Darkly Labs Emblaser 2 User manual

EMBLASER 2
Emblaser 2 User Manual Rev 1.65
User Manual
English
Deutsch
Darkly LabsR

To keep your Emblaser 2 operating
correctly, it is important to follow the
MAINTAINENCE SCHEDULE
in Chapter 6.
Failing to do so could result in
reduced performance or damage to
your machine.
IMPORTANT

CONTENTS
1.
2.
3.
4.
Warnings .................................................................................................................... 6
What’s in the box .................................................................................................... 10
Unpacking your Emblaser 2 ................................................................................... 11
Getting to know your Emblaser 2 .......................................................................... 12
Workspace and Dimensions................................................................................... 13
Notices for Customers in Canada............................................................................ 7
Notices for Customers in Europe ............................................................................ 7
Notices for Customers in the USA .......................................................................... 8
FDA Classication Information 8
FDA Label Identication ........................................................................................... 9
Your Creative Space ................................................................................................ 14
Plugging In ............................................................................................................... 15
Installing the Software ........................................................................................... 16
Connecting via USB ................................................................................................. 17
For Your Safety
Introduction
Notices
First Steps
5.
Enabling the Laser .................................................................................................. 18
Calibrating the Optics ............................................................................................. 19
Using the Cutting Mats ........................................................................................... 20
Laser Height Control ............................................................................................... 21
Using your Emblaser 2

6.
Maintenance Schedule............................................................................................ 22
General Maintenance...............................................................................................23
Basic Lens Cleaning ................................................................................................. 24
Unblocking the Air-Assist nozzle............................................................................ 25
Replacing the Diode Module .................................................................................. 26
Updating the Controller Firmware......................................................................... 28
Caring for your Emblaser 2
7. Reference
Emblaser 2 Specications ....................................................................................... 29
Material Property Table .......................................................................................... 30
Health Warning Information .................................................................................. 32
Technical Support .................................................................................................... 33

1. FOR YOUR SAFETY
6
To prevent damage to your Emblaser 2 or injury to yourself or to others, read the following
safety precautions carefully. Keep these safety instructions where all those who use the product
will read them.
WARNINGS
Do not use in wet surroundings
Water and electricity are a dangerous com-
bination. Ensure your workspace is dry and
not subject to potential wet conditions.
Always use in well ventilated area
Never use your Emblaser 2 in an enclosed
area which doesn’t have good ventilation
and ow of fresh air.
Ensure fumes are properly vented
Fumes produced by the Emblaser 2 must
be vented safely through the exhaust hose
provided. This may include venting outside
through a window or via the optional Fume
Filtration System.
Ensure your material is safe to use
Materials react dierently to laser cutting or
engraving depending on their chemical or
physical composition. Some materials pro-
duce harmful fumes or are more susceptible
to igniting. It is important to understand how
your material will react BEFORE using in the
Emblaser 2. A ‘Material Reaction Table’ has
been provided in this manual.
Never use materials containing chlorine
Materials containing chlorine will produce
extremely toxic and corrosive fumes when
laser cut or engraved.
Never use reective materials
Reective materials, such as materials with
mirror surfaces, will cause the laser to be re-
ected and potentially causing injury to the
user or damage to your Emblaser 2.
Do not use in the presence of ammable
gas
Do not use your Emblaser 2 in the presence
of ammable gas, as this could result in an
explosion or re.
Ensure proper supervision of children,
disabled and impaired users.
The Emblaser 2 is not intended for children
under the age of 15 years. Children under
the age of 15 years should be supervised to
ensure they do not play with the Emblaser 2.
Teenagers aged between 15 and 18 years
can use the Emblaser with the consent and/
or assistance of their parents or persons
who have parental authority over them.
The Emblaser 2 is not intended to be used
by persons (including children) with reduced
physical, sensory or mental capabilities,
unless they have been given supervision or
instruction concerning use of the Emblaser 2
by a person responsible for their safety.
Do not operate the Emblaser 2 if damaged
Damage to any part of the Emblaser 2 could
compromise its safety and cause injury.
If any part of the Emblaser 2 is damaged,
contact your reseller or Darkly Labs directly
before operation.
Never run your Emblaser 2 unattended
Do not leave unattended while running .
If you see ame or re - Immediately stop
the machine and extinguish. Not only could
a ame grow into a larger re, its heat will
cause damage to the internal mechanisms
and optics.

