Danfoss VLT Midi Drive FC 280 User manual

MAKING MODERN LIVING POSSIBLE
Instruction Manual
VLT®Midi Drive FC 280
www.DanfossDrives.com

Contents
1 Introduction 3
1.1 Purpose of the Manual 3
1.2 Additional Resources 3
1.3 Document and Software Version 3
1.4 Product Overview 3
1.5 Approvals and Certications 4
1.6 Disposal 4
2 Safety 5
2.1 Safety Symbols 5
2.2 Qualied Personnel 5
2.3 Safety Precautions 5
3 Mechanical Installation 7
3.1 Unpacking 7
3.2 Installation Environment 7
3.3 Mounting 7
4 Electrical Installation 10
4.1 Safety Instructions 10
4.2 EMC-compliant Installation 10
4.3 Grounding 10
4.4 Wiring Schematic 12
4.5 Access 14
4.6 Motor Connection 14
4.7 AC Line Input Connection 15
4.8 Control Wiring 15
4.9 Installation Checklist 19
5 Commissioning 20
5.1 Safety Instructions 20
5.2 Applying Power 20
5.3 Local Control Panel Operation 20
5.4 Basic Programming 28
5.5 Checking Motor Rotation 30
5.6 Checking Encoder Rotation 30
5.7 Local Control Test 30
5.8 System Start-up 31
5.9 STO Commissioning 31
Contents Instruction Manual
MG07A122 Danfoss A/S © 11/2015 All rights reserved.

6 Safe Torque O (STO) 32
6.1 Safety Precautions for STO 33
6.2 Safe Torque O Installation 33
6.3 STO Commissioning 34
6.4 Maintenance and Service for STO 35
6.5 STO Technical Data 37
7 Application Examples 38
8 Maintenance, Diagnostics and Troubleshooting 42
8.1 Maintenance and Service 42
8.2 Warning and Alarm Types 42
8.3 Warning and Alarm Display 42
8.4 List of Warnings and Alarms 44
8.5 Troubleshooting 46
9 Specications 48
9.1 Electrical Data 48
9.2 Line Power Supply (3-phase) 50
9.3 Motor Output and Motor Data 50
9.4 Ambient Conditions 50
9.5 Cable Specications 51
9.6 Control Input/Output and Control Data 51
9.7 Connection Tightening Torques 54
9.8 Fuses and Circuit Breakers 54
9.9 Enclosure Sizes, Power Ratings and Dimensions 55
10 Appendix 56
10.1 Symbols, Abbreviations and Conventions 56
10.2 Parameter Menu Structure 56
Index 62
Contents VLT®Midi Drive FC 280
Danfoss A/S © 11/2015 All rights reserved. MG07A122

1 Introduction
1.1 Purpose of the Manual
This instruction manual provides information for safe instal-
lation and commissioning of the VLT®Midi Drive FC 280
adjustable frequency drive.
This instruction manual is intended for use by qualied
personnel.
To use the adjustable frequency drive safely and profes-
sionally, read and follow the instruction manual. Pay
particular attention to the safety instructions and general
warnings. Always keep this instruction manual with the
adjustable frequency drive.
VLT®is a registered trademark.
1.2 Additional Resources
Resources available to understand advanced adjustable
frequency drive functions and programming:
•VLT® Midi Drive FC 280 Design Guide.
•VLT® Midi Drive FC 280 Programming Guide.
Supplementary publications and manuals are available
from Danfoss. See vlt-drives.danfoss.com/Support/Technical-
Documentation/ for listings.
1.3 Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
Edition Remarks Software version
MG07A1 The rst edition of this manual 1.0
Table 1.1 Document and Software Version
1.4 Product Overview
1.4.1 Intended Use
The adjustable frequency drive is an electronic motor
controller intended for:
•Regulation of motor speed in response to system
feedback or to remote commands from external
controllers. A power drive system consists of the
adjustable frequency drive, the motor and
equipment driven by the motor.
•System and motor status surveillance.
The adjustable frequency drive can also be used for motor
protection.
