Demco HCM User manual

AB20020, Rev 6
10/20
HCM
300 Gallon Sprayer

Page 2 AB20020
WARRANTY POLICY, OPERATOR MANUALS, PARTS MANUALS & REGISTRATION
Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco
product.
INTRODUCTION
Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied
with your new piece of equipment.
If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and
follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.
Please read and understand this manual before operation.
Chemicals are dangerous. Know exaclty what you’re going to do and what is going
to happen before attempting to work with these products. Improper selection or use
can injure people, animals, plants and soil.
Always wear protective clothing such as coveralls, goggles and gloves when working
with chemicals or the sprayer.
Be sure to dispose of all unused chemicals or solutions in a proper and ecologically
sound manner.
WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE THE FOLLOWING
INSTRUCTIONS:
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5)
(3 radial-line head markings) hex head bolts are used
throughout assembly of this piece of equipment.
2. Whenever terms “LEFT” and “RIGHT” are used in this
manual it means from a position behind the sprayer and
facing forward.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO. AND
DESCRIPTION.
4. All reference numbers used in the assembly instructions
of the sprayer main frame correspond with the reference
numbers in the HCM Main Parts List.

Page 3 AB20020
Introduction................................................................................................................... 4
Gerneral information ................................................................................................... 4
General Saftey Instructions ........................................................................................5-9
Safety Sign Identification and Location ................................................................. 10-11
Bolt Torque................................................................................................................... 12
Axle Installation ........................................................................................................... 13
Wheel Carrier Installation........................................................................................... 14
Tongue and Hitch Installation .................................................................................... 15
Tank Installation ........................................................................................................... 15
Platform, Step, and Hand Rail Installation ................................................................ 16
Truss-T Boom Installation (21’, 28’, 30’, & 40’) ........................................................... 17
Truss Boom Installation (28’, 30’, 40’, & 45’) .............................................................. 18
Boom Carrier Installation............................................................................................ 18
Safety Stand Installation ............................................................................................. 18
Manual Control and Panel Mount Installation.......................................................... 19
Hypro Belt Drive Centrifugal Pump Installation and Parts Breakdown................. 20
Ace Centrifugal Hydraulic Pump Mounting ............................................................. 21
Start-up Instructions for Centrifugal Pump............................................................... 21
Roller Pump Parts Breakdown ................................................................................... 22
(CPTK-1) Quick Refill Plumbing and Parts Breakdown ........................................... 23
Foam marker, Electric control panel, and hand gun storage ................................ 24
HCM Main Parts Breakdown and Parts List............................................................ 25-26
Calibration Chart and Instructions ............................................................................ 27
Sprayer Checklist and Care........................................................................................ 28
Warranty Registration .............................................................................................. 29-30
TABLE OF CONTENTS

Page 4 AB20020
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR
PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN INJURY OR DEATH!
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
DANGER:
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury. This signal
word is to be limited to most extreme situations typically
for machine components which, for functional purposes,
cannot be guarded.
WARNING:
Indicates a potentially hazardous situation that, if not
avoided,could result in death or serious injury, and includes
hazards that are exposed when guards are removed. It may
also be used to alert against unsafe practices.
CAUTION:
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact
your dealer or DEMCO, 4010 320th Street, Boyden, IA 51234
ph: [phone] or Toll Free: 1-800-543-3626 Fax: [phone] or 1-800-845-6420
http://www.demco-products.com
SIGNAL WORDS:
This manual uses the following signal words--DANGER,
WARNING, and CAUTION-- with safety messages. The
appropriate signal word has been selected using the
following guidelines.
SAFETY

Page 5 AB20020
Every year many accidents occur which could be avoided by a few seconds of thought and more careful
approach to handling equipment. You, the operator, can avoid accidents by observing precautions in
this section. To avoid personal injury, study precautions and insist those working with you, or you yourself,
follow them.
Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is missing.
Do not attempt to operate this sprayer under the influence of alcohol or drugs.
Review safety instructions with all users.
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS
SPRAYER UNTILTHEYHAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS
AND HOW IT WORKS.
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS). Do not paint
over, remove, or deface any safety signs or warning decals on your sprayer. Observe all safety signs and
practice instructions on them.
Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in question
DON’T TRY IT.
It is the responsibility of operator to know lighting and marking requirements of local highway authorities and to
install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at
night or during periods of limited visibility.
Lighting kits are available from your dealer or manufacturer.
SAFETY...YOU CAN LIVE WITH IT
SAFETY
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this
manual or function you do not understand, contact your local authorized dealer or manufacturer.
EQUIPMENT SAFETY GUIDELINES
LIGHTING AND MARKING