●No part of this publication may be
reproduced, stored in a retrieval system, or
transmitted, in any form or by any means,
electronics, mechanical, photocopying
or otherwise, without the prior written
permission of Darkly Labs.
●Darkly Digital Pty Ltd (Darkly Labs) reserves
the right to change the specications of the
hardware and software described in these
manuals at any time and without prior
notice.
●While every eort has been made to
ensure that the information in this manuals
is accurate and complete, we would
appreciate it were you to bring any errors
or omissions to the attention of the Darkly
Labs ([email protected])
CAUTION: Use of controls or adjustments or performance of procedures other than those
specied herein may result in hazardous radiation exposure.
Use only Darkly Labs Brand Accessories
Only Darkly Labs brand accessories certied by Darkly Labs specically for use with
your Emblaser 2 are engineered and proven to operate within its operational and safety
requirements. The use of non-Darkly Labs accessories could damage your Emblaser 2 and void
your warranty.
Notices for Customers in Canada
CAUTION
This Class B digital apparatus complies with Canadian ICES-003.
ATTENTION
Cet appareil num.rique de la classe B est conforme . la norme NMB-003 du Canada.
Notices for Customers in Europe
This symbol indicates that this product is to be collected separately.
The following apply only to users in European countries:
This product is designated for separate collection at an appropriate collection point. Do not
dispose of as household waste.
For more information, contact the retailer or the local authorities in charge of waste
management.
7
2. NOTICES

Notices for Customers in the U.S.A.
Power Cable
At voltages over AC 125 V (U.S.A. only): The power cable must be rated for the voltage in use, be
at least AWG no. 18 gauge, and have SVG insulation or better with a NEMA 6P-15 plug rated for
AC 250 V 15 A.
Federal Communications Commission (FCC) Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment o and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit dierent from that to which the receiver is
connected.
Consult the dealer or an experienced radio/television technician for help.
CAUTIONS
Modications
The FCC requires the user be notied that any changes or modications made to this device
that are not expressly approved by Darkly Labs may void the user’s authority to operate the
equipment.
Interface Cables
Use the interface cables sold or provided by Darkly Labs for your equipment. Using other
interface cables may exceed the limits of Class B Part 15 of the FCC rules.
Notice for Customers in the State of California
WARNING: Handling the cord on this product may expose you to lead, a chemical known to
the State of California to cause birth defects or other reproductive harm. Wash hands after
handling.
FDA Classication Information
Machine Laser Class: Class I
Laser Diode: Class IV
Wavelength: 445-455nM
Max. Average radiant power 5 watts
8

FDA Label Identication
The International Electrotechnical Commission laser safety standard IEC 60825-1:2007 mandates
warning labels that provide information on the wavelength and power of emitted laser
radiation, and which show the aperture where the laser is emitted. Figure 1 shows examples of
these labels and their location on the Emblaser 2.
9
LASER
IEC60825.1: 2014
1
GeneratedBy This Machine
: Complies with21 CFR
datedJune 24, 2007
Manufacturer: Darkly Digital Pty Ltd.
10Baranbali Grove, Greensborough,
Australia,3088
Manufacturedat: 130 Melrose Drive,
Tullamarine,Australia 3043
AustralianRegistered Design:
201612348
Model
Voltage
RatedCurrent
:Emblaser 2
:12 VDC
:7 Amps
:802.11 b/g/n
R
Darkly Labs
Distributor:
SerialNo:
Manufacture
Date:
Thisdevicecomplies with part 15 of the FCC Rules.
Operationissubject to the following two conditions:
(1)Thisdevice may not cause harmful interference, and
(2)thisdevice must accept any interference received,
includinginterferencethat may cause undesired operation.
Figure 1: Warning advisory and US FDA compliance labels and their locations.
LASER
IEC 60825.1: 2014
1
Toxic Fumes / Par�cles May Be
Generated By This Machine
Laser Aperture Label
Front Information Label
Rear Information Label
Cerficate: Complies with 21 CFR
1040.10 except for deviaons
pursuant to Laser Noce No. 50
dated June 24, 2007
Manufacturer: Darkly Digital Pty Ltd.
10 Baranbali Grove, Greensborough,
Australia, 3088
Manufactured at: 130 Melrose Drive,
Tullamarine, Australia 3043
Australian Registered Design:
201612348
Model
Voltage
Rated Current
Communicaon
: Emblaser 2
: 12 VDC
: 7 Amps
: 802.11 b/g/n
R
Darkly Labs
Distributor:
Serial No:
Manufacture
Date:
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received,
including interference that may cause undesired operation.
Month Year