Depending on conguration, the adjustable frequency
drive can be used in standalone applications or form part
of a larger appliance or installation.
The adjustable frequency drive is allowed for use in
residential, industrial and commercial environments in
accordance with local laws and standards.
NOTICE!
In a residential environment, this product can cause
radio interference, in which case supplementary
mitigation measures can be required.
Foreseeable misuse
Do not use the adjustable frequency drive in applications
which are non-compliant with specied operating
conditions and environments. Ensure compliance with the
conditions specied in chapter 9 Specications.
1.4.2 Block Diagram of the Adjustable
Frequency Drive
Figure 1.1 is a block diagram of the internal components of
the adjustable frequency drive. See Table 1.2 for their
functions.
M
7
63
4
5
21
8
130BE200.11
Figure 1.1 Adjustable Frequency Drive Block Diagram
Introduction Instruction Manual
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11

Area Component Functions
1 Line power input •AC line power supply to the
adjustable frequency drive.
2Rectier
•The rectier bridge converts
the AC input to DC current to
supply inverter power.
3 DC bus •Intermediate DC bus circuit
handles the DC current.
4 DC reactor
•Filters the intermediate DC
circuit current.
•Provides line transient
protection.
•Reduces the root mean square
(RMS) current.
•Raises the power factor
reected back to the line.
•Reduces harmonics on the AC
input.
5 Capacitor bank
•Stores the DC power.
•Provides ride-through
protection for short power
losses.
6 Inverter
•Converts the DC into a
controlled PWM AC waveform
for a controlled variable
output to the motor.
7 Output to motor •Regulated 3-phase output
power to the motor.
8 Control circuitry
•Input power, internal
processing, output and motor
current are monitored to
provide ecient operation
and control.
•User interface and external
commands are monitored and
performed.
•Status output and control can
be provided.
Table 1.2 Legend to Figure 1.1
1.4.3 Enclosure Sizes and Power Ratings
For enclosure sizes and power ratings of the adjustable
frequency drives, refer to chapter 9.9 Enclosure Sizes, Power
Ratings and Dimensions.
1.4.4 Safe Torque O (STO)
The VLT®Midi Drive FC 280 adjustable frequency drive
supports Safe Torque O (STO). See chapter 9.9 Enclosure
Sizes, Power Ratings and Dimensions for details about the
installation, commissioning, maintenance and technical
data of STO.
1.5 Approvals and Certications
For compliance with the European Agreement concerning
International Carriage of Dangerous Goods by Inland
Waterways (ADN), refer to ADN-compliant Installation in the
VLT®Midi Drive FC 280 Design Guide.
Applied standards and compliance for STO
Use of STO on terminals 37 and 38 requires that the user
satises all provisions for safety including relevant laws,
regulations and guidelines. The integrated STO function
complies with the following standards:
•IEC/EN 61508: 2010 SIL 2
•IEC/EN 61800-5-2: 2007 SIL2
•IEC/EN 62061: 2012 SILCL of SIL2
•EN ISO 13849-1: 2008 Category 3 PL d
1.6 Disposal
Do not dispose of equipment containing
electrical components together with
domestic waste.
Collect it separately in accordance with
local and currently valid legislation.
Introduction VLT®Midi Drive FC 280
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11

2 Safety
2.1 Safety Symbols
The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation that could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE!
Indicates important information, including situations that
can result in damage to equipment or property.
2.2 Qualied Personnel
Correct and reliable transport, storage, installation,
operation and maintenance are required for the trouble-
free and safe operation of the frequency converter. Only
qualied personnel are allowed to install or operate this
equipment.
Qualied personnel are dened as trained sta who are
authorized to install, commission and maintain equipment,
systems and circuits in accordance with pertinent laws and
regulations. Also, personnel must be familiar with the
instructions and safety measures described in this guide.
2.3 Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply or load sharing.
Failure to perform installation, start-up and maintenance
by qualied personnel can result in death or serious
injury.
