Danfoss VLT Midi Drive FC 280 User manual

Operating Guide
VLT® Midi Drive FC 280
with Functional Safety over Fieldbus
vlt-drives.danfoss.com

1
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.4.4
1.5
1.6
1.7
2
2.1
2.2
2.3
3
3.1
3.1.1
3.1.2
3.1.3
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.3.1
3.3.3.2
3.3.3.3
3.3.3.4
4
4.1
4.2
4.3
4.4
Contents
Introduction 9
Purpose of this Operating Guide 9
Additional Resources 9
Document and Software Version 9
Product Overview 9
Intended Use 9
Block Diagram of the Drive 10
Enclosure Sizes and Power Ratings 11
Safety Functions 11
Approvals and Certifications 11
Applied Standards and Compliance for Safety Functions 12
Disposal 12
Safety 13
Safety Symbols 13
Qualified Personnel 13
Safety Precautions 13
Mechanical Installation 16
Unpacking 16
Items Supplied 16
Identifying the Drive with Ethernet-based Safety Functions 17
Storage 17
Installation Environment 17
Mounting 17
Cooling 17
Lifting 17
Mounting 17
Side-by-side Installation 17
Horizontal Mounting 18
Bus Decoupling Kit 18
Mounting the Bus Decoupling Kit 18
Electrical Installation 21
Safety Instructions 21
EMC-compliant Installation 21
Grounding 22
Wiring Schematic 23
AQ381425076031en-000101/130R1223 | 3Danfoss A/S © 2022.02
Contents
VLT® Midi Drive FC 280
Operating Guide

4.5
4.6
4.7
4.7.1
4.8
4.8.1
4.9
4.9.1
4.9.2
4.9.2.1
4.9.3
4.9.4
4.9.5
4.9.6
4.10
5
5.1
5.1.1
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.4.1
5.3.4.2
5.3.5
5.3.5.1
5.3.5.2
5.3.5.3
5.3.5.4
5.3.6
5.3.7
5.3.8
5.3.8.1
5.3.8.2
5.3.8.3
Control Wiring Access 25
Examples of Mains, Motor, and Grounding Connection 25
Connecting the Motor 27
Grounding the Cable Shield 27
Connecting AC Mains 28
Connecting the Drive to Mains 28
Control Wiring 29
Control Terminal Types 29
Wiring to Control Terminals 30
Wiring 30
Enabling Motor Operation (Terminal 27) 30
Mechanical Brake Control 31
USB Data Communication 32
Serial Communication 32
Installation Check List 33
Commissioning 35
Safety Instructions 35
Before Applying Power 35
Applying Power 35
Local Control Panel Operation 35
Introduction 35
Numerical Local Control Panel 36
The Right-key Function on NLCP 38
Quick Menu on NLCP 38
Operating Quick Menu 38
Quick Menu Structure 39
Main Menu on NLCP 39
Operating Main Menu 39
Continuous Parameters 40
Enumerated Parameters 41
Array Parameters 42
Graphical Local Control Panel 42
Parameter Settings 45
Changing Parameter Settings with GLCP 45
Introduction 45
Changing Parameter Settings 45
View Changes 45
AQ381425076031en-000101/130R12234 | Danfoss A/S © 2022.02
Contents
VLT® Midi Drive FC 280
Operating Guide

5.3.9
5.3.10
5.3.10.1
5.3.10.2
5.3.10.3
5.4
5.4.1
5.4.1.1
5.4.1.2
5.4.2
5.4.2.1
5.4.2.2
5.4.2.3
5.4.2.4
5.4.3
5.4.3.1
5.4.3.2
5.5
5.6
5.7
5.8
5.9
5.9.1
5.9.2
5.9.3
5.9.4
5.9.5
5.9.6
5.9.7
5.9.8
6
6.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
Backing-up/Downloading Parameters 45
Restoring Default Settings with LCP 46
Introduction 46
Recommended Initialization 46
Manual Initialization 46
Basic Programming 46
Asynchronous Motor Set-up 46
Setting Up Asynchronous Motor 46
Application-specific Adjustment When Running VVC+ 47
PM Motor Set-up in VVC+ 47
Initial Programming Steps 47
Programming Motor Data 47
Testing Motor Operation 48
Parking 48
Automatic Motor Adaptation (AMA) 48
Introduction 48
Running AMA via LCP 49
Checking Motor Rotation 49
Checking Encoder Rotation 49
Testing Local-control 49
System Start-up 50
Memory Module 50
Memory Module Overview 50
Synchronizing Drive Data to a New Memory Module (Create Drive Backup) 51
Copying Data to Another Drive 51
Copying Data to Multiple Drives 51
Transferring the Firmware Information 52
Backing Up Parameter Changes to Memory Module 52
Erasing Data 52
Transfer Performance and Indications 52
Safety Functions 54
Introduction 54
System Overview 55
Safety Function Architecture 55
Safe State 56
Internal and External Fault 56
Fault Reaction 56
AQ381425076031en-000101/130R1223 | 5Danfoss A/S © 2022.02
Contents
VLT® Midi Drive FC 280
Operating Guide

