Danner PONDMASTER HAMPTON CPF250 Series User manual

ZG179 2/13 rev C
PRESSURIZED FILTER SYSTEM
CPF250/PF225 05410/84535 05415/84525
CPF500/PF450 05420/84515 05425/84505
CPF1000/PF900 05430/84575 05435/84565
CPF2000/PF1900 05440/84555 05445/84545
PRESSURE FILTER ITEM NO. ITEM NO.
SERIES (No UV Clarifier) (With UV Clarifier)
Pour afficher les instructions en français s'il vous plaît visitez
http://www.dannermfg.com/Store/instructions.aspx

BEFORE YOU BEGIN:
• READ ALL CAUTIONS - - Ponds, outdoor electricity and UV lamps can be extremely hazardous if misused.
• CHOOSE LOCATION for your POND FILTER ARRANGEMENT - - There are several options setting up a pond filter.
• SELECT THE PROPER SIZE PUMP - - The right pump will ensure safe, quality filtration. The wrong pump will
lead to inferior filtration and possibly damage the filter.
• DECIDE ON OPTIONAL ACCESSORIES - - It is easier to install accessories BEFORE installing the filter system.
• COLLECT ALL THE ITEMS NEEDED TO COMPLETE THE PROJECT - - Avoid 20 trips to the hardware store!
• READ and KEEP ALL INSTRUCTIONS - - Know how to use and maintain your filter.
• ***FOR UV MODELS*** PREPARE POWER REQUIREMENTS - - Prepare all electrical with care. Read and follow all instructions.
MODELS
CPF250U/PF225U 05415/84525
CPF500U/PF450U 05425/84505
CPF1000U/PF900U 05435/84565
CPF2000U/PF1900U 05445/84545
CPF250/PF225 05410/84535
CPF500/PF450 05420/84515
CPF1000/PF900 05430/84575
CPF2000/PF1900 05440/84555
PRESSURIZED FILTER SYSTEM
INSTALLATION AND OPERATING INSTRUCTIONS
SAVE THESE
INSTRUCTIONS
HOW FILTRATION WORKS:
Both biological and mechanical filtration are essential for every pond; without them, your fish would be
harmed by ammonia generated by the accumulated fish waste. The beneficial bacteria bed that builds on the
filter media nitrifies any ammonia in the pond making it a healthier environment for aquatic life. Mechanical
filtration removes debris in suspension in pond water keeping it cleaner and clearer.
Biomechanical filtration depends on the establishment of a colony of bacteria on the surface of the media that
converts dissolved toxic nitrogenous waste to harmless compounds. When the bacteria are given the proper
environment, they grow in a thin biofilm on the surface of each piece of media. The larger the surface area of
the media, the larger the bacterial colony.
The media must first establish itself to handle the load of dissolved ammonia. Depending on the water
temperature, it can take 2 - 4 weeks for the filter to establish itself in the pond environment. The ultraviolet
filtration should be left off during initial seeding to allow the bacteria colonies to grow. The time required
varies depending on climate, weather conditions, fish load and feed rates. Until the colonies grow large
enough, the pond owner must take care to monitor levels of ammonia and nitrates in the water and take
appropriate measures to correct any dangerously high levels.
The ultraviolet clarifier/sterilizer (UV) produces a wavelength of light that inhibits algae from reproducing by
damaging its DNA. Please note that UV light does not kill algae that cling to the sides of ponds. If your pond
has string algae you can add Pondmaster Pond Fix with activated barley to inhibit growth of floating Algae
and Pondmaster Oxy Scrub to remove algae from rock surfaces.
NOTE: This filter is intended to pull suspended solids out of the
water column. It is NOT designed to remove leaves and large
solids from the pond. It should not be used as a pond vacuum.
All pumps used with this filter must be used inside a Pump Bag
or with a Skimmer or prefilter to prevent large debris from enter-
ing the filter chamber and blocking the biological filtration.
2
UPC# FILTRATION
Biological, Mechanical,
and Ultraviolet
(UV Clarifier included)
Biological and Mechanical