•Only qualied personnel must perform instal-
lation, start-up and maintenance.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply or load sharing, the motor may start at any
time. Unintended start during programming, service or
repair work can result in death, serious injury or
property damage. The motor can start with an external
switch, a serial communication bus command, an input
reference signal from the LCP, via remote operation using
MCT 10 Set-up Software or after a cleared fault
condition.
To prevent unintended motor start:
•Disconnect the adjustable frequency drive from
line power.
•Press [O/Reset] on the LCP before
programming parameters.
•Completely wire and assemble the frequency
converter, motor and any driven equipment
before connecting the frequency converter to
AC mains, DC supply or load sharing.
WARNING
DISCHARGE TIME
The adjustable frequency drive contains DC link
capacitors that can remain charged even when the
adjustable frequency drive is not powered. High voltage
can be present even when the warning LED indicator
lights are o. Failure to wait the specied time after
power has been removed before performing service or
repair work can result in death or serious injury.
•Stop the motor.
•Disconnect AC line power and remote DC link
supplies, including battery backups, UPS and
DC link connections to other adjustable
frequency drives.
•Disconnect or lock PM motor.
•Wait for the capacitors to discharge fully. The
minimum waiting time is specied in Table 2.1.
•Before performing any service or repair work,
use an appropriate voltage measuring device to
make sure that the capacitors are fully
discharged.
Safety Instruction Manual
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Voltage [V] Power range
[kW (hp)]
Minimum waiting time
(minutes)
200–240 0.37–3.7 (0.5–5) 4
380–480 0.37–7.5 (0.5–10) 4
11–22 (15–30) 15
Table 2.1 Discharge Time
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
adjustable frequency drive properly can result in death
or serious injury.
•Ensure the correct grounding of the equipment
by a certied electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
•Ensure that only trained and qualied personnel
perform installation, start-up and maintenance.
•Ensure that electrical work conforms to national
and local electrical codes.
•Follow the procedures in this manual.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the adjustable frequency drive can
result in serious injury when the adjustable frequency
drive is not properly closed.
•Ensure that all safety covers are in place and
securely fastened before applying power.
Safety VLT®Midi Drive FC 280
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3 Mechanical Installation
3.1 Unpacking
3.1.1 Items Supplied
Items supplied may vary according to product congu-
ration.
•Make sure the items supplied and the information
on the nameplate correspond to the order conr-
mation.
•Check the packaging and the adjustable
frequency drive visually for damage caused by
inappropriate handling during shipment. File any
claim for damage with the carrier. Retain
damaged parts for clarication.
130BE616.11
V LT
MADE BY DANFOSS IN CHINA
T/C: FC-280PK55T4E20H1BXCXXXSXXXXA6
0.55kW 0.75HP
IN: 3x380-480V 50/60Hz, 1.6/1.3A
Functional
Safety
Type
Approved
OUT: 3x0-Vin 0-500Hz, 1.7/1.6A (Tamb. 45˚C)
Enclosure: CHASSIS/IP20
P/N: 134U2993 S/N: 000000G000
Midi Drive
www.danfoss.com
CAUTION:
WARNING:
SEE MANUAL
76X1 E134261 Ind.contr.Eq. See manual for prefuse
STORED CHARGE DO NOT TOUCH UNTILL 4 MIN. AFTER
DISCONNECTION
RISK OF ELECTRIC SHOCK-DUAL SUPPLY DISCONNECT MAINS
AND LOADSHARING BEFORE SERVICE
1
7
10
9
8
2
3
4
6
11
5www.tuv.com
ID 1234567890
RUS LISTED
1 Type code
2 Order number
3 Power rating
4Input voltage, frequency and current (at low/high
voltages)
5Output voltage, frequency and current (at low/high
voltages)
6 Enclosure type and IP rating
7 Disposal
8 CE mark
9 Serial number
10 Functional safety
11 Rated ambient temperature
12 Discharge time (Warning)
Figure 3.1 Product Nameplate (Example)
NOTICE!
Do not remove the nameplate from the adjustable
frequency drive (loss of warranty).
3.1.2 Storage
Ensure that requirements for storage are fullled. Refer to
chapter 9.4 Ambient Conditions for further details.
