Danfoss VACON 100 flow User guide

Application Guide
VACON® 100 FLOW
drives.danfoss.com

1
1.1
1.2
1.3
1.4
1.5
1.6
1.6.1
2
2.1
2.1.1
2.1.2
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.5.1
2.3.5.2
2.3.5.3
2.3.5.4
2.3.5.5
2.3.6
2.3.7
2.3.8
2.3.9
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.4.1
2.4.4.2
2.4.4.3
Contents
Introduction 11
Purpose of this Application Guide 11
Manual and Software Version 11
Additional Resources 11
Parameter Table Reading Guide 11
Functions of the AC Drive 12
Start-up Quick Guide 13
Start-Up Wizard 13
User Interfaces 14
Description of the Control Panel 14
Control Panel and the Keypad 14
Displays of the Control Panel 14
Menu Structure 15
Graphical Display 18
Editing the Text Values 18
Editing the Numerical Values 18
Selecting More than 1 Value 19
Resetting a Fault 19
[FUNCT] Button 19
Different Control Places 19
Changing the Control Place 20
Going into the Control Page 20
Changing the Rotation Direction 21
Using the Quick Edit Function 22
Copying the Parameters of an AC Drive 22
Comparing the Parameters 23
Reading Help Texts 24
Using the Favourites Menu 24
Text Display 24
Editing the Text Values 24
Editing the Numerical Values 25
Resetting a Fault 19
[FUNCT] Button 25
Different Control Places 19
Changing the Control Place 25
Going into the Control Page 26
AB298035655957en-000201/DPD01083 | 3Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

2.4.4.4
2.4.4.5
2.5
3
3.1
3.2
3.3
3.4
3.5
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.2
4.2.1
4.2.2
5
5.1
5.2
5.2.1
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.4
5.4.1
5.4.2
5.5
5.6
5.7
5.8
5.9
Changing the Rotation Direction 27
Using the Quick Edit Function 22
VACON® Live PC Tool 27
Applications 29
Using the Applications 29
Standard and HVAC Applications 29
PID Control Application 33
Multi-pump (Single Drive) Application 37
Multi-pump (Multidrive) Application 44
Wizards 68
Application Wizards 68
Standard Application Wizard 68
HVAC Application Wizard 68
PID Control Application Wizard 69
Multi-pump (Single Drive) Application Wizard 70
Multi-pump (Multidrive) Application Wizard 72
Function Wizards 73
Wizards in Menu 1.1 73
Fire Mode Wizard 73
Monitor Menu 75
Uses of the Monitor Menu 75
Multimonitor Monitoring 75
Changing the Items to Monitor 75
Trend Curve Monitoring 75
Uses of the Trend Curve 75
Changing the Values in Trend Curve Monitoring 75
Stopping the Progression of the Curve 76
Trend Curve Parameters 77
Basic Monitoring 77
Uses of the Basic Monitoring 77
Basic Monitoring Parameters 78
I/O Monitoring 78
Temperature Inputs 79
Extras and Advanced 79
Timer Functions Monitoring 81
PID Controller Monitoring 81
AB298035655957en-000201/DPD010834 | Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