Page 6 AB20020
• Keepwheelandlugnutstightenedtospeciedtorque.
• Assurethatagriculturalimplementtiresareinatedevenly.
• Givesprayeravisualinspectionforanyloosebolts,wornparts,orcrackedwelds,andmakenecessaryrepairs.
Follow maintenance safety instructions included in this manual.
• Besuretherearenotoolslyingonorinequipment
• Donotusesprayeruntilyouaresurethatareaisclear,especiallyaroundchildrenandanimals.
• Don’thurrylearningprocessortakesprayerforgranted.Easeintoitandbecomefamiliarwithyournewequip-
ment.
• Practiceoperationofyoursprayeranditsattachments.Completelyfamiliarizeyourselfandotheroperators
with its operation before using.
• UseatractorequippedwithRollOverProtectionSystem(ROPS)andfastenyourseatbeltpriortostarting
engine.
• ManufacturerdoesnotrecommendusageoftractorwithROPSremoved.
• Movetractorwheelstowidestrecommendedsettingstoincreasestability.
• Donotallowanyonetostandbetweentongueorhitchandtowingunitwhenbackinguptoequipment.
TIRE SAFETY
SAFETY
• Failuretofollowproperprocedureswhenmountingtireonrimcanproduceanexplosionresultinginserious
injury or death.
• Donotattempttomounttireunlessyouhaveproperequipmentandexperience.
• Inatingorservicingtirescanbedangerous.Wheneverpossible,trainedpersonnelshouldbecalledtoservice
or mount tires.
• Alwaysorderandinstalltiresandwheelswithappropriatetypeandloadcapacitytomeetorexceedanticipated
weight to be placed on sprayer.
BEFORE OPERATION:
• CarefullystudyandunderstandthismanualandtheOwner’sManual.
• Donotwearloose-ttingclothingwhichmaycatchinmovingparts.
• Alwayswearprotectiveclothingandsubstantialshoes.
• Itisrecommendedthatsuitablehearingandeyeprotectionbeworn.
• Operatormaycomeincontactwithcertainmaterialswhichmayrequirespecicsafetyequipmentrelativeto
handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)

Page 7 AB20020
• Donotwalkorworkunderraisedcomponentsorattachmentsunlesssecurelypositionedandblocked.
• Keepallbystanders,pets,andlivestockclearofworkarea.
• Operatetowingunitfromoperatorsseatonly.
• Neverstandalongsideofunitwithenginerunningorattempttostartengineand/oroperatemachinewhile
standing alongside of unit.
• Neverleaverunningequipmentattachmentsunattended.
• Asaprecaution,alwaysrecheckhardwareonequipmentfollowingevery100hoursofoperationCorrectall
problems. Follow maintenance safety procedures.
SAFETY
DURING OPERATION
• Bewareofbystanders,PARTICULARLY CHILDREN! Always look around to make sure it is safe to start engine
of towing unit or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you
may not hear people shouting.
•NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer.
• Keephandsandclothingclearofmovingparts.
• Donotclean,lubricate,oradjustyoursprayerwhileitismoving.
• Whenhaltingoperation,evenperiodically,settractorortowingunitbrakes,disengagePTO,shutoffengine,
and remove ignition key.
• Beespeciallyobservantofoperatingareaandterrain-watchforholes,rocks,orotherhiddenhazards.Always
inspect area prior to operation.
- DO NOT operate near edge of drop-offs or banks.
- DO NOT operate on steep slopes as overturn may result.
- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pickthemostlevelpossibleroutewhentransportingacrosselds.Avoidedgesofditches,gullies,andsteep
hillsides.
• Beextracarefulwhenworkingoninclines.
• Periodicallyclearequipmentofbrush,twigs,orothermaterialstopreventbuildupofdrycombustiblemateri-
als.
• Maneuvertractorortowingunitatsafespeeds.
• Avoidoverheadwiresorotherobstacles.Contactwithoverheadlinescouldcauseseriousinjuryordeath.
• Avoidloosegravel,rocks,andholes;theycanbedangerousforequipmentoperationormovement.
• Allowforsprayerlengthwhenmakingturns.

Page 8 AB20020
• Planyourroutetoavoidheavytrafc.
• Beasafeandcourteousdriver.Alwaysyieldtooncomingtrafcinallsituations,includingnarrowbridges,
intersections, etc.
• Beobservantofbridgeloadratings.Donotcrossbridgesratedlowerthangrossweightofunityouareop-
erating.
• Watchforobstructionsoverheadandsidetosidewhiletransporting.
• Alwaysoperateequipmentinapositiontoprovidemaximumvisibilityatalltimes.Makeallowancesforin-
creased length and weight of sprayer when making turns, or stopping.
SAFETY
FOLLOWING OPERATION
• Followingoperation,orwhenunhitching,stoptractorortowingunit,setbrakes,disengagePTOandallpower
drives, shut off engine and remove ignition key.
• Storesprayerinanareaawayfromhumanactivity.
• Donotparksprayerwhereitwillbeexposedtolivestockforlongperiodsoftime.Damageandlivestock
injury could result.
• Donotpermitchildrentoplayonoraroundthestoredsprayer.
• Makesureallparkedmachinesareonahard,levelsurfaceandengageallsafetydevices.
• Wheelchocksmaybeneededtopreventunitfromrolling.
HIGHWAY AND TRANSPORT OPERATIONS
•SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and lo-
cal regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement
agencies for your own particular regulations. If required safety chains should be obtained and installed. Only
safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing
and towed machines in event of separation of primary attaching system. Use a high strength, appropriately
sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and se-
cure to draw bar cage, mounting loops, or bumper frame.
• Adoptsafedrivingpractices:
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH SPRAYER
IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT.
- Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an
emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep tractor or towing unit in gear to provide engine braking when going downhill. Do not coast.
- Do not drink and drive!
• Comply with state and local laws governing highway safety and movement of farm machinery on public
roads.
• Useapprovedaccessorylightingagsandnecessarywarningdevicestoprotectoperatorsofothervehicles
on highway during transport. Various safety lights and devices are available from your dealer.
• Useofashingamberlightsisacceptableinmostlocalities.However,somelocalitiesprohibittheiruse.Local
laws should be checked for all highway lighting and marking requirements.
• Whendrivingtractorandsprayerunder20mph(40kph)dayornight,useashingamberwarninglightsand
a slow moving vehicle (SMV) identification emblem.

