DeDietrich MCA 45 User manual

Innovens Pro EN
MCA 45 - 65 - 90 - 115
User Guide
300024828-001-A

Contents
1 Introduction ................................................................................................4
1.1 Used symbols .......................................................4
1.2 Abbreviations ........................................................4
1.3 General ..................................................................5
1.3.1 Manufacturer's liability .............................................5
1.3.2 Installer's liability .....................................................5
1.3.3 User's liability ..........................................................5
1.4 Certifications .........................................................6
2Safety instructions and recommendations ..............................................7
2.1 Safety instructions ...............................................7
2.2 Recommendations ................................................8
3Description ..................................................................................................9
3.1 Operating principle ...............................................9
3.1.1 Gas/air setting .........................................................9
3.1.2 Combustion .............................................................9
3.2 Main parts ............................................................10
3.3 Control panel DIEMATIC iSystem .....................10
3.3.1 Description of the keys ..........................................10
3.3.2 Description of the display ......................................11
3.3.3 Browsing in the menus ..........................................13
3.4 Control panel IniControl .....................................14
3.4.1 Description of the keys ..........................................14
3.4.2 Description of the display ......................................15
4 Operating the appliance - DIEMATIC iSystem .......................................17
4.1 Putting the appliance into operation ................17
4.2 Reading out measured values ...........................17
4.3 Changing the settings ........................................19
4.3.1 Setting the set point temperatures ........................19
4.3.2 Selecting the operating mode ...............................20
4.3.3 Forcing domestic hot water production .................21
4.3.4 Setting the contrast and lighting on the
display ...................................................................21
4.3.5 Setting the time and date ......................................22
4.3.6 Selecting a timer programme ................................22
4.3.7 Customising a timer programme ...........................23
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4.3.8 Setting an annual clock .........................................25
4.4 Installation shutdown .........................................27
4.5 Frost protection ..................................................28
5 Operating the appliance - IniControl ......................................................29
5.1 Putting the appliance into operation ................29
5.2 Reading out measured values ...........................29
5.3 Changing the settings ........................................30
5.3.1 Description of the parameters ...............................30
5.3.2 Modification of the user-level parameters .............31
5.3.3 Setting the manual mode ......................................32
5.3.4 Changing the heating temperature ........................32
5.3.5 Modifying the domestic hot water temperature
setting ....................................................................32
5.4 Installation shutdown .........................................33
5.5 Frost protection ..................................................33
6 Checking and maintenance .....................................................................34
6.1 General instructions ...........................................34
6.1.1 Control panel DIEMATIC iSystem .........................34
6.2 Periodic checks ..................................................34
6.3 Filling the system ...............................................35
6.4 Bleeding the heating system .............................38
6.5 Draining the installation .....................................40
7 Troubleshooting .......................................................................................41
7.1 Anti-hunting ........................................................41
7.2 Messages (Code type Bxx or Mxx) ....................41
7.3 Faults (Code type Lxx or Dxx) ...........................43
7.3.1 Control panel DIEMATIC iSystem .........................44