5.10
5.11
5.12
5.13
5.14
5.15
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
7
7.1
7.1.1
7.1.2
7.1.2.1
7.1.2.2
7.1.2.3
7.1.3
External PID Controller Monitoring 82
Multi-pump Monitoring 82
Monitoring of Maintenance Counters 83
Fieldbus Process Data Monitoring 83
Drive Customizer Monitoring 85
Condition-based Monitoring 85
Parameters Menu 88
Group 3.1: Motor Settings 88
Group 3.2: Start/Stop Setup 90
Group 3.3: References 91
Group 3.4: Ramps and Brakes Setup 94
Group 3.5: I/O Configuration 95
Group 3.6: Fieldbus Data 102
Group 3.7: Prohibit Frequencies 104
Group 3.8 Supervisions 104
Group 3.9: Protections 105
Group 3.10: Automatic Reset 108
Group 3.11: Application Settings 109
Group 3.12: Timer Functions 110
Group 3.13: PID Controller 112
Group 3.14: External PID Controller 120
Group 3.15: Multi-pump 123
Group 3.16: Maintenance Counters 125
Group 3.17: Fire Mode 126
Group 3.18: Motor Preheat Parameters 127
Group 3.19: Drive Customizer 127
Group 3.21: Pump Control 127
Group 3.23: Advanced Harmonic Filter 130
Group 3.24: Condition-based Monitoring 130
Diagnostics Menu 135
Faults 135
Uses of the Active Faults Submenu 135
Reset Faults 135
Resetting Faults with the [BACK/RESET] Button 135
Resetting Faults with a Parameter on the Graphical Display 135
Resetting Faults with a Parameter on the Text Display 135
Uses of the Fault History 136
AB298035655957en-000201/DPD01083 | 5Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

7.1.3.1
7.1.3.2
7.2
7.2.1
7.2.2
7.2.3
7.3
7.4
7.5
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
9
9.1
9.1.1
9.1.2
9.1.3
9.1.4
9.2
9.2.1
9.2.2
9.2.3
9.3
9.3.1
9.3.2
9.3.3
10
10.1
Examining the Fault History on the Graphical Display 136
Examining the Fault History on the Text Display 137
Counters 137
Using the Counters 137
Total Counters 137
Trip Counters 138
Software Info 139
Drive Info 139
Unit Status 139
I/O and Hardware Menu 140
Basic I/O 140
Option Board Slots 140
Real-time Clock 141
Simple Network Time Protocol (SNTP) 141
Power Unit Settings 142
Keypad 142
Fieldbus 143
Fieldbus General 145
STO 146
Fieldbus Redundancy 146
User Settings, Favourites, and User Level Menus 147
User Settings 147
User Settings Parameters 147
Parameter Back-up Parameters 147
Parameter Compare Parameters 148
License Parameters 148
Favourites 148
Using the Favourites Menu 148
Adding an Item to the Favourites 148
Removing an Item from the Favourites 148
User Levels 149
Using the User Levels Menu 149
The User Level Parameters 149
Changing the Access Code of the User Levels 150
Monitoring Value Descriptions 151
Multimonitor 151
AB298035655957en-000201/DPD010836 | Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
10.10
10.11
10.12
10.13
10.13.1
10.13.2
10.13.3
10.13.4
11
11.2
11.3
11.3.1
11.3.2
11.3.3
11.3.4
11.3.5
11.3.6
11.4
11.4.1
11.5
11.5.1
11.5.2
11.5.3
11.5.4
11.6
11.6.1
11.6.2
11.6.3
11.6.4
Basic 152
I/O 153
Temperature Inputs 154
Extras and Advanced 155
Timer Functions 156
PID Controller 157
External PID Controller 158
Multi-pump 158
Maintenance Counters 159
Fieldbus Data 159
Drive Customizer 162
Condition-based Monitoring 163
Baseline Data 163
Stator Winding Monitor 164
Vibration 164
Load 165
Parameter Descriptions 166
Trend Curve 166
Motor Settings 167
Motor Nameplate Parameters 167
Motor Control Parameters 167
Motor Limits 171
Open Loop Parameters 171
I/f Start Function 174
Torque Stabilator Function 175
Start/Stop Setup 176
Start and Stop Commands in Different Control Places 176
References 184
Frequency Reference 184
Preset Frequencies 185
Motor Potentiometer Parameters 188
Flushing Parameters 189
Ramps and Brakes Setup 189
Ramp 1 189
Ramp 2 190
Start Magnetizing 192
DC Brake 192
AB298035655957en-000201/DPD01083 | 7Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