Page 9 AB20020
SAFETY
PERFORMING MAINTENANCE
• Goodmaintenanceisyourresponsibility.Poormaintenanceisaninvitationtotrouble.
• Makesurethereisplentyofventilation.Neveroperateengineoftowingvehicleinaclosedbuilding.Exhaust
fumes may cause asphyxiation.
• Beforeworkingonthismachine,stoptowingvehicle,setbrakes,disengagePTOandallpowerdrives,shut
off engine and remove ignition key.
• Becertainallmovingpartsandattachmentshavecometoacompletestopbeforeattemptingtoperform
maintenance.
•Always use a safety support and block wheels. Never use a jack to support machine.
• Alwaysusepropertoolsorequipmentforjobathand.
• Useextremecautionwhenmakingadjustments.
• Followtorquechartinownersmanualwhentighteningboltsandnuts.
• Neveruseyourhandstolocateahydraulicleakonattachments.Useasmallpieceofcardboardorwood.
Hydraulic fluid escaping under pressure can penetrate skin.
• Openingsinskinandminorcutsaresusceptibletoinfectionfromhydraulicuid.Without immediate medi-
cal treatment, serious infection and reactions can occur.
• Whendisconnectinghydrauliclines,shutoffhydraulicsupplyandrelieveallhydraulicpressure.
• Replaceall shields and guards after servicing and before moving.
• Afterservicing,besurealltools,partsandserviceequipmentareremoved.
• Donotallowgreaseoroiltobuilduponanystepsorplatform.
• Whenreplacingboltsrefertoownersmanual.
• Refertobolttorquechartinownersmanualforheadidenticationmarking.
• Wherereplacementpartsarenecessaryforperiodicmaintenanceandservicing,genuinefactoryreplace-
ment parts must be used to restore your equipment to original specifications. Manufacturer will not claim
responsibility for use of unapproved parts or accessories and other damages as a result of their use.
• Ifequipmenthasbeenalteredinanywayfromoriginaldesign,manufacturerdoesnotacceptanyliabilityfor
injury or warranty.
• Areextinguisherandrstaidkitshouldbekeptreadilyaccessiblewhileperformingmaintenanceonthis
equipment.

Page 10 AB20020
SAFETY
SAFETY SIGN CARE
• Keepsafetysignscleanandlegibleatalltimes.
• Replacesafetysignsthataremissingorhavebecomeillegible.
• Replacementpartsthatdisplayedasafetysignshouldalsodisplaycurrentsign.
• Safetysignsareavailablefromyourdistributor,dealerpartsdepartment,ormanufacturer.
How to install safety signs:
• Besureinstallationareaiscleananddry.
• Decideonexactpositionbeforeyouremovebackingpaper.
• Removesmallestportionofsplitbackingpaper.
• Aligndecaloverspeciedareaandcarefullypresssmallportionwithexposedstickybackinginplace.
• Slowlypeelbackremainingpaperandcarefullysmoothremainingportionofdecalintoplace.
• Smallairpocketscanbepiercedwithapinandsmoothedoutusingpieceofdecalbackingpaper.
Types of safety sign and locations on a HCM Sprayer are shown in the illustration below. Good safety requires
that you familiarize yourself with various safety signs, type of warning, and particular function related to that
area, that requires your SAFETY AWARENESS.
A
B
F
D
E
C
A AB21014 - Qty.1 Warning Observe Following Instructions
B AB21001 - Qty.1 Warning Do Not Stand on Sprayer
C AG21002 - Qty.1 Caution 20 M.P.H.
D AA21014 - Qty.1 Fresh Water Only
E AB21051 - Qty.2 Model HCM
F AA21012 - Qty. 2 Small Demco’s
(See Next Page for decal picture)
SAFETY SIGN LOCATIONS