7.3.2 Control panel IniControl ........................................44
7.3.3 List of errors ..........................................................44
Contents
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8 Technical characteristics ........................................................................50
8.1 Technical characteristics ...................................50
9 Energy savings .........................................................................................51
9.1 Energy-saving advice .........................................51
9.2 Recommendations ..............................................51
10 Warranty ....................................................................................................52
10.1 General ................................................................52
10.2 Warranty terms ...................................................52
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1 Introduction
1.1 Used symbols
In these instructions, various danger levels are employed to draw the
user's attention to particular information. In so doing, we wish to
safeguard the user's safety, obviate hazards and guarantee correct
operation of the appliance.
DANGER
Risk of a dangerous situation causing serious physical
injury.
WARNING
Risk of a dangerous situation causing slight physical
injury.
CAUTION
Risk of material damage.
Signals important information.
¼ Signals a referral to other instructions or other pages in the
instructions.
1.2 Abbreviations
43CE: Collective conduit for sealed boiler
4DHW: Domestic hot water
4Interscenario switch: Home automation switch that can be used
to centralise and control several scenarios
4Hi: Lower heating value LHV
4Hs: Higher heating value HHV
4IOBL: Carrier current home automation bus
4PPS: Polypropylene hardly inflammable
4PCU: Primary Control Unit - PCB for managing burner operation
4PSU: Parameter Storage Unit - Parameter storage for PCBs
PCU and SU
4SCU: Secondary Control Unit - Diematic iSystem control panel
PCB
4SU: Safety Unit - Safety PCB
43WV: 3-way valve
MCA 45 - 65 - 90 - 115 1. Introduction
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1.3 General
1.3.1. Manufacturer's liability
Our products are manufactured in compliance with the requirements
of the various european applicable Directives. They are therefore
delivered with [ marking and all relevant documentation.
In the interest of customers, we are continuously endeavouring to
make improvements in product quality. All the specifications stated in
this document are therefore subject to change without notice.
Our liability as the manufacturer may not be invoked in the following
cases:
4Failure to abide by the instructions on using the appliance.
4Faulty or insufficient maintenance of the appliance.
4Failure to abide by the instructions on installing the appliance.
1.3.2. Installer's liability
The installer is responsible for the installation and inital start up of the
appliance. The installer must respect the following instructions:
4Read and follow the instructions given in the manuals provided
with the appliance.
4Carry out installation in compliance with the prevailing legislation
and standards.
4Perform the initial start up and carry out any checks necessary.
4Explain the installation to the user.
4If a maintenance is necessary, warn the user of the obligation to
check the appliance and maintain it in good working order.
4Give all the instruction manuals to the user.
1.3.3. User's liability
To guarantee optimum operation of the appliance, the user must
respect the following instructions:
4Read and abide by the instructions given in the user manual.
4Call on qualified professionals to carry out installation and initial
start up.
4Get your fitter to explain your installation to you.
4Have the required checks and services done.
4Keep the instruction manuals in good condition close to the
appliance.
1. Introduction MCA 45 - 65 - 90 - 115
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This appliance is not intended to be used by persons (including
children) whose physcial, sensory or mental capacity is impaired or
persons with no experience or knowledge, unless they have the
benefit, through the intermediary of a person responsible for their
safety, of supervision or prior instructions regarding use of the
appliance. Care should be taken to ensure that children do not play
with the appliance.
1.4 Certifications
CE identification no PIN 0063CL3333
NOx classification 5 (EN 297 pr A3, EN 656)
Type of connection Chimney: B23, B33
Flue gas outlet: C13, C33, C43, C53, C63, C83, C93
MCA 45 - 65 - 90 - 115 1. Introduction
06/09/2010 - 300024828-001-A 6