WARNING! PONDS ARE DANGEROUS TO SMALL CHILDREN!
NEVER LEAVE CHILDREN UNSUPERVISED NEAR A POND.
WARNING
This unit is for seasonal use only. It should not be used in freezing conditions because the quartz tube included with UV
Clarifiers will crack, permitting live electrical current to enter the water. If the unit is dropped, unplug it and inspect the
quartz sleeve for breakage or small cracks. Do not use until this inspection has been carried out.
WARNING
If your filter includes a UV Clarifier please read the following:
Do not attempt to look directly at bulb when lit; the ultraviolet light produced will harm your eyes.
Do not allow exposure to your skin by the ultraviolet light; prolonged exposure will cause burns.
The units are provided with a safety switch that disables power to the bulb when the light unit is not assembled. Do not
attempt to override this switch.
1OPTIONAL ACCESSORIES for use with your pressurized filter
A
B
C
PRO SKIMMERS
B
PRO BIOLOGICAL FILTER AND FALLS
A
PRESSURIZED
FILTER
CHECK VALVE
Provide an enclosure for the water pump and keep debris away from intake. Pro Skimmers
have adjustable weir doors for maximum skimming with fish safe wings and removable leaf
baskets.The Proline 5000 is perfect to handle the water flow demands of large ponds and the
Mini Skimmer is suitable for use in smaller ponds.
MINI POND SKIMMER (ITEM # 02450)
PROLINE PRO1000, BIO FILTER AND FALLS
(ITEM #’s 02477, 02478, 02479,)
Produces a dramatic waterfall effect with extra wide spillway while providing extra
filtration with flow through filter media and/or foam pads.Three sizes are available to
make setting up a waterfall foolproof.
PUMP BAG (ITEM # 12315)
D
Plastic mesh
enclosure protects
pump from pulling in
large debris.
3
VALVED BYPASS
C(Bypass kit ITEM # 15015)
Use to split and control water flow between the
filter and a waterfall or fountain. Useful to prevent
overburdening the low pressure filter without
losing any water flow to the water feature.

GATHER THE SUPPLIES NEEDED
TO COMPLETE THE PROJECT
CHOOSE FILTER / PUMP LOCATION AND SELECT ACCESSORIES
This filter must be connected to an external water pump. The water pump can be submersible or above ground
depending on your preference. Pondmaster makes several perfectly matched powerful pumps and accessories
to complete your filter system. Please note the following:
• The intake for the water pump should be positioned at the opposite end of the pond from the water return.
• Pressure Filter should be as close as possible and slightly below the waterfall to reduce back pressure to the
filter. Always avoid using a long hose between the Pressure Filter and the waterfall.
• Bury the filter drum to just below the cover latches. If positioned above ground, use the backfill from digging
the pond to surround the filter drum.
TYPICAL
ABOVE-GROUND
INSTALLATION
TYPICAL IN-GROUND INSTALLATION
2
3
ALTERNATE ABOVE-GROUND
INSTALLATION
Besides the water pump, you will need the following
items to set up the filter.
• Hoses - - Maximum11/2" Flexible pressure hose
(recommended). Note that a Valved Bypass must be
incorporated into any high volume system (with pumps
over the rated maximum pump output) or high pressure
system (pumps that produce over 4 psi or 10’ of head).
See Hose Pump and Tubing chart on next page.
• Hose Clamps - - Stainless Steel, for each connection to
pump and filter drain.
• In-Line Check Valve - - Prevents unintentional backwash
in the event of a power loss. Must be sized to fit hose
used between pump and filter. *
*Available at hardware stores, pool supply stores or
irrigation supply centers.
OTHER SUPPLIES MAY BE NECESSARY DEPENDING ON
WHICH OPTIONS AND ACCESSORIES YOU CHOOSE.
DIRECT FEED
BACK TO POND
PRO SKIMMER
SUBMERSIBLE PUMP
INSIDE PRO SKIMMER
EXTERNAL
PUMP
POND
OPTIONAL
PRO
SKIMMER
OPTIONAL
CHECK
VALVE
BURIED HOSE
FROM PUMP
BACK-FILL SOIL AND
LANDSCAPE ROCKS
PRESSURIZED
FILTER
PRESSURIZED
FILTER
PRESSURIZED
FILTER
WATERFALL
OPTIONAL
WATERFALL
RETURN
SUBMERSIBLE
PUMP
NOT RECOMMENDED DO NOT PLACE BOTH
PUMP AND FILTER AT
OPPOSITE END FROM
WATERFALL.
IT WILL CREATE
EXCESSIVE BACK
PRESSURE.
4

