Delem DA-65 User manual

Delem
V0303
MACHINE PARAMETERS
MANUAL
DA-65 (V7)
DA-69 (V7)
DA-68PL (V7)
DA on Windows (V1)

Delem
V0303, 0.2
GENERAL INTRODUCTION
In this machine parameter manual you find the explanation on:
• the input and output signals (X- and Y-axis and general);
• the selection possibilities of the machine parameter menu;
• the value and function of the machine parameters of the X- and Y-axis;
• the auxiliary axes with corresponding parameters.
The first chapter describes the function of the general input and output signals and the input and
output signals of the X- and Y-axis and in what way these signals should be connected to the
axis module. A DA-60 series control with a DM02 gives the basic machine configuration.
The High Speed Bus (HSB) takes care of the communication between the control and the
modules. Via this HSB line the modules are programmed with the appropriate machine
parameter values to control the axes. The programmed values of the axes are compared with the
actual axes positions and the machine parameter settings. If the ‘new’ values are within the range
the ‘new’ values become the actual values.
The machine parameters (including all axis parameters) are programmed in the machine
parameter menu of the control. Besides the programming of the machine parameters you have
several other selection possibilities in this machine parameter menu. These selection possibilities
are explained in chapter 2.
The basic machine parameters are to control the Y-axis. In chapter 3 these machine parameters
are explained. The explanation comprises the parameter range, the default value, the parameter
function and a description.
From chapter 4 until chapter 10 the parameters of the auxiliary axes and special functions are
given. The auxiliary axes are grouped per type of axis. The next type of axes and special
functions are explained:
• auxiliary axes (chapter 4);
• axes types and parameters (chapter 5);
• crowning (chapter 6);
• digital outputs (chapter 7);
• I-axes (chapter 8);
• part support (chapter 9);
• sensor machine parameters (chapter 10, not yet implemented).
This manual is valid for the following Delem control types:
• DA-65 (V7)
• DA-69 (V7)
• DA-68PL (V7)
• DA on Windows (V1)

Delem
V0303, 0.3
MACHINE PARAMETERS MANUAL
Table of contents
PAGE
GENERAL INTRODUCTION ................................................................................................ 0.2
Table of contents...................................................................................................................... 0.3
1. INPUT AND OUTPUT SIGNALS............................................................................1.1
1.1. Introduction.................................................................................................... 1.1
1.2. Y-axis input signals........................................................................................ 1.1
1.3. Y-axis output signals...................................................................................... 1.2
1.4. X-axis signals.................................................................................................1.4
1.5. Axis signals.................................................................................................... 1.4
1.6. Various input and output signals.................................................................... 1.5
2. MACHINE PARAMETERS MENU......................................................................... 2.1
2.1. Introduction.................................................................................................... 2.1
2.2. Selection procedure of machine parameters menu......................................... 2.1
2.3. Y-axis and general parameters....................................................................... 2.2
2.4. Auxiliary Axes ............................................................................................... 2.2
2.5. Module configuration..................................................................................... 2.3
2.6. Update control................................................................................................ 2.5
2.7. Machine parameters backup........................................................................... 2.8
2.8. Changing the menu name............................................................................... 2.8
2.9. Changing the access code ..............................................................................2.9
2.10. Options........................................................................................................... 2.10
2.11. Leaving the machine parameters menu.......................................................... 2.11
3. Y-AXIS AND GENERAL PARAMETERS ............................................................... 3.0
Parameter 1
Service row 1/0...................................................................................................... 3.1
Parameter 2
Y-max .................................................................................................................... 3.2
Parameter 3
Y-min..................................................................................................................... 3.3
Parameter 4
Y-direction +/- (1/0).............................................................................................. 3.4
Parameter 5
Linear Scale Ref. left (Y1) ................................................................................... 3.5
Parameter 6
Linear Scale Ref. right (Y1) ................................................................................ 3.6
Parameter 7
Tool Reference...................................................................................................... 3.7
Parameter TR

