DEMAG Dedrive Pro ACS880-DEMAG 01 Series User manual

010420 211 318 44 719 IS 922
English . . . . . . . . 3
English – USA . .9
Dansk . . . . . . . .17
Deutsch . . . . . .23
Español. . . . . . .29
Suomi . . . . . . . .35
Français . . . . . .41
Italiano . . . . . . . 47
Nederlands . . . . 53
Polski . . . . . . . .59
Português . . . . .65
Русский . . . . . .71
Svenska . . . . . . 77
Türkçe. . . . . . . .83
中文 . . . . . . . . .89
EN
USA
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
Kurzanleitung Montage
Quick installation guide
ACS880-DEMAG 01 drives
Frames R4 and R5

080519 Rev K
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dedrive-pro-880-frequency-
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Brief assembly instructions
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EN – Quick installation guide 3
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EN – Quick installation guide
This guide instructs briefly how to install the drive. For more detailed instructions,
engineering guide lines, technical data and complete safety instructions, see the
hardware manual.
Obey the safety instructions
The floor material below the drive must be non-flammable.
Check if capacitors need to be reformed
Reform the capacitors if the drive has not been powered (either in storage or unused)
for a year or more.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter modules with
electrolytic DC capacitors in the DC link capacitor reforming instructions
(3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• Only qualified electrical professionals are allowed to install and maintain the
drive.
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Never work on the control cables when power is applied to the drive or to the
external control circuits.
• Always ground the drive, the motor and adjoining equipment to the protective
earth (PE) bus of the power supply.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.

4 EN – Quick installation guide
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Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Typical power cable sizes are listed in table Kon page 98. For the conditions of the
sizing, see the hardware manual.
Ensure the cooling
See table Con page 96 for the losses and the cooling air flow through the drive. The
allowed operating temperature range of the drive without derating is -15 to +40 °C.
Protect the drive and input power cable
See table Con page 96. Check that the operating time of the fuse is below 0.5
seconds.
Install the drive on the wall
See figures A and Bon page 95.
Check the compatibility with IT (ungrounded), corner-
grounded delta, midpoint-grounded delta and TT systems
The standard drive with ground-to-phase varistors connected can be installed to a
symmetrically grounded TN-S system. For other systems, see the hardware manual
and ACS880 frames R1 to R11 EMC filter and ground-to-phase varistor
disconnecting instructions (3AUA0000125152 [English]).

EN – Quick installation guide 5
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.
A = TN-S system, B1 = Corner-grounded system, B2 = Midpoint-grounded system, C = IT system
WARNING! Do not install the drive with EMC filter options +E200 and +E202
connected to a system that the filter is not suitable for. This can cause danger,
or damage the drive.
WARNING! Do not install the drive with the ground-to-phase varistor
connected to a system that the varistor is not suitable for. If you do, the varistor
circuit can be damaged. See the drive hardware manual.
Note: With option +E201, remove EMC AC, EMC DC and VAR screws in for systems
other than TN-S if not removed at the factory. For more information, contact Demag.
Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before you
connect it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive, see figure Gon page 97. Measure the insulation resistance between
each phase conductor and the Protective Earth conductor using a measuring voltage
of 1000 V DC. The insulation resistance of a motor must exceed 100 Mohm
(reference value at 25 °C or 77 °F). For the insulation resistance of other motors,
PE
N
L3
L2
L1
PE
L3
L2
L1
L3
L2
L1
PE
L3
L2
L1
B1 CA
B2

6 EN – Quick installation guide
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please consult the manufacturer’s instructions. Note: Moisture inside the motor
casing will reduce the insulation resistance. If moisture is suspected, dry the motor
and repeat the measurement.
Attach the warning stickers in local languages
Connect the power cables
See figures D, E, Fand H. Use symmetrical shielded cable for the motor cabling.
1. Remove the front cover. IP21 units: Release the retaining clip with a screwdriver
(a) and lift the cover from the bottom outwards (b). Remove the cable entry box
cover by undoing the mounting screw.
2. Attach the residual voltage warning sticker in the local language next to the
control board top.
3. Remove the shroud on the power cable terminals by releasing the clips and lifting
the shroud up from the sides with a screwdriver (a). Knock out holes for the
cables to be installed (b).
4. Cut adequate holes into the rubber grommets. Slide the grommets onto the
cables. Prepare the cable ends. Slide the cables through the holes of the bottom
plate and attach the grommets to the holes.
5. Ground the cable shields 360 degrees under the grounding clamps.
6. Connect the twisted cable shields to the grounding terminals.
7. Connect the conductors of the input and motor cables. Tighten the screws.
8. Install the EMC shroud separating the input and output cabling if not installed yet.
9. Units with option +D150: Connect the conductors of the brake resistor cable to the
R+ and R- terminals.
10. Reinstall the shroud on the power terminals.
11. Secure the cables outside the unit mechanically.
12. Ground the motor cable shield at the motor end. For minimal interference, make a
360-degree grounding at the cable lead-through, or keep the pig tail short.
Connect the control cables
See figure I.

