Del ozone spa solar eclipse User manual
Installation Manual
4-2076-01 Rev.A
Ozone + UV Sanitation
IMPORTANT SAFETY INSTRUCTIONS
When installing and operating the DEL Spa Solar Eclipse, basic
precautions should always be followed:
READ AND FOLLOW ALL INSTRUCTIONS
• Readthismanualcompletelybeforeattemptinginstallation.
• Allpermanentelectricalconnectionsshouldbemadebyaqualified
electrician.
• Followallapplicableelectricalcodes.
• BesuretheelectricalpowerisshutOFFatthemaincircuitbreaker
beforeinstallingtheSpaSolarEclipse.
• IftheSpaSolarEclipseelectricalconnectionistobeattachedtothe
spacontrols,besurethespacontrolsareprotectedbyaGroundFault
CircuitInterrupter(G.F.C.I.).IftheSpaSolarEclipseisconnectedto
anindependentelectricalsupply,thenaG.F.C.I.mustbeinstalled
betweentheSpaSolarEclipseandtheelectricalsupply.
• WARNING-Toreducetheriskofelectricalshock,ifthepowercord
isdamaged,replacetheentireunitimmediately.
• TheSpaSolarEclipsemustbemountedunderthespaskirtsheltered
fromnaturalelements(rain,sun,sprinklers).
• PlasticozonesupplytubingisavailablewiththeSpaSolarEclipse.
Neverreplacethistubingwithmetaltubing.
• DonotoperatetheSpaSolarEclipseunlesssufficientwaterflowis
beingdrawnthroughtheunit.
• WARNING:Shortterminhalationofhighconcentrationsofozoneand
longterminhalationsoflowconcentrationsofozonecancauseharmful
physiologicaleffects.Donotinhaleozonegasproducedbythisdevice.
• WARNING:ExposuretoUVlightfromthisdeviceisharmfultoskinand
eyes.DonotattempttoremoveorservicetheUVlampwhileitislit.
SAVE THESE INSTRUCTIONS!
TABLE OF CONTENTS
Installation Instructions
1. Overview............................................................................................. 1
2. Mouting............................................................................................... 1
3. Plumbing............................................................................................ 1
4. Electrical............................................................................................. 2
5. Operation............................................................................................ 3
6. Maintenance....................................................................................... 3
Warranty................................................................................................. 7
SES Installation & Operations Manual
1
INSTALLATION INSTRUCTIONS
1. Overview
TheSpaSolarEclipseisaUV/Ozonesanitationunitdesignedfor
useinportablespasandtobecontrolledbythespa’sequipment
pack.Useofthisproductinapplicationsotherthanportablespas
willvoidyourwarrantyandcouldbeunsafe.
TheSpaSolarEclipsewillshipwithpackagingmaterialsupporting
theQuartzTube.Thispackagingmustberemovedbeforeany
fittingsareattachedand/ortheunitisinstalled.
2. Mounting
LocatetheMountingBracketandMountingBracketScrewsinthe
PartsBagandattachtheMountingBrackettotheSpaSolarEclipse
asshowninFigure1.MountingsHolesarelocatedonbothsidesof
theSpaSolarEclipse.
MounttheSpaSolarEclipsetothespaframewith4piecesof#8
hardwarethroughtheMountingBracketslots.Mountashighas
possibleintheequipmentarea.Thepreferredmountingorientation
andwaterflowdirectionisshowninFigure2.Theunitmayalsobe
mountedverticallywiththewaterenteringthelowerfitting.Contact
DELforotherinstallationoptions.
3. Plumbing
DELOzonerecommendsthattheOzoneInjectorbeinstalled
upstreamoftheSpaSolarEclipsesotheozonecaninteractwith
theUVlight.ThisinteractionleadstoAdvancedOxidationProcess
Figure 1: Mounting Bracket Assembly
Spa Solar Eclipse
MountingHole
Mounting
Bracket
MountingBracket
Screw
SES Installation & Operations Manual
2
whichwillimprovesanitation.However,theSpaSolarEclipsewill
functionproperlyiftheOzoneInjectorisinstalleddownstream.
a.Connectozonecompatibletubing(1/4”internaldiameter)tothe
open hose barb on the Spa Solar Eclipse
b.RuntubingtotheOzoneInjectororappropriatevacuumsource.
i. IftheSpaSolarEclipseismountedabovethewaterline,
tubingmayberundirectlytothevacuumsource.
ii. IftheSpaSolarEclipseismountedbelowthewaterline,run
tubingtoapointabovethewaterlineandbackdowntothe
vacuumsource.
c. Installthecheckvalveinthetubingabovethewaterline.Ensure
flowdirectionisfromtheSpaSolarEclipsetothevacuum
source.
d.Securealltubingconnectionswithhoseclamps.
4. Electrical
a.Verify that there is no power to the spa and connect the Spa
SolarEclipsecordintothematingconnectorsontheSpa
Controller.
b.Where possible, route the Spa Solar Eclipse power cord away
fromotherelectricallines.Avoidroutingthepowercordparallel
toanylow-voltagesignalwires.
