Delta Regis DR-TB9K User manual

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
1
USER MANUAL
DR-TB9K, DR-TB15K, DR-TB22K, DR-TB30K,
DR-TB40K, DR-TB50K, DR-TB60K, DR-TB70K

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
3
Model Capacity Stroke Weight
DR-TB9K 4.5-9.0 kg
9.9-19.8 lbs
1.3 m
4.3 
3.4 kg
7.49 lbs
DR-TB15K 9.0-15.0 kg
19.8-33.0 lbs
1.3 m
4.3 
3.8 kg
8.37 lbs
DR-TB22K 15.0-22.0 kg
33.0-48.0 lbs
1.5 m
5.0 
7.2 kg
15.87 lbs
DR-TB30K 22.0-30.0 kg
48.0-66.0 lbs
1.5 m
5.0 
8.5 kg
18.74 lbs
DR-TB40K 30.0-40.0 kg
66.0-88.0 lbs
1.5 m
5.0 
9.8 kg
21.60 lbs
DR-TB50K 40.0-50.0 kg
88.0-110.0 lbs
1.5 m
5.0 
10.4 kg
22.93 lbs
DR-TB60K 50.0-60.0 kg
110.0-132.0 lbs
1.5 m
5.0 
11.6 kg
25.57 lbs
DR-TB70K 60.0-70.0 kg
132.0-154.0 lbs
1.5 m
5.0 
11.8 kg
26.01 lbs
Specicaons
• Read all instrucons before operang tool.
• Keep this instrucon manual with your tool.
• These specicaons and design may be changed for improvement without
prior noce.

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
4
Contents
1. SAFETY INSTRUCTIONS
1-1. Spring Balancer Installaon......................................................................... 5
1-2. Direcons for the use of Spring Balancer..................................................... 5
1-3. Maintenance and Inspecon....................................................................... 6
1-4. Disposal....................................................................................................... 6
2. USAGE............................................................................................................................... 6
3. CHECK THE CONTENTS OF THE PACKAGE ......................................................................... 6
4. INSTALLATION
4-1 Spring Balancer Installaon (Figure-1)......................................................... 6
4-2 Tool and device aachment & Tension adjustment (Figure-2)..................... 7
4-3 Secure work space ....................................................................................... 7
5. OPERATING INSTRUCTIONS
5-1 Manual Stop Replacement (Figure-3)........................................................... 7
5-2 Tool or Device Replacement ........................................................................ 8
5-3 Cable Replacement (Figure-4)...................................................................... 8
5-4 Safety Device................................................................................................ 9
6. TROUBLESHOOTING
6-1 Safety Device Lock Issues............................................................................. 9
6-2 Soluon for Cable trapped between Drum and Case ................................... 9
6-3 Disassembly and Assembly (Figure-5)........................................................... 9
7. MAINTENANCE AND INSPECTION (Figure-6).................................................................... 10

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
5
* Before using your new spring balancer, please read this manual carefully to ensure proper use and
prolong the life of the unit.
The following safety notaons are used throughout the manual to highlight safety precauons for
the user and for the machine.
!
!
!
DANGER
WARNING
CAUTION
DANGER indicates a potenally hazardous situaon which, if not
avoided by following the instrucons given, could result in death or
serious injury .
WARING indicates a potenally hazardous situaon which, if not
avoided by following the instrucons given, could result in death or
serious injury.
CAUTION indicates a potenally hazardous situaon which, if not
avoided by following the instrucons given, could result in injury or
material damage.
1. SAFETY INSTRUCTIONS(Spring Balancer)
Important safety instrucons for all spring balancers. When using spring balancers,
basic safety precauons should always be followed to reduce risk of personal injury.
1-1 Spring Balancer Installaon
• Install the balancer correctly. Incorrect installaon could cause personal injury or damage to
the Spring Balancer or other equipment.
• Install secondary wire rope or chain to the spring balancer. If the spring balancer’s main
hanger of ng link is damaged, it could protect workers’ safety from accidents.
• Make sure that the assist wire rope or secondary chain should be mounted
to a dierent locaon than the Spring Balancer’s main hanger.
• Make sure that there is enough slack in assist wire rope or secondary chain, so that it is able
to move freely. ln this installaon, if the main hanger breaks or falls down,
make sure to leave only a small amount of slack to avoid injury.
• Install stronger ng link than the maximum capacity of the Spring Balancer.
• The ng link must be closed so that it does not fall when even Spring Balancer’s shakes.
• Do not x the main hanger of Spring Balancer. Make sure it can swivel freely.
1-2 Direcons for the use of Spring Balancer
• Never pull down the cable while releasing spring tension.
• Never remove the tool from the Spring Balancer’s hook while the cable is extended. The
fast winding of cable could cause personal injury when you let go of the cable.
• Never work right under the suspended spring balancer and tool.
• Never Alter the Spring Balancer.
!WARNING
!WARNING