2 Safety instructions and
recommendations
2.1 Safety instructions
DANGER
If you smell gas:
1. Do not use a naked flame, do not smoke, do not
operate electrical contacts or switches ( doorbell,
light, motor, lift, etc..).
2. Isolate the gas supply.
3. Open the windows.
4. Evacuate the premises.
5. Call your fitter.
DANGER
If you smell flue gases:
1. Switch the appliance off.
2. Open the windows.
3. Evacuate the premises.
4. Call your fitter.
WARNING
Depending on the settings of the appliance:
4The temperature of the flue gas conduits may exceed
60°C.
4The temperature of the radiators may reach 85°C.
4The temperature of the domestic hot water may reach
65°C.
CAUTION
Do not neglect to service the appliance:
4For completely safe and optimum operation, you
must have your boiler regularly serviced by an
approved installer.
2. Safety instructions and recommendations MCA 45 - 65 - 90 - 115
706/09/2010 - 300024828-001-A

2.2 Recommendations
WARNING
Only qualified professionals are authorised to work on the
appliance and the instalation.
4Regularly check the water pressure in the installation (minimum
pressure 0,8 bar, recommended pressure between 1,5 and 2 bar).
4Keep the appliance accessible at all times.
4Never remove or cover labels and rating plates affixed to the
appliance. Labels and rating plates must be legible throughout the
entire lifetime of the appliance.
4The appliance should be on Summer or Antrifreeze mode rather
than switched off to guarantee the following functions:
-Anti blocking of pumps
-Frost protection
MCA 45 - 65 - 90 - 115 2. Safety instructions and recommendations
06/09/2010 - 300024828-001-A 8

3 Description
3.1 Operating principle
3.1.1. Gas/air setting
The casing fitted to the boiler is also used as an air box. Air is sucked
in by the fan and gas injected into the venturi by the fan intake. The
fan rotation speed is set according to the settings parameters, the
thermal energy requirement and the temperatures measured by the
temperature sensors. The gas and air are mixed in the venturi. The
gas/air ratio ensures that the quantities of gas and air are adjusted to
each other. This provides optimum combustion on the entire output
range. The gas/air mixture is fed into the burner on top of the
exchanger.
3.1.2. Combustion
The burner heats the heating water circulating in the heat
exchanger. At a return temperature lower than around 55°C, the flue
gases cool down to a temperature lower than the dew point, thus
causing the condensation of the water vapour contained in the flue
gases in the back side of the heat exchanger. The heat released
during this condensation process (the latent heat or condensing heat)
is also transferred to the heating water. The cooled combustion gases
are evacuated via the combustion gas outlet flue. The condensation
water is evacuated via a siphon.
3. Description MCA 45 - 65 - 90 - 115
906/09/2010 - 300024828-001-A

3.2 Main parts
1Flue gas outlet / Air intake
2Casing/air box
3Heat exchanger (Central heating)
4Outlet for measuring combustion gases
5Ignition/ionization electrode
6Mixer pipe
7Combined venturi and gas valve unit
8Áir intake silencer
9Instrument box
10 Siphon
11 Box for the control PCBs
12 Fan
13 Water flow pipe
3.3 Control panel DIEMATIC iSystem
3.3.1. Description of the keys
ATemperature setting key (heating, DHW, swimming pool)
BOperating mode selection key
CDHW override key
DKey to access the parameters reserved for the installer
T002036-B
8
7
4
55
6
2
3
9
11
10
12
13
1
A000866-A
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
pb
AUTO
x
c
r
j
M
gm
A
B
C
DEF
('
MCA 45 - 65 - 90 - 115 3. Description
06/09/2010 - 300024828-001-A 10

EKeys on which the function varies as and when selections
are made
FRotary setting button:
4Turn the rotary button to scroll through the menus or
modify a value
4Press the rotary button to access the menu selected
or confirm a value modification
3.3.2. Description of the display
nKey functions
>Access to the various menus
(Used to scroll through the menus
'Used to scroll through the parameters
?The symbol is displayed when help is available
fUsed to display the curve of the parameter selected
STD Reset of the time programmes
bSelection of comfort mode or selection of the days to be
programmed
vSelection of reduced mode or deselection of the days to
be programmed
jBack to the previous level
ESC Back to the previous level without saving the
modifications made
tManual reset
nFlame output level
C002705-A
The whole symbol flashes: The burner starts up but the
flame is not yet present
C002704-A
Part of the symbol flashes: Output is increasing
C002703-A
Steady symbol: The required output has been reached
C002702-A
Part of the symbol flashes: Output is dropping
bar r
STD
('t
0 2 4 6 8 10 12 14 16 18 22 2420
C002696-A
pb
AUTO
x c
r
j
L
gm
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
C002701-B
pb
AUTO
x c
r
j
M
gm
3. Description MCA 45 - 65 - 90 - 115
11 06/09/2010 - 300024828-001-A