4PUMP AND TUBING IMPORTANT INFORMATION!
CHOOSING THE CORRECT PUMP
Your Pressurized Filter System works best within a certain range of flow. See Table below. Exceeding these
values will cause leakage or breakage of the filter or its components and void the warranty.
MAXIMUM PUMP INTAKE PORT OUTLET PORT
OUTPUT (GAL/HOUR)
CPF250/PF225 500 3/4” 3/4”
CPF500/PF450 950 3/4” 3/4”
CPF1000/PF900 1200 3/4” 3/4”
CPF2000/PF1900 1800 1” 1”
5
ELECTRICAL PRECAUTIONS
Always use a properly grounded outlet. Do not immerse the plug in water. DO NOT REACH INTO THE WATER
TO REMOVE THE PLUG.TURN OFF CIRCUIT FIRST. A "drip loop" in the cords should be used. A "drip loop" is a
loop in the cord below the level of the receptacle or plug that prevents water from traveling along the cord.
The national Electric Code requires that a ground fault interrupter circuit (GFCI) be installed in every branch
circuit supplying the fountain or pond equipment.Your dealer can supply GFCI units. NEVER REMOVE
GROUND PIN FROM PLUG.
WARNING: FOR YOUR PROTECTION, ALWAYS UNPLUG THE UNIT FROM ITS POWER SOURCE BEFORE INSTALLING
OR SERVICING. DO NOT REACH, REMOVE OR DISASSEMBLE BEFORE YOU DISCONNECT POWER.
Note that the hose fittings of your pressure filter vary depending on your model. Be sure to check the fitting
sizes on the pump you choose and pick up the necessary adapters.
Choose a pump that does not exceed the recommended output for your pressure filter. Danner Manufacturing
produces a variety of pumps to choose from for your set-up. See our website and/or your dealer for a selection
of Pondmaster, Hampton Water Gardens and Supreme pumps.
Note that head height, length and diameter of hose and fittings all add to back pressure that can
overburden your pressure filter or lead to low water flow.To maximize your system do the following:
Avoid using more tubing than is necessary for your filtration set-up.
Use tubing with a diameter that is equal or greater than the intake and output ports of the filter.
Keep tubing as straight as possible to avoid kinks.
90oelbow connectors add to back pressure and should be kept to a minimum.
Use a bypass valve to bypass the optimal flow of water to the filter, allowing excess flow and pres-
sure to return directly back to the water feature.
PRESSURE FILTER
MODEL

6HOSE ASSEMBLY
Connect hoses from pump
and to water return as
shown using stainless steel
hose clamps (not supplied).
We recommend using an
in-line check valve before
the pump connection.
6
Unpack the Main filter unit. Open the cover by pulling latches out at bottom then
pivoting them outward at the top. Then pull straight up on cover.
If your filter includes the UV Clarifier, carefully lift the cover and check that UV bulb
is connected to the fixture inside the quartz sleeve.If it has become dislodged
during shipping see separate sheet included with UV units
for instructions to access bulb. Carefully place the cover
aside.
Debris Filter Media Pad fits into the top tray.
BioMatrix filter ball media is used in the bottom tray or trays
depending on your model. If your BioMatrix filter ball media
is packed in plastic bags, empty them evenly into the
bottom tray(s) and dispose of the bags.
5SET UP FILTER MEDIA
When finished, replace cover
paying careful attention to
align intake / outlet ports with
molded handle in filter drum.
Close latches - - Clip tops first
then press bottoms inward.
MOLDED
HANDLE
INTAKE
and
OUTLET IN
FROM
PUMP
OUT
TO
POND
Once hoses are connected, the filter should be checked with the pump
running. Check that hoses are supported well enough to avoid
stressing the plastic intake and outlet ports once they are weighted
with water during operation.Supporting the hoses will help prevent
kinked tubing. Check for leaks and tighten hose clamps if needed.
7TEST FILTER SET-UP

7
The debris filter pad is first to receive the water that is pumped into the filter.When the debris filter begins to clog it can be
removed and rinsed or replaced completely. If you choose to rinse the debris filter, rinse with water taken from the pond instead
of chlorinated tap water. Doing this will avoid killing off the useful bacteria colonies that grow on the filter pads.
Conditions vary, but generally the Biomatrix Ball Media will begin to grow helpful bacteria in a few weeks. Once established, these
should not be disrupted during the warm weather season.
8
These filters are intended for use in non-freezing environments. If used in areas with cold winters, they must be
removed from service, dried and stored before the freezing weather occurs. Failure to do so will void the warranty.
9WINTERIZATION
FILTER MAINTENANCE
CPF2000/PF1900 series
includes pressure release knobs
on both sides of the cover. Once
the corner latches are in the
open position, rotate both of
the knobs counter clockwise to
break the seal and lift the cover.
IMPORTANT! ALL MODELS:
Always keep Cover O-Ring and contact surfaces of cover and filter
case clean of any dirt, sand or debris before reassembling.
BLUE LEVER UP:
Maximum ow.
MOVE BLUE LEVER DOWN:
Reduced ow down to no
ow/ Valve closed.
BLUE LEVER DOWN & PIVOT
TO THE RIGHT: Valve closed
and unlocked for removal.
QUICK DISCONNECT / FLOW CONTROL VALVE INSTRUCTIONS
The intake and outlet are mounted to a
removable Quick Disconnect / Flow Control
valve.
The Blue Lever will adjust flow rate as well as
shut off the hoses allowing you to leave them
attached to the valve assembly at the pond
while servicing the filter case.
1) Turn off pump.
2) Pull Lever forward.This will close off flow in
both hoses inside the valve.
3) Pivot the Lever to the right - this unlocks
the Quick Disconnect Valve.
4) Pull Valve assembly straight upwards.
PULL LEVER
FORWARD PIVOT LEVER
TO THE RIGHT
LIFT
VALVE
ASSEMBLY
ILLUSTRATION SHOWN WITHOUT HOSES FOR DEMONSTRATION
1) Always keep connection surfaces of valve assembly, cover and filter case clean
of any dirt, sand or debris before reassembling.
2) During reassembly press Quick Disconnect / Flow Control Valve completely down into
filter cover before pushing lever back to left and up into maximum flow position.
TOP VIEW OF VALVE ASSEMBLY
REMOVE VALVE WITH
HOSES ATTACHED
IMPORTANT!
A
B
C
D
A B
C
D
For Models CPF 250, 500, 1000
PF 225, 450, 900