6.2.5
6.2.5.1
6.2.5.2
6.3
6.3.1
6.3.1.1
6.3.1.2
6.3.1.3
6.3.1.4
6.3.2
6.3.2.1
6.3.2.2
6.3.2.3
6.3.2.4
6.3.2.5
6.3.2.6
6.4
6.4.1
6.4.2
6.4.3
6.5
6.5.1
6.5.2
6.5.2.1
6.5.2.2
6.5.2.3
6.5.2.4
6.5.2.5
6.5.2.5.1
6.5.2.5.2
6.6
6.6.1
6.6.2
6.6.3
6.6.4
6.6.5
6.7
6.7.1
Recovery from Safe State 56
Recovery from Safe Function Triggered Normally 56
Recovery from Safety Events 57
Safety Functions 57
Safe Torque Off (STO) 57
STO Triggered by DI 58
STO Triggered by Fieldbus 58
Exit STO 59
Restart Behavior 59
Safe Stop 1 Time Controlled (SS1-t) 59
SS1-t Triggered by DI 61
SS1-t Triggered by Fieldbus 61
SS1-t Timer Start 62
SS1-t Timing Quit 62
Safe State of SS1-t 62
Timing Precision 62
Safety Digital Input 62
Valid Voltage 62
Debouncing 62
Discrepancy Tolerance 63
Safety Fieldbus 63
PROFIsafe 63
PROFIsafe System 64
The PROFIsafe Frame 64
Parameterization for PROFIsafe 65
PROFIsafe Watchdog Time 66
PROFIsafe Safety Function Response Time (SFRT) 67
PROFIdrive on PROFIsafe 67
PROFIsafe Control Word 67
PROFIsafe Status Word 68
Installation 69
Safe Input Terminals 69
Jumper for Safety Bypass 69
Connect with Dual-contactor Device 70
Connect with P-M Mode 71
Daisy Chain Connection 72
Configuration 73
Configuration with MCT 10 73
AQ381425076031en-000101/130R12236 | Danfoss A/S © 2022.02
Contents
VLT® Midi Drive FC 280
Operating Guide

6.7.1.1
6.7.1.2
6.7.1.3
6.7.1.3.1
6.7.1.4
6.7.1.4.1
6.7.1.4.2
6.7.1.5
6.7.1.6
6.7.2
6.7.2.1
6.7.3
6.8
6.9
6.9.1
6.9.2
6.9.3
6.9.3.1
6.9.4
6.10
6.10.1
6.10.2
6.10.3
6.11
6.11.1
6.11.2
6.12
6.13
7
7.1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.2.6
Safety Functions Configuration 73
Commissioning the Safety Option 74
Password Protection 81
Resetting the Password 81
Retrieving Safety Option Status 82
Status Bits for Safety Option Status 82
Status Bits for Safety Option Status 2 83
Copying Safe Parameter Set-up 84
Password Protection LCP Copy and Safe Parameter Mismatch 84
Configuring PROFIsafe with Siemens TIA Portal 88
Configuring the Hardware 88
Programming Safety Functions with Siemens TIA Portal 90
Reset Function 90
Commissioning and Validation 91
Safety Guidelines 91
Commissioning Requirements 91
Commissioning Test 92
Performing the Commissioning Test 92
Commissioning Test Report 92
Operation and Maintenance 94
Safe Operation 94
Firmware Update and Modification 94
Troubleshooting 94
Safety Technical Data 95
Condition and Assumption 95
Safety Technical Data 95
Safety-related Parameters 97
Declarations and Certifications 101
Application Examples 102
Introduction 102
Application Examples 102
AMA 102
Speed 103
Start/Stop 104
External Alarm Reset 105
Motor Thermistor 106
SLC 106
AQ381425076031en-000101/130R1223 | 7Danfoss A/S © 2022.02
Contents
VLT® Midi Drive FC 280
Operating Guide