Figure 2: Spa Solar Eclipse System Diagram
IsolationValves
(Optional)
Pump
WaterfromSpa
Injector
Ozone Line
SpaController/Heater
PowerCord
CheckValve
WaterReturn
to Spa
SES Installation & Operations Manual
3
c. Useaminimum8AWGsolidcopperconductortoconnect
thebondinglugprovidedontheEnclosureBasetothespa
equipmentground.
5. Operation
Ifinstalledcorrectly,theSpaSolarEclipsewillturnonandoffas
requiredbytheSpaController.Afterinstallation,turnthespaon
andverifythatthePOWERON(green)andUVLAMPON(blue)
indicatorlightsareilluminated.Repairanyleaksinthewateror
ozonelinesandverifythatsmallbubblescanbeseeninthereturn
flow.Finally,turntheSpaoffandmakesurethatthePOWERand
UVindicatorlightsarenotilluminated.
6. Maintenance
WARNING:BeforeperforminganymaintenanceontheSpaSolar
Eclipse,makesurethespaisshutdown.
a. UV Lamp Removal – See Figure 3.
IftheGreenPowerIndicatorison,buttheBlueUVLamp
Indicatorisoff,theUVlampneedstobereplaced.However,the
UVlampusefullifeis18months.TheLampmustbereplaced
Figure 3: Spa Solar Eclipse Exploded View
QuartzTube
EnclosureBase
AssemblyPin
UVReactor
UpperEnclosureAssembly
UVLamp
Compression
Washers
CompressionNut
SealingRings
LampConnectorPlug
SES Installation & Operations Manual
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after18monthsofuse,eveniftheBlueUVLampIndicatorisstill
lit.
i. Makesuretheunitisdisconnectedfrompowerandthelamp
hascooledbeforestartingmaintenance.
ii. OpentheSpaSolarEclipsebyremovingthescrewonthe
bottomoftheUpperEnclosureAssembly,rotatingitupand
pushingitbacktoreleaseitfromtheAssemblyPin.
iii. UnplugtheLampConnectorPlugattachedtothetopofthe
UVLampandplacetheUpperEnclosureAssemblyinasafe
place.
iv. SlowlypulltheUVLampoutoftheQuartzTubebythe
whiteceramicprongend.DO NOT TOUCH THE UV LAMP
GLASS WITH YOUR BARE HANDS.Theoilsonyour
handscancausehotspotsonthelampandshortenitslife.If
oilfromyourfingersisleftonthelampglass,cleanitoffwith
asofttowelandrubbingalcohol.Ifyouareremovinganold
lampforreplacement,handlethelampcarefullyanddispose
properly(seeEnvironmentalNoticebelow).
v. Makesurethetwoo-ringsandtheendcushionremainon
theceramicendsofthelampasitissetasideinasafe
place.
b. Installing the UV Lamp
i. MakesuretohandlethenewlampasdescribedinSection
6aandcleantheUVLampbeforeinstallationifneeded.
ii. SlowlyplacetheUVLampintotheQuartzTubeuntilit
contactsthebottomofthetube.
iii. ConnecttheLampConnectorPlugtothepinsonthelamp.
NOTE:DonotforcetheLampConnectorPlugontothepins.Ifforce
isneeded,itmeansthatthecomponentsaremisaligned.
ENVIRONMENTAL NOTICE:UVLampCONTAINSMERCURY.
Manageinaccordancewithdisposallaws.
See:www.lamprecycle.org
c. UV Reactor Service and Maintenance
TheUVLampishousedinaQuartzTube.IftheQuartzTube
becomesdirty,itsabilitytotransmitraysfromtheUVLampwill
bediminishedanddecreasesystemperformance.TheQuartz
TubeshouldberemovedfromtheUVReactoratleastoncea
year, or during a routine spa water change for inspection and
cleaningifnecessary.
SES Installation & Operations Manual
5
d. Quartz Tube Removal and Cleaning
CAUTION: Wear proper eye and skin protection for servicing
glass components.
i. MakesurethespaisshutdownandtheUVLampand
QuartzTubehavecooledbeforeperformingmaintenanceon
theQuartzTube.
ii. RemovetheUpperEnclosureAssemblyandUVLampas
describedinSectionAandsetasideinasafeplace.
iii. RemovetheplasticCompressionNut.Ifthereisanywater
remainingintheplumbing,itwillstarttoleakafterthe
CompressionNutisremoved.
iv. GrasptheinsideoftheQuartzTubeandpullitoutofthe
housing.MakesuretheSealingRingsandCompression
WashersdonotgetlostduringQuartzTuberemoval.
v. InspecttheSealingRingfornicksorhardnessandthe
CompressionWashersforcracks,replaceifnecessary.
vi. CleantheQuartzTubeexteriorwithamildsolutionof
muriaticacidandwaterinaratiooffourpartswatertoone
partacid(4:1).DONOTUSEABRASIVECLEANERSas
theycanscratchthehighqualityquartzglass.