nOperating modes
pSummer mode: The heating is off. Domestic hot water
continues to be produced
bWINTER mode: Heating and domestic hot water working
AUTO Operation in automatic mode according to the timer
programme
xComfort mode: The symbol is displayed when a DAY
override (comfort) is activated
4Flashing symbol: Temporary override
4Steady symbol: Permanent override
mReduced mode: The symbol is displayed when a NIGHT
override (reduced) is activated
4Flashing symbol: Temporary override
4Steady symbol: Permanent override
gHoliday mode: The symbol is displayed when a HOLIDAY
override (antifreeze) is activated
4Flashing symbol: Holiday mode programmed
4Steady symbol: Holiday mode active
mManual mode
nSystem pressure
bar Pressure indicator: The symbol is displayed when a water
pressure sensor is connected
4Flashing symbol: The quantity of water is insufficient
4Steady symbol: The quantity of water is sufficient
lWater pressure level
4R : 0,9 to 1,1 bar
4E : 1,2 to 1,5 bar
4Z : 1,6 to 1,9 bar
4A : 2,0 to 2,3 bar
4l : > 2,4 bar
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
C002697-B
pb
AUTO
x c
r
j
M
gm
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
C002698-B
pb
AUTO
x c
r
j
M
gm
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
C002708-A
pb
AUTO
x c
r
j
M
gm
MCA 45 - 65 - 90 - 115 3. Description
06/09/2010 - 300024828-001-A 12

nDomestic Hot Water override
A bar is displayed when a DHW override is activated:
4Flashing bar: Temporary override
4Steady bar: Permanent override
nOther information
rThe symbol is displayed when domestic hot water
production is running
wValve indicator: The symbol is displayed when a 3-way
valve is connected
4x : 3-way valve open
4c : 3-way valve closed
MThe symbol is displayed when the pump is operating
Name of the circuit for which the parameters are displayed
3.3.3. Browsing in the menus
1. To select the desired menu, turn the rotary button.
2. To access the menu, press the rotary button.
To go back to the previous display, press the key j.
3. To select the desired parameter, turn the rotary button.
4. To modify the parameter, press the rotary button.
To go back to the previous display, press the key j.
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
C002707-A
pb
AUTO
x c
r
j
M
gm
bar
STD t
0 2 4 6 8 10 12 14 16 18 22 2420
C002699-B
pb
AUTO
x c
r
j
M
gm
bar
1
1
2
2
r
c
STD
('t
v
0 2 4 6 8 10 12 14 16 18 22 2420
pb
AUTO
x c
r
j
L
gm
#MEASURES
#CHOICE TIME PROG.
#TIME PROGRAM
#SETTING
#TIME .DAY
ÿ
C002220-A-04
bar
1
1
2
2
r
c
STD
('t
v
0 2 4 6 8 10 12 14 16 18 22 2420
pb
AUTO
x c
r
j
L
gm
CURRENT PROG.B
CURRENT PROG.C
P2
P3
ÿ
C002221-B-04
3. Description MCA 45 - 65 - 90 - 115
13 06/09/2010 - 300024828-001-A

5. To modify the parameter, turn the rotary button.
6. To confirm, press the rotary button.
To cancel, press key h.
7. To go back to the main display, press key j2 times.
It is possible to use the ( and ' keys instead of the rotary
button.
3.4 Control panel IniControl
3.4.1. Description of the keys
AReturn button j, Escape G or Manual reset t
BHeating temperature button d or [-]
CDHW temperature button r or [+]
DS [Enter] Key
E) [Chimney-sweeping] keys
Press keys A and B simultaneously
bar
1
1
2
2
r
c
STD
('t
v
0 2 4 6 8 10 12 14 16 18 22 2420
pb
AUTO
x c
r
j
L
gm
CURRENT PROG.C
"Choice of the timeprogram
applied C"
P4
ÿ
C002222-B-04
bar
1
1
2
2
r
c
STD
('t
v
0 2 4 6 8 10 12 14 16 18 22 2420
pb
AUTO
x c
r
j
M
gm
LUNDI 11:45
C002224-D-04
2x
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C002968-D
t
h
j
A B
E F
C D
MCA 45 - 65 - 90 - 115 3. Description
06/09/2010 - 300024828-001-A 14