3.2 Installation Environment
NOTICE!
In environments with airborne liquids, particles or
corrosive gases, ensure that the IP/Type rating of the
equipment matches the installation environment. Failure
to meet requirements for ambient conditions can reduce
lifetime of the adjustable frequency drive. Ensure that
requirements for air humidity, temperature and altitude
are met.
Vibration and shock
The adjustable frequency drive complies with requirements
for units mounted on the walls and oors of production
premises, as well as in panels bolted to walls or oors.
For detailed ambient conditions specications, refer to
chapter 9.4 Ambient Conditions.
3.3 Mounting
NOTICE!
Improper mounting can result in overheating and
reduced performance.
Cooling
•Ensure 100 mm (4 in) of top and bottom
clearance for air cooling.
Lifting
•To determine a safe lifting method, check the
weight of the unit, see chapter 9.9 Enclosure Sizes,
Power Ratings and Dimensions.
•Ensure that the lifting device is suitable for the
task.
•If necessary, plan for a hoist, crane or forklift with
the appropriate rating to move the unit.
•For lifting, use hoist rings on the unit, when
provided.
Mechanical Installation Instruction Manual
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33

Mounting
To adapt to the mounting holes of FC 280, contact the
local Danfoss supplier to order a separate backplate.
To mount the adjustable frequency drive:
1. Ensure that the strength of the mounting location
supports the unit weight. The adjustable
frequency drive allows side-by-side installation.
2. Locate the unit as close to the motor as possible.
Keep the motor cables as short as possible.
3. Mount the unit vertically to a solid at surface or
to the optional backplate to provide cooling
airow.
4. When provided, use the slotted mounting holes
on the unit for wall mounting.
C
a
b
130BA648.12
f
e
B
A
a
d
e
b
c
Figure 3.2 Top and Bottom Mounting Holes (See
chapter 9.9 Enclosure Sizes, Power Ratings and Dimensions)
3.3.1 Side-by-side Installation
Side-by-side installation
All FC 280 units can be installed side-by-side in vertical or
horizontal position. The units do not require extra
ventilation on the side.
130BE615.10
Figure 3.3 Side-by-side Installation
CAUTION
RISK OF OVERHEATING
If IP21 solution is used, mounting the units side-by-side
could lead to overheating and unit damages.
•Avoid mounting the units side-by-side if IP21
solution is used.
3.3.2 Bus Decoupling Kit
The bus decoupling kit ensures mechanical xation and
electrical shielding of cables for the following control
cassette variants:
•Control cassette with PROFIBUS.
•Control cassette with PROFINET.
•Control cassette with CANopen.
•Control cassette with Ethernet.
Each bus decoupling kit contains one horizontal
decoupling plate and one vertical decoupling plate.
Mounting the vertical decoupling plate is optional. The
vertical decoupling plate provides better mechanical
support for PROFINET and Ethernet connectors and cables.
3.3.3 Mounting
To mount the bus decoupling kit:
1. Place the horizontal decoupling plate on the
control cassette that is mounted on the
adjustable frequency drive, and fasten the plate
Mechanical Installation VLT®Midi Drive FC 280
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33

using two screws, as shown in Figure 3.4.
Tightening torque 0.7–1.0 Nm.
2. Optional: Mount the vertical decoupling plate as
follows:
2a Remove the two mechanical springs and
two metal clamps from the horizontal
plate.
2b Mount the mechanical springs and
metal clamps on the vertical plate.
2c Fasten the plate with two screws, as
shown in Figure 3.5. Tightening torque
0.7–1.0 Nm.
NOTICE!
If the IP21 top cover is used, do not mount the vertical
decoupling plate because its height aects the proper
installation of the IP21 top cover.
1
2
3
130BE480.10
1 Mechanical springs
2 Metal clamps
3 Screws
Figure 3.4 Fasten the Horizontal Decoupling Plate with Screws
130BE481.10
1
2
1 Vertical decoupling plate
2 Screws
Figure 3.5 Fasten the Vertical Decoupling Plate with Screws
Both Figure 3.4 and Figure 3.5 show PROFINET sockets. The
actual sockets are based on the type of the control
cassette mounted on the adjustable frequency drive.