3. INTRODUCTION
Congratulations on receiving your new Emblaser 2
To help get you started, visit our online Help Centre for the user manual, software and more information:
tinyurl.com/e2start
Always use your Emblaser 2 safely and never leave it operating unattended.
SAFETY CHECKLIST
Have you checked to ensure your material is
safe to use from fumes, vapors or fire hazards?
Do you have adequate ventilation?
Have you measured and set the material
height?
If using the indoor filtration unit, is it turned
on?
Have you checked the filtration filters recently?
Have all users been trained on the potential
hazards, control procedures for operating the
laser cutter?
Is the Laser ‘enabled’?
WARNING!
FIRE IS A REAL THREAT
Keep a fire blanket and fire extinguisher
handy. Install a smoke alarm above the
laser cutter.
DO NOT leave laser cutter unattended
when in operation.
DO NOT use materials that are highly
flammable, explosive or produce toxic
by-products.
NEVER use these materials:
PVC, Vinyl, Polycarbonate/lexan, ABS,
HDPE, PolyStyrene Foam, Fiberglass or
Carbon Fiber.
WARNING: Always ensure adult
supervision when children are present.
01
02 04
03
1. Laser.
2. Power Button.
3. Enable Button.
4. Lid
GETTING STARTED
SUPPORT
If you encounter any issues, have any quesons, feature requests, or feedback for our
support team, please contact your local reseller or contact support below.
Soware, forum & updates
hps://darklylabs.zendesk.com
Darkly LabsR
support@3dprinngsystems.com
Emblaser 2 Info / Safety Card Exhaust Tube
Fully assembled Emblaser 2. Instructions to getting started. Tube for venting fumes.
USB A-B Cable Power Adaptor Power Lead
USB cable for connecting the
Emblaser 2 to a computer.
110-240v power adaptor. Country specic power lead.
10
Cutting Mats
Four (4) cutting mats.
What’s in the box
Tool / Cleaning Kit
Various tools and cleaning
supplies.

1: Peel o protective
lid covering
2: Remove internal spacer
and accessory box.
3: Remove motor packaging.
11
Unpacking your Emblaser 2
4: Remove laser carriage clip.
5: Remove motor clips (if installed)
6: Remove Air-Assist clips (if installed)
Keep all your packaging
mateirals in case you
need to return your
Emblaser 2 for repair.

12
01
02
03
04
10
11
12
13
05
07
06
15
14
16
08
18
17
09
Getting to know your Emblaser 2
01 Air-Assist Accessory (optional)
02 Laser Unit Assembly
03 On/O Power Button
04 Front Side
05 Rear Side
06 Electronics Pod
07 Exhaust Hose Connector
08 Laser Heat-sink
09 Laser Lens Aperture
10 Lid
11 Lid Handles
12 Workspace Camera
13 Laser ‘Enable’ Button
14 Power Plug
15 USB Plug
16 Laser Cooling Fan
17 Air-Assist Hose Support
18 Laser Carriage

13
500mm
300mm
50mm
720mm
595mm
655mm
220mm
Workspace and External Dimensions

4. FIRST STEPS
14
Your Creative Space
Creating a safe workspace for your Emblaser 2 is very important. We recommend
reviewing the following diagram to ensure your chosen location for the Emblaser 2
is safe.
SMOKE/CO2 DETECTOR
These devices provide critical early
warning for dangerous situations.
EXHAUST VENTING
Vent exhaust safely out of creative
space.
FIRE BLANKET/
EXTINGUISHER
In the unlikely event of a
fire incident be prepared
with the necessary
equipment.
FLAMABLE MATERIALS
Keep flamable materials contained
and clear of the Emblaser 2.
STURDY TABLE
Ensure your Emblaser 2 is placed on
a sturdy table. Keep it away from the
edge.
Overview of using the Emblaser 2
LASERWEB
DESIGN
Download or create your
digital design, artwork, photo-
graph or scanned sketch.
User Laserweb to instruct your
Emblaser 2 on what you would
like to do with your design.
Insert your material and cut or
engrave your design on the
Emblaser 2.

15
Attach Exhaust Hose
Connect the power
Attach the end of the exhaust hose to the rear connector on
your Emblaser 2. Ensure the free end of the hose is placed
to allow venting of fumes safely out of your creative space.
Plug the supplied power adapter into the power socket on
the rear of the Emblaser 2. Using the supplied power cable,
plug the adapter into a 110-240V AC outlet.
1.
3.
Plugging in
Plug in USB
Plug the supplied USB cable into the USB connector on the
rear of the Emblaser 2. Connect this to a USB port on your
computer.
2.