Page 11 AB20020
*5$'( &/$66 &/$66
*5$'( *5$'(
&/$66
   $
Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil
bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
* GRADE or CLASS value for bolts and capscrews are identified by their head markings.
BOLT TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide.
Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.
TORQUE SPECIFICATION
*5$'( &/$66 &/$66
*5$'( *5$'(
&/$66
   $
Bolt Torque for Standard bolts *
“A” GRADE 2 GRADE 5 GRADE 8
lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4” 6 (8) 9 (12) 12 (16)
5/16” 10 (13) 18 (25) 25 (35)
3/8” 20 (27) 30 (40) 45 (60)
7/16” 30 (40) 50 (70) 80 (110)
1/2” 45 (60) 75 (100) 115 (155)
9/16” 70 (95) 115 (155) 165 (220)
5/8” 95 (130) 150 (200) 225 (300)
3/4” 165 (225) 290 (390) 400 (540)
7/8” 170 (230) 420 (570) 650 (880)
1” 225 (300) 630 (850) 970 (1310)
Bolt Torque for Metric bolts *
“A” CLASS 8.8 CLASS 9.8 CLASS 10.9
lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
6 9 (13) 10 (14) 13 (17)
7 15 (21) 18 (24) 21 (29)
8 23 (31) 25 (34) 31 (42)
10 45 (61) 50 (68) 61 (83)
12 78 (106) 88 (118) 106 (144)
14 125 (169) 140 (189) 170 (230)
16 194 (263) 216 (293) 263 (357)
18 268 (363) -- -- 364 (493)
20 378 (513) -- -- 515 (689)
22 516 (699) -- -- 702 (952)
24 654 (886) -- -- 890 (1206)
A AB21014
WARNING
To prevent serious injury or
death.
Do not ride or stand on sprayer
while any part of sprayer is
moving.
Keep riders off at all times.
REV 1 AB21001
B AB21001
CAUTION!
Do not exceed 20 MPH
when loaded.
09/99 AG21002
C AG21002
D AA21014
CLEAR
FRESH
WATER
ONLY
AA21014
E AB21051
-/$%,(#- "9$%-#/
-!$%)."/9$%.)/7!53!
REV 0 AB21051
F AA21012
SAFETY

Page 12 AB20020
ASSEMBLY INSTRUCTIONS
1. Begin by resting the Frame (#28) on saw horses, barrels
or some other solid object, so that the frame is about 36”
off the ground.
2. Slide the Axle Tube (#14) through the Frame (#28) as
shown.
3. Center the Axle Tube in the frame. Secure in place
with one 1/2” square U-bolt (#4) and two nylon locknuts
(#22) on each side.
* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 21




,7(0 3$57 '(6&5,37,21 47<
  :$6+(5)/$7

  :$6+(5)/$7

  )/$7:$6+(5

  721*8()+&0+&3635$<(56

  [8%ROW

  [%2/7:+((/

  $66<635$<(5+,7&+

  3/$7)250)+&0+36356

  67(3)25+&0

  6$)(7<+$1'5$,/)+&0

  &277(53,1

  :$6+(5)/$7

  %2/71&;*5+(;+($'

  %2/71&;+(;+($'*5

  78%(

  8%2/751'1&;;

  %2/71&;

  %2/71&;*5+(;

  %22002817

  8%2/7[[

  +&3+26(+2/'(5%5.7

  %2/71&;+(;)8//7+5($'

  1871&/2&.1<,16(57

  52'/2&.3,1

  635,1*&2035(66,21

  1871&1</21/2&.

  %5$&($1*/(

  6,1*/($;/(*$/+&0635$<(5

  0$,1)5$0()+&0*635$<(5

  67(307$1*/()+&0(75

  1871&/2&.1</21,16(57

  1871&1</21/2&.

  %5$&.(7'0%+$*5281'67$1'

  3267/21*67$1'

  3/$7(675$3$1&+25

  -$&.6,'(:,1'

  $66<-$&.6725$*(02817

  78%(

  675$3

  (<(:$6+7$1.:,7+/,'

  *$/(<(:$6+7$1.%5$&.(7

  +8%$66(0%/<121%5$.,1*

 3(5$ *$/7$1.

 3/6 /,'6328700)*$/

AXLE INSTALLATION

Page 13 AB20020
ASSEMBLY INSTRUCTIONS
4. Attach the Wheel Carriers (#28) to the Axle Tube with two
1/2” square u-bolts (#5) and four nylon locknuts (#23) on
each side. DO NOT TIGHTEN BOLTS AT THIS TIME.
5. Slide the wheel carriers into position for your particular
row spacing (30” or 40” rows).
NOTE: Check the position of the wheel carrier up
- rights for 30” rows (VIEW A) or 40” rows, turf or
pasture (VIEW B) as shown.
6. Tighten the U-bolts on the wheel carriers.
7. Bolt thetwo rims (#6,withtires mounted)tothe hubswith
the twelve 1/2” x 1” lug bolts (#36) provided.
6
28
36
23
5
VIEW A
3-1/2”
13-1/2”
6
23
5
VIEW B
* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 21
23
15
15
WHEEL CARRIER INSTALLATIION AND ROW SPACING

Page 14 AB20020
ASSEMBLY INSTRUCTIONS
8. Fasten tongue(#3)toframe(#28) usingten1/2”x 1-1/4”(#16)
and two 1/2” x 1-1/2” (#17) bolts, and nylon locknuts (#22) on
bottom side of tongue. Also add a 1/2” Flat washer (#2) to
each hole on bottom side of tongue.
9. Fasten the Clevis Hitch (#6) to the tongue with six 1/2” x
1-1/4” hex head bolts (#16) and nylon locknuts (#22).
Final hitch adjustments should be made when sprayer is
assembled and ready to be towed by the tractor. Tank and
Frame should be level.
10. Attach jack (#35) to tongue (#3) using jack pin. Turn jack to
the down position.
11. Remove the frame assembly from the sawhorses, allowing
it to rest on the tires (not shown) and the jack.
Block the tires to prevent sprayer from rolling during the
rest of the assembly.
TANK INSTALLATION
ASSEMBLY INSTRUCTIONS
12. Bolt the Plumbing Support (#20) to the front frame
as shown using two 3/8” x 1-1/4” hex head bolts (#13)
and nylon locknuts (#25).
13. Place the Tank (#42) in the frame as shown,making sure
tank is well centered.
14. Secure the tank with the two heavy dutyTank Straps and
Anchors (#34) using eight 3/8” x 5” full thread bolts (#21)
and nylon locknuts (#25). NOTE: Weave the strap
through the anchor as shown in VIEW A.
VIEW A
* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 21