8
8.1
8.2
8.3
8.4
8.4.1
8.4.2
8.5
9
9.1
9.2
9.3
9.3.1
9.3.2
9.4
9.5
9.6
9.6.1
9.6.2
9.6.3
9.6.4
9.6.5
9.6.6
9.6.7
9.6.8
9.6.9
9.6.10
9.6.11
9.6.12
9.7
9.8
9.8.1
9.8.2
9.9
10
10.1
10.2
Maintenance, Diagnostics, and Troubleshooting 108
Maintenance and Service 108
Warning and Alarm Types 108
Warning and Alarm Displays 108
List of Warning and Alarms 109
Warning and Alarm Code List 109
Alarm Words, Warning Words, and Extended Status Words 112
Troubleshooting 114
Specifications 117
Electrical Data 117
Mains Supply 120
Motor Output and Motor Data 120
Motor Output (U, V, W) 120
Torque Characteristics 120
Ambient Conditions 121
Cable Specifications 121
Control Input/Output and Control Data 122
Digital Inputs 122
Safety Inputs 122
Analog Inputs 122
Pulse Inputs 123
Digital Outputs 123
Control Card, 24 V DC Output 123
Control Card, +10 V DC Output 124
Control Card, RS485 Serial Communication 124
Control Card, USB Serial Communication 124
Relay Outputs 124
Control Card Performance 124
Control Characteristics 124
Connection Tightening Torques 125
Fuses and Circuit Breakers 125
Introduction 125
Recommendation of Fuses 125
Enclosure Sizes, Power Ratings, and Dimensions 127
Appendix 131
Symbols and Abbreviations 131
Conventions 132
AQ381425076031en-000101/130R12238 | Danfoss A/S © 2022.02
Contents
VLT® Midi Drive FC 280
Operating Guide

•
•
•
•
1 Introduction
1.1 Purpose of this Operating Guide
This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified
personnel.
Read and follow the instructions to use the drive safely and professionally.
Pay particular attention to the safety instructions and general warnings. Always keep this Operating Guide with the drive.
VLT®is a registered trademark for Danfoss A/S.
1.2 Additional Resources
Other resources are available to understand advanced drive functions, programming and maintenance.
The VLT® Midi Drive FC 280 Programming Guide provides information on how to program and includes complete parameter
descriptions.
The VLT® Midi Drive FC 280 Design Guide provides detailed information about the design and applications of the drive.
Supplementary publications and manuals are available from the Danfoss website.
1.3 Document and Software Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Document and Software Version
Edition
Remarks
Software version
AQ381425076031, version 0101
First edition.
2.0
1.4 Product Overview
1.4.1 Intended Use
The drive is an electronic motor controller intended for:
Regulation of motor speed in response to system feedback or to remote commands from external controllers. A power drive
system consists of the drive, the motor, and equipment driven by the motor.
System and motor status surveillance.
The drive can also be used for motor overload protection.
Depending on the configuration, the drive can be used in standalone applications or form part of a larger appliance or installation.
The drive is allowed for use in residential, industrial, and commercial environments in accordance with local laws and standards.
NOTICE
In a residential environment, this product can cause radio interference, in which case supplementary mitigation measures can be
required.
Foreseeable misuse
Do not use the drive in applications which are non-compliant with specified operating conditions and environments. Ensure com-
pliance with the conditions specified in chapter Specifications.
AQ381425076031en-000101 / 130R1223 | 9Danfoss A/S © 2022.02
Introduction
VLT® Midi Drive FC 280
Operating Guide

•
•
•
•
•
•
•
•
•
•
•
•
1.4.2 Block Diagram of the Drive
M
7
63
4
5
2
1
8
10
e30be200.12
M
7
63
45
2
1
8
9
T2/T4
S2
Illustration 1: Block Diagram of the Drive
Table 2: Functions of Each Component
Area
Component
Functions
1
Mains input
AC mains supply to the drive.
2
Rectifier
The rectifier bridge converts the AC input to DC current to supply inverter power.
3
DC bus
Intermediate DC-bus circuit handles the DC current.
4
DC reactor
Filters the intermediate DC circuit current.
Provides mains transient protection.
Reduces the root mean square (RMS) current.
Raises the power factor reflected back to the line.
Reduces harmonics on the AC input.
5
Capacitor
bank
Stores the DC power.
Provides ride-through protection for short power losses.
6
Inverter
Converts the DC into a controlled PWM AC waveform for a controlled variable output to the motor.
7
Output to
motor
Regulated 3-phase output power to the motor.
AQ381425076031en-000101 / 130R122310 | Danfoss A/S © 2022.02
Introduction
VLT® Midi Drive FC 280
Operating Guide