Ff [Menu] keys
Press keys C and D simultaneously
3.4.2. Description of the display
nKey functions
GBack to the previous level without saving the
modifications made
tManual reset
dCentral heating function:
Access to the max. heating temperature parameter.
[-] To reduce a value
rSanitary hot water function:
Access to sanitary hot water temperature parameter.
[+] To increase a value
®Access the menu selected or confirm a value modification
nOperating modes
dState heating pump A
DHeating programme deactivated:
The heating function is deactivated
rState DHW pump
mManual mode
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C003042-B
t
h
j
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C003043-B
t
h
j
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C003044-B
t
h
j
3. Description MCA 45 - 65 - 90 - 115
15 06/09/2010 - 300024828-001-A

nFlame output level
eLow output level 0 - 25 %
rAverage output level 25 - 50 %
tHigh output level 50 - 75 %
yOutput level 75 - 100 %
nSystem pressure
bar Pressure indicator:
The symbol is displayed next to the installation's pressure
value. If no water pressure sensor is connected, -.-
appears on the display
nOther information
"User menu:
Parameters at user level can be changed
!Information menu:
Reading the various current values
)Chimney-sweeping position:
Forced full or part load for CO2 measurement
-Service menu:
Parameters at installer level can be changed
KDisplay with the symbols:
$ + K + Z (Maintenance message)
\Hour counter menu:
Readout of the operating hours, number of successful
starts and hours on mains supply
aOn/Off switch:
After 5 lock-outs, the device must be switched off/on again
IOutside temperature sensor present
MThe symbol is displayed when the boiler pump is
operating
aFault:
Boiler indicates a fault. This is signalled by a P or X code
and a flashing display
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C003046-B
t
h
j
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C003047-C
t
h
j
-
)
L
m
r
r
d
d
d
T
y
1
2
SERVICE
°C°Fh
barPsi
% rpm
kW uA
x10 l/min
°CSt:
C003048-B
t
h
j
MCA 45 - 65 - 90 - 115 3. Description
06/09/2010 - 300024828-001-A 16

4 Operating the appliance - DIEMATIC
iSystem
4.1 Putting the appliance into operation
1. Check the water pressure in the installation shown on the control
panel display.
If the water pressure is lower than 0,8 bar, more water
should be added. If necessary, top up the water level in the
heating system (recommended hydraulic pressure
between 1,5 and 2,0 bar).
¼ See chapter: "Filling the system", page 35
2. Open the gas valve on the boiler.
3. Turn on the boiler using the on/off switch.
4. The first time the boiler is powered up, the #LANGUAGE menu is
displayed. Select the desired language by turning the rotary
button.
5. To confirm, press the rotary button.
The boiler will begin an automatic venting-programme (which lasts
approx. 3 minutes) and will do this every time the power supply is
isolated. If there is a problem, the error is displayed on the screen.
4.2 Reading out measured values
The various values measured by the appliance are displayed in the
#MEASURES menu.
1. To access "user" level: Press the > key.
2. To select the #MEASURES menu.
4Turn the rotary button to scroll through the menus or
modify a value.
4Press the rotary button to access the menu selected
or confirm a value modification.
¼ For a detailed explanation of menu browsing, refer
to the chapter: "Browsing in the menus", page 13.
C002366-B
Français - Deutsch - English -
Italiano - Espanol - Nederlands
- Polski -
bar
1
1
2
2
r
c
STD
('t
v
0 2 4 6 8 10 12 14 16 18 22 2420
pbx
c
r
gm
a
LANGUE FRANCAIS
C003079-A
bar
1
1
2
2
r
c
STD
('t
v
0 2 4 6 8 10 12 14 16 18 22 2420
pb
AUTO
x c
r
j
M
gm
SUNDAY 11:45
C002219-D-04
4. Operating the appliance - DIEMATIC iSystem MCA 45 - 65 - 90 - 115
17 06/09/2010 - 300024828-001-A