3. Push the PROFIBUS/PROFINET/CANopen/Ethernet
cable connectors into the sockets in the control
cassette.
4. 4a Place the PROFIBUS/CANopen cables
between the spring-loaded metal
clamps to establish mechanical xation
and electrical contact between the
shielded sections of the cables and the
clamps.
4b Place the PROFINET/Ethernet cables
between the spring-loaded metal
clamps to establish mechanical xation
between the cables and the clamps.
Mechanical Installation Instruction Manual
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33

4 Electrical Installation
4.1 Safety Instructions
See chapter 2 Safety for general safety instructions.
WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables of dierent
adjustable frequency drives that run together can charge
equipment capacitors, even when the equipment is
turned o and locked out. Failure to run output motor
cables separately or use shielded cables or metal
conduits could result in death or serious injury.
•Run output motor cables separately.
•Use shielded cables or metal conduits.
•Lock out all the adjustable frequency drives
simultaneously.
WARNING
SHOCK HAZARD
The adjustable frequency drive can cause a DC current in
the PE conductor and hence result in death or serious
injury.
•When a residual current-operated protective
device (RCD) is used for protection against
electrical shock, only an RCD of Type B is
permitted on the supply side.
Failure to follow the recommendation means that the
RCD cannot provide the intended protection.
NOTICE!
The adjustable frequency drive is supplied with Class 20
motor overload protection.
Overcurrent protection
•Extra protective equipment, such as short circuit
protection or motor thermal protection between
adjustable frequency drive and motor, is required
for applications with multiple motors.
•Input fusing is required to provide short circuit
and overcurrent protection. If fuses are not
factory-supplied, the installer must provide them.
See maximum fuse ratings in chapter 9.8 Fuses
and Circuit Breakers.
Wire type and ratings
•All wiring must comply with local and national
regulations regarding cross-section and ambient
temperature requirements.
•Power connection wire recommendation:
minimum 75 °C (167 °F)-rated copper wire.
See chapter 9.5 Cable Specications for recommended wire
sizes and types.
4.2 EMC-compliant Installation
To obtain an EMC-compliant installation, follow the
instructions provided in chapter 4.3 Grounding,
chapter 4.4 Wiring Schematic, chapter 4.6 Motor Connection,
and chapter 4.8 Control Wiring.
4.3 Grounding
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
adjustable frequency drive properly could result in death
or serious injury.
•Ensure the correct grounding of the equipment
by a certied electrical installer.
For electrical safety
•Ground the adjustable frequency drive in
accordance with applicable standards and
directives.
•Use a dedicated ground wire for input power,
motor power and control wiring.
•Do not ground one adjustable frequency drive to
another in a daisy chain fashion (see Figure 4.1).
•Keep the ground wire connections as short as
possible.
•Follow the motor manufacturer wiring
requirements.
•Minimum cable cross-section: 10 mm2(7 AWG)
(or 2 rated ground wires terminated separately).
Electrical Installation VLT®Midi Drive FC 280
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130BC500.10
FC 1
FC 1
FC 2
FC 2
FC 3
FC 3
PE
PE
Figure 4.1 Grounding Principle
For EMC-compliant installation
•Establish electrical contact between the cable
shield and the adjustable frequency drive
enclosure by using metal cable connectors or by
using the clamps provided on the equipment (see
chapter 4.6 Motor Connection).
•Use high-strand wire to reduce electrical
interference.
•Do not use pigtails.
NOTICE!
POTENTIAL EQUALIZATION
Risk of electrical interference, when the ground potential
between the adjustable frequency drive and the control
system is dierent. Install equalizing cables between the
system components. Recommended cable cross-section:
16 mm2(5 AWG).
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4.4 Wiring Schematic
This section describes how to wire the adjustable frequency drive.