Delem
V0303, 0.4
Tool Reference correction ................................................................................. 3.7a
Parameter 8
Linear scale direction Y1 (0/1) ............................................................................ 3.8
Parameter 9
Linear scale direction Y2 (0/1) ............................................................................ 3.9
Parameter 10
Tandem 1/0 ......................................................................................................... 3.10
Parameter 11
Parallel switch 1/0 .............................................................................................. 3.11
Parameter 12
Max. Parallelism................................................................................................. 3.12
Parameter 13
Y-opening default............................................................................................... 3.13
Parameter 14
Braking time max............................................................................................... 3.14
Parameter MP
Mute programmable per bend step 1/0 ......................................................... 3.14.a
Parameter 15
Calibrate valves 1/0............................................................................................ 3.15
Parameter 16 - 19
Not used............................................................................................................... 3.16
Parameter 20
Relaxation Stiffness............................................................................................ 3.20
Parameter 21
Stiffness of frame................................................................................................ 3.21
Parameter 22
Calibration 1/0.................................................................................................... 3.22
Parameter 23
Force max............................................................................................................ 3.23
Parameter 24
Force min. ........................................................................................................... 3.24
Parameter FM
Force Middle..................................................................................................... 3.24a
Parameter 25
Output max......................................................................................................... 3.25
Parameter 26
Output min.......................................................................................................... 3.26
Parameter OM
Output middle .................................................................................................. 3.26a
Parameter 27
Pressure ramp..................................................................................................... 3.27
Parameter 28
Not used............................................................................................................... 3.28
Parameter 29
Not used............................................................................................................... 3.29
Parameter 30
Closing speed ...................................................................................................... 3.30

Delem
V0303, 0.5
Parameter 31
Closing speed incr. ............................................................................................. 3.31
Parameter 32
Closing ramp offset ............................................................................................ 3.32
Parameter 33
Del. before closing .............................................................................................. 3.33
Parameter 34
Opening speed .................................................................................................... 3.34
Parameter 35
Opening ramp offset .......................................................................................... 3.35
Parameter 36
Del. before opening ............................................................................................ 3.36
Parameter 37
Max. pressing speed ........................................................................................... 3.37
Parameter 38
Delay before pressing......................................................................................... 3.38
Parameter 39
Delay before pressing force ............................................................................... 3.39
Parameter 40 - 41
Not used............................................................................................................... 3.40
Parameter 42
Y-ref search speed .............................................................................................. 3.42
Parameter 43 - 45
Not used............................................................................................................... 3.43
Parameter 46
Closing brake ramp trim................................................................................... 3.46
Parameter 47
Closing gain trim................................................................................................ 3.47
Parameter 48
Opening gain trim .............................................................................................. 3.48
Parameter 49
Pressing gain trim .............................................................................................. 3.49
Parameter 50
Machine length between the cylinders ............................................................. 3.50
Parameter 51
Inertia under beam ............................................................................................ 3.51
Parameter 52
Inertia upper beam ............................................................................................ 3.52
Parameter 53
Not used............................................................................................................... 3.53
Parameter 54
Total machine length.......................................................................................... 3.54
Parameter 55
Punch clamp pressure........................................................................................ 3.55
Parameter 56
Die clamp pressure ............................................................................................. 3.56
Parameter 57

