Limit)
25.0 Hz 25.0 Hz
4-14 (Motor High
Limit)
50.0 Hz 50.0 Hz
5-10 (DI 18
Selection)
[8] Start [8] Start
5-12 (DI 27
Selection)
[2] Coast Inverse [2] Coast Inverse
5-14 (DI 32
Selection)
[23] Set-up select [23] Set-up select
5-40 (Relay 1
Selection)
Running Running
5-40 (Relay 2
Selection)
Alarm Alarm
6-10 (AI 53 Low) 0.07 V
6-11 (AI 53 High) 10 V
6-19 (AI 53 Mode) [1] Voltage Mode
6-22 (AI 54 Low) 4.0 mA
6-23 (AI 54 High) 20.0 mA
6-29 (AI 54 Mode) [0] Current Mode
6-70 (Term 45
Mode)
[0] 0-20 mA [0] 0-20 mA
6-71 (AO45) [100] Output freq [100] Output freq
6-90 (Term 42
Mode)
[0] 0-20 mA [0] 0-20 mA
6-91 (AO42) [103] Motor current [103] Motor current
Table 1.4 [2] Local/Remote
Application
Conveyors, extruders
130BC432.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Description
For running at a stable
speed by a voltage
reference signal.
Parameter settings
1-00 (Configuration Mode): [0] Speed Open Loop
3-00 (Ref Range): [0] Min- Max
3-15 (Ref Source 1): [1] AI 53
4-12 (Motor Low Limit): 25.0 Hz
4-14 (Motor High Limit): 50.0 Hz
5-10 (DI 18 Selection): [8] Start
5-12 (DI 27 Selection): [2] Coast Inverse
5-40 (Relay 1 Selection): Running
5-40 (Relay 2 Selection): Alarm
6-10 (AI 53 Low): 0.07 V
6-11 (AI 53 High): 10 V
6-19 (AI 53 Mode): [1] Voltage Mode
6-70 (Term 45 Mode): [0] 0-20 mA
6-71 (AO45): [100] Output freq
6-90 (Term 42 Mode): [0] 0-20 mA
6-91 (AO42): [103] Motor current
Table 1.5 [3] Speed Open Loop
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Application
Machine tools, texturizers
130BC433.11
+24 V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32A
DI6 33B
DI7 31
COM 20
50
AI1 53
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
+10 V
Description
For precise speed
applications with 24 V
encoder feedback
Parameter settings
1-00 (Configuration Mode): [1] Speed Close Loop
3-00 (Ref Range): [0] Min- Max
3-15 (Ref Source 1): [1] AI 53
3-16 (Ref Source 2): [11] Local Bus Ref
4-12 (Motor Low Limit): 20.0 Hz
4-14 (Motor High Limit): 50.0 Hz
5-10 (DI 18 Selection): [8] Start
5-12 (DI 27Selection): [2] Coast Inverse
5-14 (DI 32 Selection): [82] Encoder input B
5-15 (DI 33 Selection): [81] Encoder input A
5-40 (Relay 1 Selection): Running
5-40 (Relay 2 Selection): Alarm
6-10 (AI 53 Low): 0.07 V
6-11 (AI 53 High): 10 V
6-19 (AI 53 Mode): [1] Voltage Mode
6-70 (Term 45 Mode): [0] 0-20 mA
6-71 (AO45): [100] Output freq
6-90 (Term 42 Mode): [0] 0-20 mA
6-91 (AO42): [103] Motor current
7-00 (Speed PID Feedback Source): [1] 24 V encoder
Table 1.6 [4] Speed Close Loop
Application
Industrial washing
machines, conveyors
130BC434.10
+24V 12
DI1 18
DI2 19
DI3 27
DI4 29
DI5 32
DI6 33
DI7 31
COM 20
+10V 50
AI1 53
AI2 54
COM 55
AO1 45
AO2 42
1
2
3
4
5
6
R1
R2
FC 360
Start
Coast inverse
Pre set ref bit 0
Pre set ref bit 1
Pre set ref bit 2
Description
For applications with
8 different speeds by
digital input. By using
another digital input,
16 speeds are
possible.
Parameter settings
1-00 (Configuration Mode): [0] Speed Open Loop
3-00 (Ref Range): [0] Min- Max
3-15 (Ref Source 1): [0] No Function
4-14 (Motor High Limit): 50.0 Hz
5-10 (DI 18 Selection): [8] Start
5-12 (DI 27 Selection): [2] Coast Inverse
5-13 (DI 29 Selection): [16] Preset ref bit 0
5-14 (DI 32 Selection): [17] Preset ref bit 1
5-15 (DI 23 Selection): [18] Preset ref bit 2
6-70 (Term 45 Mode): [0] 0-20 mA
6-71 (AO45): [100] Output freq
6-90 (Term 42 Mode): [0] 0-20 mA
6-91 (AO42): [103] Motor current
Table 1.7 [5] Multi-speed
NOTICE
For further examples, refer to 5 Wiring Examples.
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