Dentech AYRDYNE User manual

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Installation, Operation, and
Maintenance Manual

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2

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3.1.2 Navigation Bar
3.1.3 Home
3.2 Filters
3.2.1 Primary Filter
3.2.2 Hand Clean
3.2.3 Secondary Filter
 3.3Airow
3.3.1 Airow Settings
3.3.2 VFD Settings
3.4 Discharge
3.4.1 Rotary Valves
3.4.2 Double Dump
3.5 Safety
3.5.1 Safety Relay
3.5.2 Isolation Valve
3.6 System
3.6.1 Alarms
3.6.2 Settings
3.6.3 I/O
3.6.4 Metrics
3.6.5 Service Reminders
4 - Troubleshooting
4.1 Alarms
Glossary
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Introduction
1-Overview
1.1 Safety
2 - Installation and Removal
2.1 Removal of HMI
2.2 Installation of HMI
2.3 Removal of PLC
2.3.1 Installing and Removing
the CPU from DIN rail
2.3.2 Installing and Removing
an SB, CB, or BB
2.3.3 Installing or Replacing
the battery in the BB 1297
battery board
2.3.4 Installing and Removing
an SM
2.3.5 Installing and Removing
a CM or CP
2.3.6 Removing and Reinstalling
the S7-1200 terminal
block connector
3 - Operation
 3.1ScreenOverview
3.1.1 Status Bar
TABLE OF CONTENTS
3
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3 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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INTRODUCTION
OVERVIEW
4
The purpose of this document is to outline proper
installation, maintenance, operation, and care
of the AyrDyne® Monitoring System Human
Machine Interface (HMI). This document is in
no way intended to be used to determine the
reliability of this product outside of its originally
intended application. It is the duty of the end user
or integrator to perform the appropriate risk
analysis in order to determine the relevance of its
use within any specic application.
All pertinent state, regional, and local safety
regulations must be observed when installing and
using this product. For reasons of safety and to
help ensure compliance with documented system
data, only the manufacturer should perform
repairs to components.
Failure to follow the guidelines outlined in this
manual may result in injury, harm, or improper
operating results. Failure to observe this
information may also result in equipment damage,
premature wear, or failure.

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SAFETY
SAFETY
OVERVIEW
5
The installation, maintenance, operation, and care of the
AyrDyne® Monitoring System Human Machine Interface
(HMI) should only be performed by individuals who are
qualied and trained to do so. A “qualied” person in this
context is a person who has skills and knowledge related
to the construction and operation of electrical equipment
and its installation through both work experience and
training. Additionally, a qualied person is one who
has received and undergone safety training specic to
electrical maintenance. Anyone who has not undergone
safety training specic to this system should not operate or
perform maintenance on the system.
In terms of maintenance of this system, “lock out tag
out” safety protocol applies. This means that any time
maintenance on this system is performed, the machine
must be shut down, unplugged and tagged or labeled,
explaining that maintenance is taking place.
DenTech is not liable for any consequences
arising from misuse of this system. If you are
unsure of whether you are qualied to use or maintain this
system, please contact an electrician or other qualied
professional for assistance. Failure to follow safety
protocol for this and any other system could result in
serious bodily harm or other injury. No responsibility is
assumed by DenTech for any consequences arising out of
the use of this material.
This symbol indicates that an electrical
hazardexistswhichcouldresultinpersonal
injuryiftheinstructionsarenotfollowed.
This safety alert symbol is used to alert you
to potential personal injury hazards. Obey all
safetymessagesthatfollowthissymbolto
avoid possible injury or death.
1.1

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REMOVAL OF HMI
INSTALLATION & REMOVAL
6
Figure 2.3.1a
Figure 2.3.1b
Front view of HMI.
Rear view of HMI.
2.1
MECHANICALLY UNSTABLE TERMINAL
AlwayskeepHMIstableinpanelcut-outwhileyouare
installing or removing installation fasteners.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN INJURY, OR EQUIPMENT DAMAGE.
CAUTION!
ELECTRICAL SHOCK HAZARD EXISTS
-Ensurethatthecontrolenclosurewithinwhichyou
areworkingispowereddownandlockedout.
-Verifythatallpowersourcesareinazeroenergy
state.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN INJURY, DEATH, OR EQUIPMENT DAMAGE.
WARNING!

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REMOVAL OF HMI
INSTALLATION & REMOVAL
7
Figure 2.3.1c
Figure 2.3.2
Power connection removed from HMI.
Ground wire with T-20 Torx screw.
2.1 REMOVAL OF HMI
Pull green connector downward to remove
power connection from HMI.
Use a T-20 Torx screwdriver to remove the
ground wire.
2.1
1
2

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REMOVAL
INSTALLATION & REMOVAL
8
Figure 2.3.3
Figure 2.3.4
Loosening HMI fasteners.
Installation fasteners removed.
With the HMI free from all electrical wiring,
begin to loosen the 10 installation fasteners that
secure the HMI to the control enclosure door
using a small at head screwdriver. Make sure to
support the HMI with the other hand.
Continue to loosen fasteners until they can be
removed from the HMI.
2.1
3
4

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REMOVAL & INSTALLATION
INSTALLATION & REMOVAL
9
Figure 2.3.5a
Figure 2.3.5b
Removal of the HMI from the front of the
enclosure.
HMI completely removed.
Once the installation fasteners have been
removed, gently remove the AyrDyne HMI from
the front of the enclosure door, taking care not
to damage or displace the installation gasket.
2.1
5
2.2 INSTALLATION OF HMI
To install the HMI, follow the steps on pages
six through nine in reverse order.
1

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INSTALLING & REMOVING PLC
INSTALLATION & REMOVAL
10
For the removal of the PLC portion of the AyrDyne
Monitoring System, please visit the AyrDyne website
for a link to the Siemens installation manual.
Siemens S7-1200 Manual System Manual, 04/2012,
A5E02486680-06
Pages 50-55
2.3
2.3.1 INSTALLING & REMOVING THE CPU ON A DIN RAIL
TASK PROCEDURE
1. Ensure that the CPU and all S7-1200 equipment are
disconnected from electrical power.
2. Disconnect the I/O connectors, wiring, and cables from the
CPU (Page 55).
3. Remove the CPU and any attached communication modules as
a unit. All signal modules should remain installed.
4. If an SM is connected to the CPU, retract the bus connector:
– Place a screwdriver beside the tab on the top of the signal
module.
– Press down to disengage the connector from the CPU.
– Slide the tab fully to the right.
5. Remove the CPU:
– Pull out the DIN rail clip to release the CPU from the rail.
– Rotate the CPU up and off the rail, and remove the CPU
from the system.
TASK PROCEDURE
1. Install the DIN rail. Secure the rail to the mounting panel every 75 mm.
2. Ensure that the CPU and all S7-1200 equipment are disconnected from electrical
power.
3. Hook the CPU over the top of the DIN rail.
4. Pull out the DIN rail clip on the bottom of the CPU to allow the CPU to t over
the rail.
5. Rotate the CPU down into position on the rail.
6. Push in the clips to latch the CPU to the rail.
// b) REMOVING THE CPU FROM A DIN RAIL
// a) INSTALLING THE CPU ON A DIN RAIL