130BE202.12
3-phase
power
input
Switch mode
power supply
Motor
Analog output
interface
(PNP) = Source
(NPN) = Sink
ON = Terminated
OFF = Open
Brake
resistor
91 (L1)
92 (L2)
93 (L3)
PE
50 (+10 V OUT)
53 (A IN) **
54 (A IN)
55 (COM A IN)
0/4−20 mA
12 (+24 V OUT)
13 (+24 V OUT)
18 (D IN)
10 V DC
15 mA 100 mA
+ - + -
(U) 96
(V) 97
(W) 98
(PE) 99
(A OUT) 42
(P RS485) 68
(N RS485) 69
(COM RS485) 61
0 V
5 V
S801
0/4−20 mA
RS485
RS485
03
+10 V DC
0−10 V DC
24 V DC
02
01
24 V (NPN)
0 V (PNP)
0 V (PNP)
24 V (NPN)
19 (D IN)
24 V (NPN)
0 V (PNP)
27 (D IN/OUT)
24 V
0 V
0 V (PNP)
24 V (NPN)
29 (D IN)
24 V (NPN)
0 V (PNP)
0 V (PNP)
24 V (NPN)
33 (D IN)
32 (D IN)
38 (D IN)****
37 (D IN)****
95
P 5-00
21
ON
(+DC/R+) 89
(-BR) 81
0−10 V DC
(-DC) 88
RFI
0 V
250 V AC, 3 A
Relay 1
*
***
Figure 4.2 Basic Wiring Schematic Drawing
A=Analog, D=Digital
* Built-in brake chopper is only available on 3-phase units.
** Terminal 53 can also be used as digital input.
*** Switch S801 (bus terminal) can be used to enable termination on the RS485 port (terminals 68 and 69).
**** Refer to chapter 6 Safe Torque O (STO) for the correct STO wiring.
Electrical Installation VLT®Midi Drive FC 280
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130BD391.11
1
2
3
4
5
6
78
910
Reset Auto
On
Hand
On
OK
Back
Menu
Status Quick
Menu
Main
Menu
PE
U
V
W
L1
L2
L3
PE
1 PLC 6 Minimum 200 mm (7.9 in) between control cables, motor and line
power.
2 Adjustable frequency drive 7 Motor, 3-phase and PE
3 Output contactor (generally not recommended) 8 Line power, single-phase, 3-phase and reinforced PE
4 Grounding rail (PE) 9 Control wiring
5 Cable shielding (stripped) 10 Equalizing minimum 16 mm2(6 AWG)
Figure 4.3 Typical Electrical Connection
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4.5 Access
•Remove the cover plate with a screwdriver. See
Figure 4.4.
130BC504.11
Figure 4.4 Control Wiring Access
4.6 Motor Connection
WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables that run
together can charge equipment capacitors, even when
the equipment are turned o and locked out. Failure to
run output motor cables separately or use shielded
cables or metal conduits could result in death or serious
injury.
•Run output motor cables separately.
•Use shielded cables or metal conduits
•Comply with local and national electrical codes
for cable sizes. For maximum cable sizes, see
chapter 9.1 Electrical Data.
•Follow the motor manufacturer wiring
requirements.
•Motor wiring knockouts or access panels are
provided at the base of IP21 (NEMA1/12) units.
•Do not wire a starting or pole-changing device
(for example, Dahlander motor or slip ring
induction motor) between the adjustable
frequency drive and the motor.
Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped cable under the cable clamp
to establish mechanical xation and electrical
contact between the cable shield and ground.
3. Connect the ground cable to the nearest
grounding terminal in accordance with the
grounding instructions provided in
chapter 4.3 Grounding. See Figure 4.5.
4. Connect the 3-phase motor wiring to terminals
96 (U), 97 (V) and 98 (W) as shown in Figure 4.5.
5. Tighten the terminals in accordance with the
information provided in chapter 9.7 Connection
Tightening Torques.
130BD531.10
U
VW
96
97
98
Figure 4.5 Motor Connection
The line power, motor and grounding connection for
single-phase and 3-phase adjustable frequency drives are
shown in Figure 4.6 and Figure 4.7 respectively. Actual
congurations vary with unit types and optional
equipment.