16
Power up the Emblaser 2
Install Laserweb Software
Press the Power button on the front left corner of your
Emblaser 2.
After a few seconds, a new drive will appear on your
computer called ‘Emblaser2’. This is the internal storage on
your Emblaser 2.
Laserweb is used for controlling your Emblaser 2. The
latest version can be downloaded from the ‘Getting Started’
section of our ‘Help Centre’.
http://tinyurl.com/e2start
1.
3.
Installing the Software
Install the software drivers
If you are using a computer running Windows 10 (or later)
or OSX, you do not need to install any software drivers.
For other operating systems, install the driver located on
the Emblaser 2 internal storage. Check the Help Centre at
the following link for step-by-step instructions:
http://tinyurl.com/e2start
2.
Apply Emblaser 2 prole
Run Laserweb and select ‘Settings’ tab on the left. In the
‘Machine Proles’ tab, use the drop down list to select
‘Emblaser2’ and then press the ‘Apply’ button.
This will congure Laserweb to work with the Emblaser 2.
4.

17
Start Laserweb
Double click on the Laserweb icon to run the software.
When running, click the ‘Comms’ tab on the left panel.
1.
Click on ‘Connect’
Clicking on ‘Connect’ will start Laserweb communicating
directly with your Emblaser 2.
3.
Connecting via USB
Set Machine Connection
Set the following values in the Machine Connection tab.
Machine Connection: USB
USB / Serial Port: Select your appropriate port
Baud-rate: 115200
2.
Check for Connection
When the connection is established, the console window
will report the following:
Machine Connected
Firmware smoothie edge-XXXXXXXX detected
4.

5. USING YOUR EMBLASER 2
18
Action Result
Upon Power Up When the Emblaser 2 is turned on the laser is kept in a safe
mode. This is indicated by the ‘enable’ button not lit.
Lid Closed + Enable
With the lid closed, the laser can be enabled by pressing the
‘Enable’ button. This is indicated by the ‘enable’ button being
lit.
Lid Open when Enabled The laser will immediately become ‘disabled’ when the lid is
opened. This is indicated by the enable button light turning o.
Lid Open + Enable The laser will not ‘enable’ if the lid is open.
‘Enabling’ the Laser
Before your Emblaser 2 will allow the laser to emit laser light, it must be manually ‘enabled’.
This is achieved by pressing the ‘Enable’ button on the front right corner of the Emblaser 2.
The ‘Enable’ button will light up ‘red’ when successfully enabled.
It is recommended that you ‘enable’ the laser only when ready to cut or engrave.
It’s a good habit to ‘disable’ the laser at all other times.

19
Calibration is the process to determine your Emblaser 2’s optimal focus setting. An accurately
calibrated optical system can assist with achieving ner detain and cutting through tougher
materials.
Darkly Labs
Calibration Card
Place calibration card on
workspace
Place one of the supplied calibration cards in the centre
of your workspace, on top of your cutting mats. Use the
arrows on the card to help centre it.
If you do not have a calibration card, a sheet of white
copy paper will also work.
1.
Run the Calibration Job
Load the calibration le ‘E2_calibration.gcode’ into
Laserweb. This le can be found on the Emblaser 2
internal storage drive or downloaded from here:
http://tinyurl.com/e2start
Close the lid, enable the laser and run the job.
2.
Calibrating the optics
Select value
Select the number that corresponds to the thinnest
line. This is called the ‘Tool Oset’ value. You can
examine the vertical and horizontal lines to help you
choose.
3.
Enter Value into Laserweb
In Laserweb, navigate to ‘Settings/Machine’.
Set the ‘Tool Oset’ value as determined in the previous
step.
4.
Darkly Labs
Calibration Card

Using the Cutting Mats
The cutting mats supplied with your Emblaser 2 are designed to assist in creating cleaner
cutting results and protect your Emblaser 2’s baseplate from scorching. The mats are made of
a material very resistant to damage from the laser.
Top Side
This is the top surface which faces upwards. Your material
is placed on this surface.
1.
Cutting Mat Thickness
2.
The cutting mat is 10mm tall. This value needs to be added
to your material thickness when working in Laserweb.
For example, if you are using 3mm material and the cutting
mats, your total material thickness is 13mm.
10mm
Cutting Mat Placement
3.
On the base-plate of your Emblaser 2 is a label illustrating
the bottom edge of the workspace.
‘Origin’ indicates the bottom left most corner of the cutting
area (co-ordinated 0,0)
Align the rst cutting mat with ‘Origin’ and arrange the
others as shown.
DO NOT LEAVE UNATTENDED
ORIGIN
20