The switch to
activate the UV
filtration is under
the Top Cap.
When the UV
unit is on and
properly working
an indicator light
will glow RED.
DANGER: ULTRAVIOLET RADIATION. Disconnect Power Before Replacing Lamp. Connect
only to a circuit that is protected by a ground-fault circuit-interrupter (GFCI).
WARNING: Risk of Electric Shock. Disconnect power before servicing. Do not immerse in
water. Household use only.
GROUNDING INSTRUCTIONS – This appliance must be grounded. In the event of a mal-
function or breakdown, grounding will reduce the risk of electric shock by providing a path
of least resistance for electric current.This appliance is equipped with a cord having an
appliance-grounding conductor and a grounding plug.The plug must be plugged into
Instructions for Filters with UV clarifiers
UV Clarifier is built into the covers of models 05415, 05425, 05435, 05445, 84525,
84505, 84565 and 84545
Do not use the UV clarifier when water is not passing through the filter.
Note that a safety switch is built into the cover to deactivate the UV bulb power
when the cover is removed. Do not attempt to defeat the purpose of the switch
by forcing the micro-switch. Never look directly at UV bulb; the UV rays are
harmful to eyes and skin.
TOP
CAP
- ON
- OFF
UV SWITCH UV
INDICATOR
LIGHT
The UV bulb will need replacing. We
recommend changing bulbs once per
season since all UV bulbs diminish in
strength as they are used. Note that
the UV bulbs will continue to light up
long after the useful UV wavelengths
are no longer effective. See the
following steps to change the bulb.
For best results, keep quartz sleeve clean. Always allow unit to cool before disassembly.
Carefully disassemble and clean outside using a solution of 30% white vinegar to water.
Allow to soak to soften scale. Use a bottle brush and mild detergent to clean inside of
quartz sleeve. Make certain inside of tube is dry before reassembly. Lubricate O-Rings
with Silicone grease (not supplied) before reassembling.
8
an appropriate outlet that is installed and grounded in accordance with all local codes
and ordinances.
WARNING – Improper connection of the appliance-grounding conductor can result in
a risk of electric shock. Check with a qualified electrician or service representative if you
are in doubt whether the appliance is properly grounded. Do not modify the plug
provided with the appliance; if it will not fit the outlet, have a proper outlet installed by
a qualified technician.

HEX NUT
5) Pull straight
upwards on
unlocked Quartz
Sleeve.
7) Reverse order for
reassembly.
Lubricate O-Rings with
SILICONE GREASE
before reinserting and
turning Quartz Sleeve
to locked position.
6) To remove bulb,
grasp bulb at base
and pull straight
upwards.
Flex metal tabs on
socket outward to
help release bulb.
2)
Lift and remove the
Blue Upper Center Tube
with Elbow.
Remove the Elbow.
BULB
SUPPORT
BULB BASE
LUBRICATE
METAL
TABS
ELBOW
UPPER
CENTER
TUBE
4) Turn the Quartz
Sleeve Removal
Tool counter-
clockwise approxi-
mately
1
/
8
turn until
it stops.The Quartz
Sleeve is now
unlocked.
Quartz Sleeve Removal / Bulb Removal
1) Disconnect power,
remove filter cover and
place upside down on
a stable surface.
3) Invert & place Blue Center Tube
back down over hex nut. It can
now be used as the removal tool.
Do not use
petroleum
based
lubricants.
INVERT
9
CAUTION!
UPPER
CENTER
TUBE
BECOMES
QUARTZ
SLEEVE
REMOVAL
TOOL WHEN
INVERTED.
USE BLUE QUARTZ SLEEVE REMOVAL
TOOL TO LOOSEN OR RE-TIGHTEN
QUARTZ SLEEVE. NEVER FORCE
QUARTZ SLEEVE WITH BARE HANDS.
The quartz sleeve
removal tool is
molded in BLUE
material. It func-
tions as the Upper
Center Tube during
filter operation and
becomes the
QUARTZ SLEEVE
Removal Tool
when inverted.
SEE BELOW
INVERT