Delem
V0303, 0.6
Valve ramp closing............................................................................................. 3.57
Parameter 58
Not used............................................................................................................... 3.58
Parameter 59
Opening pressure ............................................................................................... 3.59
Parameter 60 - 119
Not used............................................................................................................... 3.60
Parameter 120
KO-table from floppy on/off 1/0 ..................................................................... 3.120
Parameter 121
Sequencer from floppy on/off 1/0 ................................................................... 3.121
Parameter 122
Sequencer debug on/off 1/0 ............................................................................. 3.122
Parameter 123-130
Sequencer options ............................................................................................ 3.123
Parameter 131
UAP from floppy on/off 1/0 ............................................................................. 3.131
4. AUXILIARY AXES .................................................................................................. 4.1
4.1. Introduction ................................................................................................. 4.1
4.2. Configuration procedure of axes ................................................................. 4.1
4.3. R-axis specific parameters........................................................................... 4.5
4.4. Z-axis specific parameters ........................................................................... 4.7
4.5. A second X-axis........................................................................................... 4.9
Parameter XX
X2 relative to X (1=on, 0=off) ......................................................................... 4.10
Parameter 7
Max. X1X2 difference...................................................................................... 4.11
Parameter 8
Backgauge type ................................................................................................ 4.12
Parameter 9 - 12
Distance A-D..................................................................................................... 4.14
4.6. X1X2 diference programming(option) ........................................................ 4.15
4.7. The spindle correction table ........................................................................4.18
5. AUXILIARY AXES PARAMETERS ...................................................................... 5.1
5.1. Introduction ................................................................................................. 5.1
5.2. Standard axis parameters ............................................................................. 5.1
Parameter 7
Min. value ............................................................................................................... 5.2
Parameter 8
Max. value .............................................................................................................. 5.3
Parameter 12
In position tolerance .............................................................................................. 5.4

Delem
V0303, 0.7
Parameter 28
Position measurement system ............................................................................... 5.5
Parameter SL
Number of slaves.................................................................................................... 5.6
Parameter 9
Pre scaling............................................................................................................... 5.7
Parameter 5
Reference position.................................................................................................. 5.8
Parameter 6
Reference search direction .................................................................................... 5.9
Parameter 17
RSD switch mounted ........................................................................................... 5.10
Parameter 21
Reference search speed........................................................................................ 5.13
Parameter 29
AD-min.................................................................................................................. 5.14
Parameter 30
AD-max ................................................................................................................. 5.14
Parameter 24
Encoder count dir (0/1) ....................................................................................... 5.15
Parameter 14
Default value......................................................................................................... 5.16
Parameter 76
Spindle allowance ................................................................................................ 5.17
Parameter 84
Overrun ................................................................................................................ 5.18
Parameter 85
Overrun wait time................................................................................................ 5.19
Parameter 15
Decimal point pos................................................................................................. 5.20
Parameter 27
Correction (X) ...................................................................................................... 5.21
Parameter 27
Correction (X) ...................................................................................................... 5.22
Parameter 25
Correction (Z) ...................................................................................................... 5.23
Parameter 25
Correction (Z) ...................................................................................................... 5.24
Parameter 26
Correction (R) ...................................................................................................... 5.25
Parameter 26
Correction (R) ..................................................................................................... 5.26
Parameter 122
Axis retract programmable................................................................................ 5.27
Parameter 130
Safety distance..................................................................................................... 5.28
Parameter 131

Delem
V0303, 0.8
Safety speed ......................................................................................................... 5.29
5.3. Parameters for Servo axes ........................................................................... 5.30
Parameter 2
Gain ....................................................................................................................... 5.31
Parameter 3
Switch.................................................................................................................... 5.32
Parameter 4
Ramp..................................................................................................................... 5.33
Parameter 11
Manual speed high............................................................................................... 5.34
Parameter 13
Acceleration ramp................................................................................................ 5.35
Parameter 34
Axis speed programmable................................................................................... 5.36
5.4. Parameters AC axes..................................................................................... 5.37
Parameter 78
Drive type ............................................................................................................. 5.39
Parameter FG
Break point high speed (Bfs)> ............................................................................ 5.40
Parameter SG
Break point low speed (Bss)>.............................................................................. 5.41
Parameter FS
Break point high speed (Bfs)< ............................................................................ 5.42
Parameter SS
Break point low speed (Bss)<.............................................................................. 5.43
Parameter 83
Stop time ............................................................................................................... 5.44
Parameter 86
Dc low speed ......................................................................................................... 5.45
Parameter 87
Dc high speed........................................................................................................ 5.46
Parameter 88
Dc low speed >...................................................................................................... 5.47
Parameter 89
Dc high speed > .................................................................................................... 5.48
6. CROWNING .............................................................................................................6.1
6.1. Introduction ................................................................................................. 6.1
6.2. Installation of the crowning device.............................................................. 6.2
6.3. Crowning device programming and adjusting............................................. 6.3
6.4. Crowning parameters................................................................................... 6.5
Parameter 7