CAUTION: Follow the directions for safe use and handling of
muriatic acid on the acid bottle label.
vii. AftercleaningtheQuartzTube,washitoffwithwaterand
wipedrywithasofttowel.InspecttheQuartzTubeforcracks
andreplaceifcracksarefound.
viii.MakesuretheinsideoftheQuartzTubeisdrybefore
replacingtheUVLamp(s).
NOTE:Damagecausedbybrokenquartztubesisnotcoveredunderthe
SpaSolarEclipseLimitedWarranty.
CAUTION: If broken glass is trapped in the spa system, do not
operate the spa. contact a service professional to have the glass
removed.
SES Installation & Operations Manual
6
e. Quartz Tube Installation
i. ArrangetheSealingRingsandCompressionWasherson
theQuartzTubeasshowninFigure4.
ii. InserttheQuartzTubepartiallyintotheUVReactor.Place
theCompressionNutovertheopenendoftheQuartzTube
and slowly push in till it is resting against the threads on the
UVReactor.
iii. ScrewtheCompressionNutintothethreadstillitisfinger
tight.DONOTOVERTIGHTEN.
iv. Afterspaisrefilled,turnthespaONandchecktheseal
aroundtheQuartzTubeforleaks.
v. Correctanyleakfoundbycarefullytighteningthe
CompressionNutnomorethanoneturn.
vi. SHUTDOWNthespaonceyouhaveconfirmedthatthere
arenoleaks.
vii. InstalltheUVLampasdescribedinSectionB.
viii.ReinstalltheUpperEnclosureAssemblytotheEnclosure
Base.MakesuretheAssemblyPinisfittedthroughthehole
inflangeoftheEnclosureBasebeforeyouscrewtheUpper
EnclosureAssemblyinplace.
ix. Theunitisnowreadyfornormaloperation.
f. Standard Replacement Parts List
i. UVReplacementLampAssembly 9-1100-01
ii. QuartzTubeReplacementAssembly 9-1108-01
SealingRings
3/8in
Compression
Washers
Figure 4: Quartz Tube Seal Assembly Detail
SES Installation & Operations Manual
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DEL OZONE
LIMITED ONE YEAR WARRANTY
The limited warranty set forth below applies to products manufactured by DEL OZONE – 3580 Sueldo Street, San Luis
Obispo, California 93401, and sold by DEL OZONE or its authorized dealers. This limited warranty is given only to the first
retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such products.
DEL Ozone warrants that it or its authorized dealers will repair or replace, at its option, any part of such products proven
to be defective in materials or workmanship within ONE (1) year from the date of retail purchase of such products. (All
parts) ANY REPAIR OR REPLACEMENT WILL BE WARRANTED ONLY FOR THE BALANCE OF THE ORIGINAL
WARRANTY PERIOD OR NINETY (90) DAYS, Whichever is greater.
NOTE: USE ONLY DEL AUTHORIZED DEL REPLACEMENT PARTS. USE OF ANY OTHER PART(S) WILL VOID
THIS WARRANTY.
Any replaced parts must be returned to DEL OZONE for warranty evaluation.
THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE FOLLOWING:
(a) Any labor charges for troubleshooting, removal, or installation of such parts.
(b) Any repair or replacement of such parts necessitated by faulty installation, improper maintenance, improper
operation, misuse, abuse, negligence, accident, fire, flood, repair materials, and/or unauthorized accessories.
(c) Any such products installed without regard to required local codes and accepted trade practices.
(d) Damage to unit caused by water backflow.
(e) Any implied warranty of merchantability or implied warranty of fitness for particular purpose, and such
warranties are hereby disclaimed.
(f) DEL Ozone shall not be liable under any circumstances for loss of use of such product, loss of profits, direct
damages, indirect damages, consequential damages, and / or incidental damages.
This warranty gives you specific legal rights. You may have other rights which vary from state to state.
TO OBTAIN WARRANTY SERVICE:
DEL OZONE
3580 Sueldo, San Luis Obispo, CA 93401
Customer Service Number: (800) 676-1335
Fax Number: (805) 541-8459
PROVIDE:
1. Customer name, mailing address, and telephone.
2. Installer/Mechanical Contractor or Dealer name.
3. Unit Part Number, Serial Number or Manufacture Date, and date of purchase.
4. The date of failure.
5. A description of the failure.
After this information is provided, DEL Ozone may release a RETURN GOODS AUTHORIZATION (RGA) NUMBER. After receiving the RGA number
the part in question must be returned to DEL Ozone, freight prepaid, with the RGA number clearly marked on the outside of the package. All
preauthorized defective parts must be returned to DEL Ozone within thirty (30) days. Under no circumstances may any product be returned to DEL
Ozone without prior authorization. Returns without the assigned RGA number on the outside of the package will be refused and shipped back to the
sender at their expense. Upon receipt of preauthorized returned goods, DEL Ozone will repair or replace, at DEL Ozone’s option, the defective product(s)
and return them (freight prepaid for products under warranty). Buyer’s acceptance of the product and use thereof constitutes acceptance of these terms.
4-1353-01_Rev.D
3580 Sueldo Street, San Luis Obispo, CA 93401
(800) 676-1335
o3inf[email protected]
www.delozone.com
EPA Estab. No. 071472-CA-001
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