,7(0 3$57 '(6&5,37,21 47<
  :$6+(5)/$7

  :$6+(5)/$7

  )/$7:$6+(5

  721*8()+&0+&3635$<(56

  [8%ROW

  [%2/7:+((/

  $66<635$<(5+,7&+

  3/$7)250)+&0+36356

  67(3)25+&0

  6$)(7<+$1'5$,/)+&0

  &277(53,1

  :$6+(5)/$7

  %2/71&;*5+(;+($'

  %2/71&;+(;+($'*5

  78%(

  8%2/751'1&;;

  %2/71&;

  %2/71&;*5+(;

  %22002817

  8%2/7[[

  +&3+26(+2/'(5%5.7

  %2/71&;+(;)8//7+5($'

  1871&/2&.1<,16(57

  52'/2&.3,1

  635,1*&2035(66,21

  1871&1</21/2&.

  %5$&($1*/(

  6,1*/($;/(*$/+&0635$<(5

  0$,1)5$0()+&0*635$<(5

  67(307$1*/()+&0(75

  1871&/2&.1</21,16(57

  1871&1</21/2&.

  %5$&.(7'0%+$*5281'67$1'

  3267/21*67$1'

  3/$7(675$3$1&+25

  -$&.6,'(:,1'

  $66<-$&.6725$*(02817

  78%(

  675$3

  (<(:$6+7$1.:,7+/,'

  *$/(<(:$6+7$1.%5$&.(7

  +8%$66(0%/<121%5$.,1*

 3(5$ *$/7$1.

 3/6 /,'6328700)*$/









,7(0 3$57 '(6&5,37,21 47<
  :$6+(5)/$7

  :$6+(5)/$7

  )/$7:$6+(5

  721*8()+&0+&3635$<(56

  [8%ROW

  [%2/7:+((/

  $66<635$<(5+,7&+

  3/$7)250)+&0+36356

  67(3)25+&0

  6$)(7<+$1'5$,/)+&0

  &277(53,1

  :$6+(5)/$7

  %2/71&;*5+(;+($'

  %2/71&;+(;+($'*5

  78%(

  8%2/751'1&;;

  %2/71&;

  %2/71&;*5+(;

  %22002817

  8%2/7[[

  +&3+26(+2/'(5%5.7

  %2/71&;+(;)8//7+5($'

  1871&/2&.1<,16(57

  52'/2&.3,1

  635,1*&2035(66,21

  1871&1</21/2&.

  %5$&($1*/(

  6,1*/($;/(*$/+&0635$<(5

  0$,1)5$0()+&0*635$<(5

  67(307$1*/()+&0(75

  1871&/2&.1</21,16(57

  1871&1</21/2&.

  %5$&.(7'0%+$*5281'67$1'

  3267/21*67$1'

  3/$7(675$3$1&+25

  -$&.6,'(:,1'

  $66<-$&.6725$*(02817

  78%(

  675$3

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
  *$/(<(:$6+7$1.%5$&.(7

  +8%$66(0%/<121%5$.,1*

 3(5$ *$/7$1.

 3/6 /,'6328700)*$/

TONGUE & HITCH INSTALLATION

Page 15 AB20020
ASSEMBLY INSTRUCTIONS
15. Bolt the Platform Mounting Brackets (#30) to the frame
using four 1/2” x 1-1/4” hex head bolts (#17) and nylon
locknuts (#23).
16. Bolt the Platform (#8) to the Mounting Brackets (#4) using
four 3/8” x 1-1/4” hex head bolts (#14), flatwashers (#2)
and nylon locknuts (#26).
17. Bolt the Step (#9) to the platform as shown using two
1/2” x 1-1/4” hex head bolts (#17) and nylon locknuts(#23).
18. Bolt the Safety Rail (#10) to the platform as shown using two
1/2” x 1-1/4” hex head bolts (#17) and nylon locknuts (#23). Mount
wash tank bracket (#41) to front handrail (#10) with three 1/4”
x 1” round U-bolts (#16), flat washers and nylon locknuts. Attach
the eye wash tank with four bolts (#40), eight washers (#1) and
lock nuts (#32).
* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 21
       










,7(0 3$57 '(6&5,37,21 47<
  :$6+(5)/$7

  :$6+(5)/$7

  )/$7:$6+(5

  721*8()+&0+&3635$<(56

  [8%ROW

  [%2/7:+((/

  $66<635$<(5+,7&+

  3/$7)250)+&0+36356

  67(3)25+&0

  6$)(7<+$1'5$,/)+&0

  &277(53,1

  :$6+(5)/$7

  %2/71&;*5+(;+($'

  %2/71&;+(;+($'*5

  78%(

  8%2/751'1&;;

  %2/71&;

  %2/71&;*5+(;

  %22002817

  8%2/7[[

  +&3+26(+2/'(5%5.7

  %2/71&;+(;)8//7+5($'

  1871&/2&.1<,16(57

  52'/2&.3,1

  635,1*&2035(66,21

  1871&1</21/2&.