Delem
V0303, 0.9
Min. value ............................................................................................................... 6.6
Parameter 8
Max. value .............................................................................................................. 6.7
Parameter 15
Decimal point pos................................................................................................... 6.8
Parameter 18
DA-min.................................................................................................................... 6.9
Parameter 19
DA-max ................................................................................................................. 6.10
Parameter 22
DA-out linear/table (0/1) ..................................................................................... 6.11
Parameter 23
Hysteresis.............................................................................................................. 6.12
Parameter 14
Default value......................................................................................................... 6.12
Parameter 31
Max computed value............................................................................................ 6.13
Parameter 31
Standard / high resolution (0/1).......................................................................... 6.14
Parameter AR
Automatic R-axis correction (0/1) ...................................................................... 6.15
7. DIGITAL OUTPUTS ................................................................................................ 7.1
7.1. Introduction ................................................................................................. 7.1
7.2. Digital R-axis............................................................................................... 7.1
Parameter 14
Default value........................................................................................................... 7.4
7.3. On/off outputs.............................................................................................. 7.5
Parameter NO
Number of FD outputs.......................................................................................... 7.6
Parameter LS
Ls FD output .......................................................................................................... 7.7
Parameter 14
Default value........................................................................................................... 7.8
8. I-AXES ...................................................................................................................... 8.1
8.1. Introduction ................................................................................................. 8.1
8.2. I-axis with 1 speed AC motor with potentiometer feedback ....................... 8.2
8.3. Digital I-axis parameters.............................................................................. 8.3
Parameter Nr
Nbr positions .......................................................................................................... 8.4
Parameter LS
Ls FD output .......................................................................................................... 8.5

Delem
V0303, 0.10
Parameter PT
Positioning time ..................................................................................................... 8.6
Parameter P1..P4
Position 1...4............................................................................................................ 8.7
9. PART SUPPORT ...................................................................................................... 9.1
9.1. Introduction ................................................................................................. 9.1
9.2. Digital part support...................................................................................... 9.2
9.2.1. Installation ................................................................................................... 9.2
9.2.2. Parameters digital part support.................................................................... 9.4
Parameter 7
Min. Angle .............................................................................................................. 9.6
Parameter 8
Max. Angle.............................................................................................................. 9.6
Parameter 18
Min. AD-value ........................................................................................................ 9.7
Parameter 19
Max. AD-value ....................................................................................................... 9.7
Parameter RF
Delay before retour factor..................................................................................... 9.8
Parameter SL
Nbr. of slaves .......................................................................................................... 9.9
Parameter 14
Default value......................................................................................................... 9.10
Parameter SA
Safety stop angle .................................................................................................. 9.11
Parameter MS
Max. angle speed ................................................................................................9.12
Parameter ML
Mean angle speed low.......................................................................................... 9.13
Parameter MH
Mean angle speed high ........................................................................................ 9.13
Parameter PN
Proportional gain min ......................................................................................... 9.14
Parameter PX
Proportional gain max......................................................................................... 9.14
Parameter FN
Feedforward gain min ......................................................................................... 9.15
Parameter FX
Feedforward gain max ........................................................................................ 9.15
Parameter DN
Differential gain min............................................................................................ 9.16
Parameter DX
Differential gain max........................................................................................... 9.16
Parameter AM
Adjustment mode................................................................................................. 9.17