O
L
MP
N
A
B
D
E
F
G
H
I
J
UV Models only
K
ONLY FOR MODELS
CPF 250, 500, 1000
PF 225, 450, 900
Specify your CPF Model. Parts vary in
design and included quantity
Write down your model and Item number here:
CPF/PF ITEM#
10
DANNER MFG. INC. • Islandia, New York 11749-1489 • Phone • 631- 234-5261 • Visit our web site at www.dannermfg.com
ZG179 2/13 revC
10
*
NOTE: Some parts are shown and listed here for
reference only and may not be available.
*
*
{
C
{
For Models
CPF 250 - 1000
PF 225 - 900
For Models
CPF 2000
PF1900
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
15430 15440
15451 15456
15470 15471
Picture Reference Only
15427 15428
15415 15425
15420 15420
Picture Reference Only
15480 15481
Picture Reference Only
15475 Not
Applicable
15435 15445
15455 15455
15460 15460
15465 15465
15453 15453
Cover (Non UV models)
Cover O-ring
Upper Center Tube w/ Elbow
Rubber Gasket
Media Basket Cover with
Media Basket
Debris Filter Pad
BioMatrix Ball Media (40 pcs)
Media Basket Support
(Varies by model)
Filter Case Latch - set of 4
Filter Case
QD Intake / Outlet
(Models 250, 500 & 1000 only)
UV Cover (with Ballast)
UV Bulb (13 watt)
Quartz Sleeve w/O-Ring
Bulb Support
O-Ring Set for UV
Models: CPF 250, 500, 1000
PF 225, 450, 900 only

WARRANTY
Danner Filtration systems are warranted against failure due to defects in materials and/or
workmanship for one year from date of purchase. This warranty covers defects occurring
under normal use and applies to the original purchaser at retail and may not be transferred.
The warranty and remedies set forth herein are conditional upon proper installation, use,
maintenance, storage, and conformance with the applicable use. It will be based upon Danner
Mfg. discretion as to whether the defects are of manufacturing origin. For warranty repair,
return only the part that is defective to our factory. Please include a dated proof of purchase
and $10.00 for postage and handling. Any damages due to improper installation are not
covered by this warranty. This warranty does not apply to appearance or accessory items. This
warranty does not include damage due to handling, transportation, unpacking, setup,
installation, repair or replacement of parts supplied by any other than Danner Mfg.; improper
maintenance, modification or repairs by the purchaser; abuse, misuse, neglect, accident, fire,
flood, or other acts of God. Any oral statements about this product made by the seller, the
manufacturer, their representatives or any other parties do not constitute warranties and shall
not be relied upon by the user and are not part of this contract. Neither the seller nor the
manufacturer shall be liable for any injury, loss or damages, direct, incidental, or consequential,
including but not limited to incidental or consequential damage for lost profits, lost sales,
injury, and inability to use the product and the user agrees that no other remedy is available.
Before using, the user shall determine the suitability of the product for their intended use and
the user shall assume all risk liability whatsoever in connection therewith. To validate this
warranty, keep your proof of purchase (copy of sales receipt). Warranty covers the repair or
prorated replacement of the Danner Mfg. products. Danner Mfg. denies all liability for any
other loss including but not limited to loss of equipment, income, livestock, or personal injury.
THE FOLLOWING VOIDS WARRANTY: PRODUCT LABELS ARE DEFACED OR REMOVED.
PRODUCT IS IMPROPERLY INSTALLED OR MAINTAINED BY USER OR THEIR AGENT.
PRODUCT IS ABUSED, MISUSED, OR DAMAGED BY USER OR THEIR AGENT. PRODUCT
DAMAGE IS CAUSED BY OVER-TIGHTENING FITTINGS ON VALVE PORTS. USE OF HIGH
PRESSURE PUMP WITHOUT UTILIZING A PROPERLY INSTALLED VALVED BYPASS.
PRODUCT IS NOT REMOVED FROM SERVICE AND DRIED DURING FREEZING CONDITIONS.
11