"User" level - #MEASURES menu
Parameter Description Unit
OUTSIDE TEMP. Outside temperature °C
ROOMTEMP. A (1) Room temperature of circuit A °C
ROOMTEMP. B (1) Room temperature of circuit B °C
ROOMTEMP. C (1) Room temperature of circuit C °C
BOILER TEMP. Water temperature in the boiler °C
PRESSURE Water pressure in the installation bar
WATER TEMP. (1) Water temperature in the DHW tank °C
INST DWH TEMP. (1) Instant hot water temperature °C
STOR.TANK.TEMP (1) Water temperature in the storage tank °C
DCW TEMPERATURE Domestic cold water temperature °C
SWIMMING P.T.B (1) Water temperature of the swimming pool on circuit B °C
SWIMMING P.T.C (1) Water temperature of the swimming pool on circuit C °C
OUTLET TEMP. B (1) Temperature of the flow water in circuit B °C
OUTLET TEMP. C (1) Temperature of the flow water in circuit C °C
SYSTEM TEMP. (1) Temperature of the system flow water if multi-generator °C
T.DHW BOTTOM Water temperature in the bottom of the DHW tank °C
TEMP.TANK AUX (1) Water temperature in the second DHW tank connected to the AUX circuit °C
DHW A TEMP. (1) Water temperature in the second DHW tank connected to circuit A °C
BACK TEMP Temperature of the boiler return water °C
WIND SPEED Fan rotation speed rpm
POWER Instantaneous boiler output (0%: Burner off or running at minimum output) %
CURRENT (µA) Ionization current µA
NB IMPULS. Number of burner start-ups (not restartable)
The meter is incremented by 8 every 8 start-ups
RUNTIME Number of burner operation hours (not restartable)
The meter is incremented by 2 every 2 hours
h
IN 0-10V (1) Voltage at input 0-10 V V
SEQUENCE Control system sequence
CTRL Software control number
(1) The parameter is only displayed for the options, circuits or sensors actually connected.
MCA 45 - 65 - 90 - 115 4. Operating the appliance - DIEMATIC iSystem
06/09/2010 - 300024828-001-A 18

4.3 Changing the settings
4.3.1. Setting the set point temperatures
To set the various heating, DHW and swimming pool temperatures,
proceed as follows:
1. Press the C key.
2. To select the desired parameter, turn the rotary button.
3. To modify the parameter, press the rotary button.
To go back to the previous display, press the key j.
4. To modify the parameter, turn the rotary button.
5. To confirm, press the rotary button.
To cancel, press key h.
Menu C
Parameter Adjustment range Description Factory setting
DAY TEMP. A 5 to 30 °C Desired room temperature in comfort periods on circuit A 20 °C
NIGHT TEMP. A 5 to 30 °C Desired room temperature in reduced periods on circuit A 16 °C
DAY TEMP. B (1) 5 to 30 °C Desired room temperature in comfort periods on circuit B 20 °C
NIGHT TEMP. B
(1) 5 to 30 °C Desired room temperature in reduced periods on circuit B 16 °C
DAY TEMP. C (1) 5 to 30 °C Desired room temperature in comfort periods on circuit C 20 °C
NIGHT TEMP. C
(1) 5 to 30 °C Desired room temperature in reduced periods on circuit C 16 °C
WATER TEMP. (1) 10 to 80 °C Desired domestic hot water temperature in the DHW circuit 55 °C
TEMP.TANK AUX
(1) 10 to 80 °C Desired domestic hot water temperature in the auxiliary circuit 55 °C
DHW A TEMP. (1) 10 to 80 °C Desired domestic hot water temperature in circuit A 55 °C
SWIMMING P.T.B
(1) 5 to 39 °C Desired temperature for swimming pool B 20 °C
SWIMMING P.T.C
(1) 5 to 39 °C Desired temperature for swimming pool C 20 °C
(1) The parameter is only displayed for the options, circuits or sensors actually connected.
MODE
C002266-A
4. Operating the appliance - DIEMATIC iSystem MCA 45 - 65 - 90 - 115
19 06/09/2010 - 300024828-001-A