11.6.5
11.7
11.7.1
11.7.1.1
11.7.1.2
11.7.1.3
11.7.1.4
11.7.1.5
11.7.1.6
11.7.1.7
11.7.2
11.7.3
11.7.4
11.7.5
11.7.6
11.7.7
11.8
11.9
11.10
11.11
11.11.1
11.11.2
11.11.3
11.11.4
11.11.5
11.11.6
11.12
11.13
11.14
11.14.1
11.14.2
11.14.3
11.15
11.15.1
11.15.2
11.15.3
11.15.4
11.15.5
Flux Braking 192
I/O Configuration 193
Programming of Digital and Analog Inputs 193
General Information on the Programming 193
Programming of Digital Inputs 194
Programming of Digital Inputs in the Graphical Display 196
Programming of Digital Inputs in the Text Display 196
Programming of Analog Inputs 197
Programming of Analog Inputs in the Graphical Display 199
Programming of Analog Inputs in the Text Display 199
Descriptions of Signal Sources 199
Default Functions of Programmable Inputs 200
Digital Inputs 200
Analog Inputs 205
Digital Outputs 209
Analog Outputs 212
Fieldbus Data 215
Prohibit Frequencies 217
Supervisions 219
Protections 219
General 219
Motor Thermal Protections 221
Motor Stall Protection 224
Underload (Dry Pump) Protection 225
Quick Stop 227
AI Low Protection 228
Automatic Reset 229
Application Settings 232
Timer Functions 232
Introduction to Timer Functions 232
Time Channels, Intervals, and Timers 233
Editing an Interval 235
PID Controller 236
Basic Settings 236
Setpoints 238
Feedback 239
Feedforward 239
Sleep Function 240
AB298035655957en-000201/DPD010838 | Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

11.15.6
11.15.7
11.15.8
11.15.9
11.15.10
11.15.11
11.16
11.17
11.17.1
11.17.1.1
11.17.2
11.17.3
11.17.4
11.17.5
11.17.6
11.17.7
11.18
11.18.1
11.19
11.19.1
11.20
11.21
11.22
11.22.1
11.22.2
11.22.3
11.22.4
11.22.5
11.22.6
11.23
11.24
11.24.1
11.24.1.1
11.24.6
11.24.7
11.24.8
11.24.9
11.25
Feedback Supervision 243
Pressure Loss Compensation 245
Soft Fill 246
Input Pressure Supervision 247
Sleep Function When No Demand Is Detected 250
Multi-setpoint 251
External PID Controller 252
Multi-pump Function 253
The Multi-pump Function 253
Commissioning Multi-pump (Multidrive) 253
System Configuration 254
Interlocks 259
Feedback Sensor Connection in a Multi-pump System 259
Overpressure Supervision 266
Pump Run-time Counters 267
Advanced Settings 268
Maintenance Counters 269
The Maintenance Counters 269
Fire Mode 270
The Fire Mode Function 270
Motor Preheat Function 273
Drive Customizer 274
Pump Control 274
Auto-Cleaning 274
Jockey Pump 276
Priming Pump 277
Anti-blocking Function 278
Frost Protection 278
Flow Switch 279
Advanced Harmonic Filter 280
Condition-based Monitoring 280
Introduction to Condition-based Monitoring 280
Stages of Condition-based Monitoring 281
Manual Run 282
Stator Winding Monitoring 283
Threshold Value 283
Warning and Alarm/Fault Stages 284
Default Values of Parameters in the Different Applications 289
AB298035655957en-000201/DPD01083 | 9Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide

12
12.1
12.2
12.3
12.4
12.4.1
12.4.2
12.4.3
12.4.4
12.4.5
12.4.6
Fault Tracing 295
Fault Types 295
Alarms and Warnings 295
Fault Codes 295
Total and Trip Counters 321
Operating Time Counter 321
Operating Time Trip Counter 321
Run Time Counter 322
Power on Time Counter 322
Energy Counter 323
Energy Trip Counter 324
AB298035655957en-000201/DPD0108310 | Danfoss A/S © 2023.08
Contents
VACON® 100 FLOW
Application Guide