Electrical Installation VLT®Midi Drive FC 280
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130BE232.11
Figure 4.6 Line power, Motor and Grounding Connection for
Single-phase Units
130BE231.11
Figure 4.7 Line power, Motor and Grounding Connection for 3-
phase Units
4.7 AC Line Input Connection
•Size the wiring based on the input current of the
adjustable frequency drive. For maximum wire
sizes, see chapter 9.1 Electrical Data.
•Comply with local and national electrical codes
for cable sizes.
Procedure
1. Connect the AC input power cables to terminals
N and L for single-phase units (see Figure 4.6) or
to terminals L1, L2 and L3 for 3-phase units (see
Figure 4.7).
2. Depending on the conguration of the
equipment, connect the input power to the line
power input terminals or the input disconnect.
3. Ground the cable in accordance with the
grounding instructions in chapter 4.3 Grounding.
4. When supplied from an isolated line power
source (IT line power or oating delta) or TT/TN-S
line power with a grounded leg (grounded delta),
ensure that the RFI lter screw is removed to
avoid damage to the intermediate circuit and
reduce ground capacity currents in accordance
with IEC 61800-3.
4.8 Control Wiring
4.8.1 Control Terminal Types
Figure 4.8 shows the removable adjustable frequency drive
connectors. Terminal functions and default settings are
summarized in Table 4.1 and Table 4.2.
130BE212.10
1 2
3
Figure 4.8 Control Terminal Locations
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44

130BE214.10
37 38 12 13 18 19 27 29 32 33 61
42 53 54 50 55
68 69
1
3
2
Figure 4.9 Terminal Numbers
See chapter 9.6 Control Input/Output and Control Data for
terminal ratings details.
Terminal Parameter Default
setting Description
Digital I/O, Pulse I/O, Encoder
12, 13 – +24 V DC
24 V DC supply
voltage.
Maximum
output current is
100 mA for all
24 V loads.
18
Parameter 5-10 Ter
minal 18 Digital
Input
[8] Start
Digital inputs.
19
Parameter 5-11 Ter
minal 19 Digital
Input
[10]
Reversing
27
Parameter 5-12 Ter
minal 27 Digital
Input
parameter 5-30 Ter
minal 27 Digital
Output
DI [2] Coast
inverse
DO [0] No
operation
Selectable for
either digital
input, digital
output or pulse
output. The
default setting is
digital input.
29
Parameter 5-13 Ter
minal 29 Digital
Input
[14] Jog Digital input.
32
Parameter 5-14 Ter
minal 32 Digital
Input
[0] No
operation
Digital input, 24
V encoder.
Terminal 33 can
be used for
pulse input.
33
Parameter 5-15 Ter
minal 33 Digital
Input
[16] Preset ref
bit 0
37, 38 - STO Functional safety
inputs.
Analog inputs/outputs
Terminal Parameter Default
setting Description
42
Parameter 6-91 Ter
minal 42 Analog
Output
[0] No
operation
Programmable
analog output.
The analog
signal is 0–20
mA or 4–20 mA
at a maximum
of 500 Ω. Can
also be
congured as
digital outputs.
50 – +10 V DC
10 V DC analog
supply voltage.
15 mA
maximum
commonly used
for potenti-
ometer or
thermistor.
53 6-1* parameter
group –
Analog input.
Only voltage
mode is
supported. It can
also be used as
digital input.
54 6-2* parameter
group –
Analog input.
Selectable
between voltage
or current mode.
55 –
–
Common for
analog input.
Table 4.1 Terminal Descriptions - Digital Inputs/Outpus,
Analog Input/Outputs
Terminal Parameter Default
setting Description
Serial communication
61 – –
Integrated RC
lter for cable
shield. ONLY for
connecting the
shield when
experiencing
EMC problems.
68 (+) 8-3* parameter
group –
RS485 interface.
A control card
switch is
provided for
termination
resistance.