  %5$&($1*/(

  6,1*/($;/(*$/+&0635$<(5

  0$,1)5$0()+&0*635$<(5

  67(307$1*/()+&0(75

  1871&/2&.1</21,16(57

  1871&1</21/2&.

  %5$&.(7'0%+$*5281'67$1'

  3267/21*67$1'

  3/$7(675$3$1&+25

  -$&.6,'(:,1'

  $66<-$&.6725$*(02817

  78%(

  675$3

  (<(:$6+7$1.:,7+/,'

  *$/(<(:$6+7$1.%5$&.(7

  +8%$66(0%/<121%5$.,1*

 3(5$ *$/7$1.

 3/6 /,'6328700)*$/

 7/ 7,5(/;;3/<78%(/(66

PLATFORM, STEP & HANDRAIL INSTALLATION

Page 16 AB20020
19. Begin by bolting on the Boom Mounting Plate (supplied
with Truss-T Boom) using four 3/8” x 1-1/4” hex head
bolts (#2) and nylon locknuts (#3). NOTE: Use the
hole to the inside of the mounting plate as shown.
ASSEMBLY INSTRUCTIONS
20. AttachtheTruss-TBoom CenterSection tothe Mounting
Platesusing four5/16” x1-1/2”squareu-bolts (#6),nylon
locknuts(#4) and flatwashers(#5).(U-bolts andLocknuts
are supplied with Truss-T Boom.)
NOTE: The boom mounting brackets and the boom center
section may be mounted using any set of two holes
depending on boom height desired.
9
2
8
2
3
3
7
7
7
10
4
1
1
5
5
6
6
Please order replacement parts by PART NO. and DESCRIPTION.
10
TRUSS-T BOOM PARTS LIST
REF. PART
NO. NO. QTY. DESCRIPTION
1. 02678-95 4 Boom Mounting Plate
2. 00523 4 3/8”-16 UNC x 1-1/4” Hex Head Bolt
3. 02592 4 3/8”-16 UNC Nylon Insert Locknut
4. 02802 8 5/16”-18 UNC Nylon Insert Locknut
5. 00004 8 5/16” Flatwasher
6. 00909 4 5/16”-18 UNC x 1-1/4” Square U-Bolt
7. 00967 6 1/2”-13 UNC x 1-1/4” Hex Head Bolt
8. 02693-76 2 Boom Mtg. Brace
9. 01792-76 2 23” Boom Mtg. Bracket
10. 02178 6 1/2”-13 UNC Nylon Insert Locknut
4
TRUSS-T BOOM INSTALLATION

Page 17 AB20020
SAFETY STAND LOCK ASSEMBLY
27. Install lock spring (#25) and 1/2” flatwasher (#3) into
small tube on safety stand holder (#33) as shown.
28. Insert Lockpin (#24) through tube into spring and
lock washer.
29. Place 5/32” x 1” cotter pin (#11) between flatwasher
and wall of tube into lock pin.
BOOM CARRIER ASSEMBLY INSTRUCTIONS
21. Bolt theBoom MountingBrackets(#19)to therear of the
frame as shown using four 1/2” x 1-1/4” hex head bolts
(#17) and nylon locknuts (#23).
NOTE: The Boom Mounting Brackets and Boom
MountingTubes maybe mounted usinganyset of
two holes depending on boom height desired.
22. Bolt the Boom Mount Brace Angles (#27) to the frame and
the Boom Mounting Brackets (#19) using four 1/2” x 1-1/4”
hex head bolts (#17) and nylon locknuts (#23).
23. Bolt theBoom MountingTubes(#38)to theback of the
boom mounting brackets using four 3/8” x 2-1/2” square
U-bolts (#20) and nylon locknuts (#26).
24. Attachthe DBFTto theBoom MountingTubes using four
3/8” x 2-1/2” square u-bolts (#20) and 3/8” nylon locknuts
(#26) then bolt the Truss Boom Center Section onto the
DBFT using six 1/2” x 1-1/4” hex head bolts (#17) and 1/2”
nylon locknuts (#23).
SAFETY STAND ASSEMBLY INSTRUCTIONS
25. Insertsafety stand (#34)through holder(#33) before
mounting onto boom bracket.
26. Attach safety stand holder (#33) to boom mounting tubes
using a 3/8” x 2-1/2” sq. u-bolt (#20) and nylon locknut.
NOTE: AlwayslocktheSafetyStandinthedownposition
when unhitching the sprayer and lock it in the
up position before towing the sprayer.
38
38
33
19
19
27
27
24
25
11
26
1717
23
3
20
20
20
20
34
26
20
33
24
25
3
11
* FOR REFERENCE NUMBER
LIST AND DESCRIPTION SEE
PAGE 21
(DBFT)
Floatation Boom Mount
TRUSS BOOM, BOOM CARRIER & SAFETY STAND INSTALLATION