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
6
• Always use within the capacity range of the Spring Balancer.
• Always adjust the spiral spring tension before using the Spring Balancer.
• Do not pull down the cable over its maximum weight.
• Cable should only be pulled straight down.
• Do not use more than two tools for one unit Spring Balancer.
1-3 Maintenance and Inspecon
• Be sure to inspect the Spring Balancer on a regular basis.
• Stop using, if there is abrasion or damage on Cable or Hook.
• Never alter or disassemble the Spring Balancer.
• There is a coil spring in the body of Spring Balancer. If disassembled, the sudden expansion of
the coil spring can cause personal injury.
• If you need your Spring Balancer repaired, contact your sales agency or Delta Regis Tools Inc.
directly
1-4 Disposal
• Contact your disposal dealer, in case of disuse Spring Balancer. There is a sudden expansion of
the coil spring then the balancer is disassembled which can cause injury or damage to property
2. USAGE
A Spring Balancer is a device which suspends a tool above the work area helping to balance the
weight of the tool.
3. CHECK THE CONTENTS OF THE PACKAGE
When you pick the new balancer out from the box, you should check the contents and the
condion such as breakages or oil leakages during transportaon. You may refer the contents to the
part list of manual. If you have any problem with our Spring Balancer, contact your sales agency or
Delta Regis Tools Inc. directly.
4. INSTALLATION
4-1 Spring Balancer Installaon (Figure-I)
• You should install the Spring Balancer that has proper strength and strong ng link for its
capacity range. Anchor should hold at least 10 mes of the strength of the Spring Balancer’s
maximum capacity.
• The ng link must be closed so that it does not fall when even spring balancer is moved.
• Make sure that there is enough slack in assist wire rope or secondary chain, so that the spring
balancer it is able to move freely.
• Do not x the main hanger of spring balancer. Main Hanger should be able to swivel freely.
!CAUTION
!WARNING
!WARNING
!WARNING

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
7
1) Aach the main hook of the spring balancer to the
ng link.
2) Make sure the Spring Balancer can move (rotaon or
gradient) freely.
3) Aach an end of the wire rope or secondary chain to
the spring balancer’s body.
4) Aach the other end of the wire rope or secondary
chain to a separate ng link which does not support
the spring balancer.
5) Check the spring balancer is working smoothly with
suspended tool. <Figure-1>
• Use only weights within the capacity range of the Spring Balancer. In this case, calculate
the total weight of tool and accessories (Air hose., wire etc) including the Spring Balancer’s
weight.
4-2 Tool and device aachment & Tension adjustment
1) Make sure that the tool or device weight including accessories
are within the Spring Balancer’s specied range.
2) Adjust the coil spring tension to be in balance with tool or device.
• Adjust the spiral spring tension with Hex. socket screw key(4mm).
• Turn clockwise for increasing the spiral spring tension, and tum
counter-clockwise for decreasing it.
3) Li up the Tool or Device to the ng link. <Figue-2>
• Make sure that there is no person or object under the hook, when you aach the hook or
release the manual stopper lock. lf the weight of the tools or device hanging on the hook is
heavier than the maximum spring tension, it could drop and cause personal injury.
4-3 Secure work space
• Excessive cable’s exposure or the maximum stroke of the cable could cause damage to the Spring
Balancer and its life would be shortened.
• Check that the working range is within cable stroke range.
• If necessary, adjust the height of Spring Balancer or use a suitable Jig between the
hook and tool.
5. OPERATING INSTRUCTIONS
5-1 Manual stop operaon
• Make sure lock is engaged securely. You will hear a click if lock is engaged properly.
!CAUTION
!WARNING
!CAUTION
!DANGER