EN – Quick installation guide 7
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1. Cut adequate holes into the rubber grommets and slide the grommets onto the
cables. Slide the cables through the holes of the bottom plate and attach the
grommets to the holes.
2. Strip the cable ends and cut to suitable length (note the extra length of the
grounding conductors).
3. Ground the outer shields of all control cables 360 degrees at a grounding clamp in
the cable entry box.
4. Ground the pair-cable shields to a grounding clamp below the control board.
Leave the other end of the shields unconnected or ground them indirectly via a
high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
5. Connect the conductors to the appropriate terminals of the control board (see
page 8).
6. Wire the optional modules if included in the delivery.
7. Reinstall the front cover.
Note for fieldbus cabling. See figure J.
1. Install the additional grounding shelf.
2. Ground the outer shields of the cables 360 degrees at a grounding clamp.
3. Knock out holes in the cable entry box cover for the cables to be installed. Install
the cable entry box cover.
4. Plug the connector to the fieldbus module.
Default I/O connections
The default I/O connections of the Factory macro of the ACS880 primary control
program are shown below.

8 EN – Quick installation guide
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XPOW External power input
1+24VI 24 V DC, 2 A
2GND
XAI Reference voltage and analog inputs
1+VREF 10 V DC, RL1…10 kohm
2-VREF -10 V DC, RL1…10 kohm
3AGND Ground
4AI1+ Speed reference 0(2)…10 V, Rin >
200 kohm
5AI1-
6AI2+ By default not in use. 0(4)…20 mA, Rin =
100 ohm
7AI2-
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1AO1 Motor speed rpm 0…20 mA, RL<
500 ohm
2AGND
3AO2 Motor current 0…20 mA, RL< 500 ohm
4AGND
XD2D Drive-to-drive link
1B
Drive-to-drive link
2A
3BGND
J3 J3 Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
11 NC Ready
250 V AC / 30 V DC
2 A
12 COM
13 NO
21 NC Running
250 V AC / 30 V DC
2 A
22 COM
23 NO
31 NC Faulted(-1)
250 V AC / 30 V DC
2 A
32 COM
33 NO
XD24 Digital interlock
1DIIL Run enable
2+24VD +24 V DC 200 mA 1)
3DICOM Digital input ground
4+24VD +24 V DC 200 mA 1)
5DIOGND Digital input/output ground
J6 Ground selection switch
XDIO Digital input/outputs
1DIO1 Output: Ready
2DIO2 Output: Running
XDI Digital inputs
1DI1 Stop (0) / Start (1)
2DI2 Forward (0) / Reverse (1)
3DI3 Reset
4DI4 Acceleration & deceleration select
5DI5 Constant speed 1 (1 = On)
6DI6 By default not in use.
XSTO Safe torque off
1OUT1
Safe torque off. Both circuits must be
closed for the drive to start.
2SGND
3IN1
4IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
Wire sizes:
0.5 … 2.5 mm2
(24…12 AWG)
Tightening
torques: 0.5 N·m
(5 lbf·in) for both
stranded and
solid wiring.
1) Total load
capacity of these
outputs is 4.8 W
(200 mA / 24 V)
minus the power
taken by DIO1 and
DIO2.
Fault

EN – USA quick installation guide 9
DA
USA
DA
DE
ES
FI
FR
IT
NL
PT
RU
SV
TR
CN
EN – USA quick installation guide
This guide instructs briefly how to install the drive. For more detailed instructions,
engineering guide lines, technical data and complete safety instructions, see the
hardware manual.
Obey the safety instructions
The floor material below the drive must be non-flammable.
Check if capacitors need to be reformed
Reform the capacitors if the drive has not been powered (either in storage or unused)
for a year or more.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter modules with
electrolytic DC capacitors in the DC link capacitor reforming instructions
(3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• Only qualified electrical professionals are allowed to install and maintain the
drive.
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Never work on the control cables when power is applied to the drive or to the
external control circuits.
• Always ground the drive, the motor and adjoining equipment to the protective
earth (PE) bus of the power supply.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.

10 EN – USA quick installation guide
DA
USA
DA
DE
ES
FI
FR
IT
NL
PT
RU
SV
TR
CN
Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Typical power cable sizes are listed in table Kon page 98. For the conditions of the
sizing, see the hardware manual.
Ensure the cooling and the drive and input power cable
See the table below for the losses, cooling air flow through the drive and UL class T
fuses for branch circuit protection per NEC. The allowed operating temperature range
of the drive without derating is -15 to +40 °C. Check that the operating time of the
fuse is below 0.5 seconds.