Page 18 AB20020
ASSEMBLY INSTRUCTIONS
(For electric control panel mounting location see page 19)
30. Bolt on manual panel mount (#7) using two 3/8” x 1-1/4”
bolts (#1), flat washers (#3) and nylon locknuts (#2).
31. Insert lower valve mounting bracket (#5) into panel mount
on frame and tighten 3/8” x 3/4” square head set screws (#6).
32. Slide PTO shaft holder (#11) and two panel mount
collars(#12)overuppervalvemountingbracket(#8)andinsertinto
lower valve mounting bracket (#5). Bolt the two halves
together with 5/16” x 1-3/4” bolt (#15) and nylon locknut (#16).
33. TightenPTOshaftholder(#11)with3/8”x3/4”setscrew(#6)
when you know where it goes.
34. Bolt female stabilizer braces (#13) to panel mount
collars (#12) with 3/8” x 1” bolts (#4) and nylon locknuts (#2).
Insert male stabilizer braces (#14) and secure to frame with
3/8” x 1” bolt (#4) and nylon locknut (#2), as shown. Tighten
collars and braces with 3/8” x 3/4” set screws (#6).
35. Bolt the horizontal valve mounting bracket (#9) to upper
valve mounting bracket (#8) using two 5/16” square U-bolts (#17)
and nylon locknut (#16). Bolt mounting plate (#10) to mounting
bracket using four 1/4” x 3/4” bolts (#18) and nylon locknuts
(#19).
1. 00523 4 3/8”-16 UNC x 1-1/4” Hex Hd. Bolt
2. 02592 7 3/8”-16 UNC Nylon Insert Locknut
3. 00059 2 3/8” Flatwasher
4. 00907 3 3/8”-16 UNC x 1” Hex Hd. Bolt
5. 04934-76 1 Lower Valve Mtg. Bracket
6. 00095 7 3/8” x 3/4” Set Screw
7. 02148-76 1 Manual Panel Mount
8. 04933-76 1 Upper Valve Mtg. Bracket
9. 04935-76 1 Horizontal Valve Mtg. Bracket
10. 04936-76 1 Panel Mounting Plate
11. 05117-76 1 PTO Shaft Holder
12. 02145-76 2 Panel Mount Collar
13. 02147-76 2 Female Stabilizer Brace
14. 02146-76 2 Male Stabilizer Brace
15. 04759 1 5/16”-18 UNC x 1-3/4” Hex Hd. Bolt
16. 02802 5 5/16”-18 UNC Nylon Insert Locknut
17. 00909 2 5/16” x 1-1/4” Sq. U-Bolt
18. 01076 4 1/4”-20 UNC x 3/4” Hex Hd. Bolt
19. 02772 4 1/4”-20 UNC Nylon Insert Locknut
REF. PART
NO. NO. QTY. DESCRIPTION
PANEL MOUNT PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
137
6
2
4
5
6
8
9
10
11
12 13
14
15
16
17
18
19
2
4
66
6
16
4
13
14
MANUAL BOOM CONTROL, PANEL MOUNT INSTALLATION