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
8
• Lock operaon
I. Pull out the spring pin, turn it counter-clockwise and
posion in groove.
II. Re-adjust coil spring tension unl you achieve desired
tool balance.
III. Move suspended tool up or down unl spring pin
enters groove and locks.
IV. Move tool again to make sure drum is locked. <Figure-3>
• Release operaon
I. Pull out the spring pin and turn clockwise unl it is back in release groove.
II. when spring pin moves into release groove the drum is released.
5-2 Tool or device replacement
• Never remove the suspended tool or device before making sure the drum lock is engaged
• Never release drum lock when the spring balancer is unloaded. If released, the fast winding of
the cable can lead to injury.
I. Lock the drum similar to “5-1 Manual Stop Operaon” and remove the suspended tool
or device.
II. Before aaching, ensure total weight of new tool or device, including all accessories, are
within the specied weight capacity of the spring balancer.
III. Adjust the coil spring tension at the same me turning the worm gear with wrench and
refer to gauge scale. Clockwise for increasing tension and counter-clockwise
for decreasing tension.
5-3 Cable replacement
• Cable replacement can be done without the product disassembly. If you need to disassemble
refer to “6-3 Disassembly and Assembly (Figure-5)”.
I. Pull down the cable to the maximum cable travel and
then engage manual stop.
II. Aer making sure the drum is locked, remove the tool
or device.
III. Remove the cable set bolt (plug) and pull out the cable
from the drum.
IV. Separate the collar and shock absorber from old cable
and assemble the new cable.
V. Aach the cable to the drum on inside of the housing.
VI. Assemble the cable set bolt (plug)
VII. Aer aaching the tool or device to the hook,
release the drum lock by using the manual stop.
!DANGER
!CAUTION

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
9
5-4 Safety Device
• Never remove the spiral spring from the spring case. Contact your sales agency or Delta Regis
Tools Inc. directly for repair or replacement.
6. TROUBLESHOOTING
• Stop working and take precauons when you have trouble in using Spring Balancer.
• Never release Tool or Device unl you nd out the cause of trouble.
Condition Cause Solution
Cable is not moving
e manual stop has been
engaged
Release manual stop (Refer to
item 5-1)
e cable is stuck between
drum and housing
Release the tension of the coil
spring and wind cable again.
(Refer to item 6-1)
Cable is only moving slightly
e tension of the coil spring
is set too low and the safety
device lock is in use
Release safety device lock
(Refer to item 6-1)
e spring is damaged and the
safety device lock is in use
Replace coil spring (Refer to
item 5-4)
6-1 Soluons for Safety Device Lock
Safety lock will engage if it senses low tension of the Coil Spring.
I. Check that the scale of gauge was not set at less than the minimum weight.
II. Move the suspended tool upward and downward and turn the worm gear in
clockwise direcon to raising the tension of the spiral spring unl it escapes LOCK point.
III. Conrm that the safety device is not locked in any secon of the stroke.
IV. When the safety device pin is locked under the minimum weight, the capacity range
of coil spring is too high for the weight of the tool. You should then change to a balancer
that has a lower weight capacity.
In the case that the coil spring is damaged.
I. Conrm the scale of the gauge is set inside of the capacity range.
II. Replace the coils spring. Refer to item “6-3 Cover Disassembly”
6-2 Soluon for cable stuck between drum and case
I. Pull down the cable when the tool is suspended on it.
II. Once cable is extended you can replace the cable aer disassembly (Refer to 6-3).
III. Replace cable if any signs of wear and tear occur.
6-3 Disassembly and assembly
I. Adjust the worm unl the tension of spring is situated at zero
II. Remove the E-RING at the end of the worm gear.
III. Release the bolt which connects the case and the cover and
disassemble the cover.
IV. The assembly is in reverse order of disassembly.
!WARNING
!WARNING

Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com
10
7. MAINTENANCE & INSPECTION
Periodically (Recommended every 30 days) inspect balancer and replace any damaged parts

Delta Regis_DR-TB9-70K_M_0.0
Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
www.deltaregis.com