69 (-) 8-3* parameter
group –
Relays
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Terminal Parameter Default
setting Description
01, 02, 03 5-40 [9] Alarm
Form C relay
output. These
relays are in
various locations
depending upon
the adjustable
frequency drive
conguration
and size. Usable
for AC or DC
voltage and
resistive or
inductive loads.
Table 4.2 Terminal Descriptions - Serial Communication
4.8.2 Wiring to Control Terminals
Control terminal connectors can be unplugged from the
adjustable frequency drive for ease of installation, as
shown in Figure 4.8.
For details about STO wiring, refer to chapter 6 Safe Torque
O (STO).
NOTICE!
Keep control cables as short as possible and separate
them from high power cables to minimize interference.
1. Loosen the screws for the terminals.
2. Insert sleeved control cables into the slots.
3. Fasten the screws for the terminals.
4. Ensure that the contact is rmly established and
not loose. Loose control wiring can be the source
of equipment faults or less than optimal
operation.
See chapter 9.5 Cable Specications for control terminal
cable sizes and chapter 7 Application Examples for typical
control cable connections.
4.8.3 Enabling Motor Operation
(Terminal 27)
A jumper wire is required between terminal 12 (or 13) and
terminal 27 for the adjustable frequency drive to operate
when using factory default programming values.
•Digital input terminal 27 is designed to receive 24
V DC external interlock command.
•When no interlock device is used, wire a jumper
between control terminal 12 (recommended) or
13 to terminal 27. The jumper provides an
internal 24 V signal on terminal 27.
•Only for GLCP: When the status line at the
bottom of the LCP reads AUTO REMOTE COAST, it
indicates that the unit is ready to operate but is
missing an input signal on terminal 27.
NOTICE!
UNABLE TO START
The adjustable frequency drive cannot operate without a
signal on terminal 27, unless terminal 27 is reprog-
rammed.
4.8.4 Mechanical Brake Control
In hoisting/lowering applications, it is necessary to
control an electro-mechanical brake.
•Control the brake using any relay output or
digital output (terminal 27).
•Keep the output closed (voltage-free) as long as
the adjustable frequency drive is unable to keep
the motor at standstill, for example, due to the
load being too heavy.
•Select [32] Mechanical brake control in parameter
group 5-4* Relays for applications with an electro-
mechanical brake.
•The brake is released when the motor current
exceeds the preset value in
parameter 2-20 Release Brake Current.
•The brake is engaged when the output frequency
is less than the frequency set in
parameter 2-22 Activate Brake Speed [Hz], and only
if the adjustable frequency drive carries out a
stop command.
If the adjustable frequency drive is in alarm mode or in an
overvoltage situation, the mechanical brake immediately
closes.
The adjustable frequency drive is not a safety device. It is
the responsibility of the system designer to integrate safety
devices according to relevant national crane/lift
regulations.
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130BE201.11
L1(N) L2(L) L3
U V W
02 01
A1
A2
Frequency converter Output
relay
Command circuit
220 V AC
Mechanical
brake
ShaftMotor
Freewheeling
diode
Brake power circuit
380 V AC
Output
contactor
input
Figure 4.10 Connecting the Mechanical Brake to the
Adjustable Frequency Drive
4.8.5 RS-485 Serial Communication
Connect RS-485 serial communication wiring to terminals
(+)68 and (-)69.
•Shielded serial communication cable is
recommended.
•See chapter 4.3 Grounding for proper grounding.
61
68
69
+
130BB489.10
RS-485
Figure 4.11 Serial Communication Wiring Diagram
For basic serial communication set-up, select the following:
1. Protocol type in parameter 8-30 Protocol.
2. Adjustable frequency drive address in
parameter 8-31 Address.
3. Baud rate in parameter 8-32 Baud Rate.
•Two communication protocols are internal to the
adjustable frequency drive. Follow the motor
manufacturer wiring requirements.
-Danfoss FC
-Modbus RTU
•Functions can be programmed remotely using
the protocol software and RS-485 connection or
in parameter group 8-** Communications and
Options.
•Selecting a specic communication protocol
changes various default parameter settings to
match the specications of the protocol, and
makes extra protocol-specic parameters
available.
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