Page 19 AB20020
NOTE: Thread sealant should be
applied to all threaded
fittings before assembly.
1
10
29
13
13
2
13
13
14
14 16
16
18 19
19
21
22
22
22
22
23
23
24
24
24
26
9
28 42
32
32
34
4
6
5
25
17
31
12
14
13
30
11
13
8
35
36
39
38
37
4
5
13
14
13
31
33
34
34
40
33
33
20
10
27
20
7
28
4
HYPRO BELT DRIVE PUMP MOUNTING
36. Begin by bolting the pump hanger (#1) to the
sprayer tongue with 3/8” x 1-1/4” bolts, flat wash-
ers and nylon locknuts as shown.
37. BoltHypropumpmounting bracket(#2) to hanger
using two 1/2” x 1-1/4” bolts, flat washers and
nylon locknuts.
38. Next bolt pump (#3) to the bracket (#2) using two
3/8” x 1-3/4” bolts, flat washers, and nylon lock
nuts.
39. For Electric Control Panels Only-
Bolt the PTO holder mount (#37) to the tongue
using two 3/8” x 1-1/4” bolts (#4), flatwashers (#5)
and nylon locknuts (#6). Insert PTO shaft
holder (#38) into mount and secure with two 3/8”
x 3/4” set screws(#39). Place 3/8” removable pin
(#41) in holder along with small hairpin (#40). The draw-
ing and parts breakdown are for installing the hoses and
various components. Be sure to run 1-1/2” hose from
the anti-vortex tank outlet fitting to the inlet side of the
pump, 1” hose from the outlet side of the pump to the
control panel, 3/4” hose from the panel to the agitators
and 3/4” hose from the panel to the boom insert tees.
REF. PART
NO. NO. QTY. DESCRIPTION
Please order replacement parts by PART NO. and DESCRIPTION.
* NOT INCLUDED ON ECONOMY MODELS
HYPRO BELT DRIVE PUMP PARTS LIST
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3
1. 07207-76 1 Pump Hanger
2. C9402 540S 1 Hypro Belt Drive Pump
3. 00523 6 3/8”-16 UNC x 1-1/4” Hex Hd. Bolt(Gr.5)
4. 00059 4 3/8” Flatwasher
5. 02592 8 3/8”-16 UNC Nylon Insert Locknut
6. 00908 2 3/8”-16 UNC x 1-3/4” Hex Head Bolt(Gr.5)
7. 00789 1 5/16”- 18 UNC x 3/8” Socket Set Screw
8. 00662 1 5/16” x 1-3/4” Roll Pin
9. 00967 * 3 1/2”-13 UNC x 1-1/4” Hex Head Bolt(Gr.5)
10. BEL1010 1 1” MPT x 1” HB Elbow (GFP)
11. B20H 2 1” Gear Clamp
12. 1010RB - 1” Rubber Hose
13. B12H 12 3/4” Gear Clamp
14. 340RB - 3/4” Rubber Hose
15. T34 1 3/4” HB Insert Tee
16. BEL1234 2 1/2” MPT x 3/4” HB Elbow (GFP)
17. PO12DA 2 1/2” Double Thread Outlet
18. R1212 2 1/2” MPT Tee
19. 5044 1 4 Single Agitation
20. CP114PAV 2 1-1/4” Anti-Vortex Outlet Fitting
21. EL114 112 1 1-1/4” MPT x 1-1/4” HB Elbow (GFP)
22. B32H 4 1-1/2” Gear Clamp
23. S112 - 1-1/2”Suction Line
24. A114 112 3 1-1/4” MPT x 1-1/2” HB (GFP)
25. UV125FP 1 1-1/4” Poly Ball Valve
26. 02757* 1 7/16” U-bolt
27. 01811-30* 1 Valve Mounting Bracket (Deluxe models)
28. 02178* 3 1/2”-13 UNC Nylon Insert Locknut
29. 00211 - 32” 540 RPM PTO Shaft
30. CP414HVR - Electric Control Panel
CP3B3HV - Manual Control Panel
31. 5077V 2 Viton Grommet
32. N5P 2 Nut for Tank Outlets
33. 5078V 3 Viton Grommet
34. N8P 3 Tank Outlet Nut
35. 02148 1 PTO Holder Mount
36. 04932-76 1 PTO Holder Shaft
37. 00095 2 3/8”x 16 UNC x 3/4” Sq. Hd. Set Screw
38. 00182 1 1/8” Small Hairpin
39. 00183-95 1 1/4” x 5-3/4” PTO Pin
40. F1014 2 1-1/4” Hex Plug
41. CP114P 1 1-1/4” Outlet Fitting
42. 04168 2 7/16” Nylon Insert Locknut
HYPRO BELT DRIVE MOUNTING & CENTRIFUGAL PUMP PLUMBING

Page 20 AB20020
Please order replacement parts by PART NO. and DESCRIPTION.
ACE HYDRAULIC PUMP PARTS LIST
40. Begin by bolting the pump hanger (#1) to the frame with
four 3/8” x 1-1/4” bolts, two flatwashers and four nylon
locknuts as shown.
41. Boltpump(#2) tohanger using two7/16” x1-1/2”bolts,
flatwashers and nylon locknuts.
NOTE: Be sure to match hydraulic motor driven
pump capabilities to your tractors hydraulic system.
REF. PART
NO. NO. QTY. DESCRIPTION
1. 07207-76 1 Pump Hanger
2. FMCHYD204 1 Ace Hydraulic Pump
3. 00523 4 3/8”-16 UNC x 1-1/4” Hex Head Bolt
4. 00059 4 3/8” Flatwasher
5. 02592 4 3/8”-16 UNC Nylon Insert Locknut
6. 00908 2 3/8”-16 UNC x 1-3/4” Hex Head Bolt
7. 00078 2 3/8” Lockwasher
8. 00079 2 3/8”-16 UNC Hex Nut
9. 00085 2 1/2” Flatwasher
START-UP INSTRUCTIONS FOR CENTRIFUGAL
PUMPS WITH MANUAL CONTROL PANEL
1. Run approximately 50 gallons of water in the tank.
2. Open the poly ball valve in the pump intake line. Important: Remove top plug on pump to bleed all air
from the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).
3. Close the wedge valve on the front of the control panel.
4. Close the wedge agitation valve on the control panel back.
5. Make sure the ratchet valve on the control panel back is in the open position.
6. Open the three manual valves on the control panel.
7. Start the pump and run at 540 RPM.
8. Open the wedge valve on the front of control panel until the gauge reads approx. 3 PSI over your desired
spraying pressure with all three booms spraying.
9. Open the wedge agitation valve on the control panel until the gauge drops to your desired spraying pressure.
Example: If desired spraying pressure is 30 PSI open the wedge valve on the back of the control panel until
the gauge reads 33 PSI. After this, open the wedge agitation valve on the control panel until the gauge drops
back down to 30 PSI. (This is to insure the recommended pressure to the tank jet agitators).
10. Check for leaks.
11. Make certain all bolts and clamps are tight.
START-UP INSTRUCTIONS FOR CENTRIFUGAL
PUMPS WITH ELECTRIC CONTROL PANEL
1. Run approximately 50 gallons of water in the tank.
2. Open the poly ball valve valve in the pump intake line. Important: Remove top plug on pump to bleed all
air from the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).
3. Close the wedge valve on the front of the control panel.
4. See “Panel Mounting and Operation” in Electric Control
Panel Instruction Manual.
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ACE CENTRIFUGAL HYDRAULIC PUMP MOUNTING