Design Hardware J Series User manual

DISASSEMBLE INSIDE LEVER
Leverset is set for 1 3/4" thick door -backset 2 3/4"
HOW TO INSTALL THIS CYLINDRICAL LEVERSET
1A:Insert push pin into hole to
depress catch and remove the lever.
PUSH PIN
HOLE
INSIDE
LEVER
INSTALL LEVERSET TO DOOR
2
2A: Insert latchbolt and secure
with combination screws.
LATCH
2B:Place lock body into position. Make sure
that latch prongs engage chassis in housing,
and slide engages latch tail.
MOUNTING
SCREW
LOCK
BODY
INSIDE
SPRING
CAGE
2C:Install inside spring cage , Screws
should be hand tightened all the way down
with a screwdriver.
Align the joint
blade with line.
INSIDE
LEVER
OUTSIDE
LEVER
LOCK BODY
INSIDE
ROSE
SLEEVE FOR 1" Hole
LATCH
OUTSIDE
TRIM
INSIDE
SPRING CAGE
SCREW POSTS
MOUNTING
SCREW
COMBINATION
SCREW
STRIKE
INSIDE
INSIDE
OUTSIDE
OUTSIDE
LEFT HAND RIGHT HAND
LEFT HAND
REVERSE
BEVEL
RIGHT HAND
REVERSE
BEVEL
DOOR HANDS DETERMINED FROM OUTSIDE
DOOR HANDING
New Door Preparation
1. Fold template over edge of
door and mark holes.
2. Drill a 2-1/8" hole .
3. Drill two 3/8" thru bolt holes
through face of door.(only if the
thru bolts are being used).
3. Drill a 1" hole in edge of door.
4. Cut 5/32" notches on 2-1/8"
hole on both sides of door.
(very important if not using thru bolts)
5. Mortise latch unit front
2-1/4" x 1" x 1/8" for 2-3/8" backset
or 2-1/4" x 1-1/8" x 1/8" for 2-3/4" backset
CENTER LINE
BASE
1"
2 1/8"
1/8 "
2 1/4
2 3/8 " or 2 3/4 "
"
-
--
-
5/32
NOTCH
5/32
" wide
5/32
" deep
"
1 or 1-1/8
"
3/8"
"
LOCK BODY
LATCH
LATCH
PRONGS LATCH
TAIL
SLIDE
TEMPLATE FOR INSTALLING
C
L
LATCH
DETACH HERE
HIGH
BEVEL
FLAT NO BEVEL
HIGH
BEVEL
LOW
BEVEL
LOW
BEVEL
BACKSET
BACKSET
8
LATCH
8
1
MARK CENTER FOR HOLE
Notch for metal door only
3DR
14
5
32
5
32
IMPORTANT 1.FOR HIGHSIDE OF BEVEL PLACE OUTSIDE LINE AT EDGE OF DOOR 2.FOR FLAT DOORS PLACE CENTER LINE AT EDGE OF DOOR 3. FOR LOWSIDE OF BEVEL PLACE INSIDE LINE AT EDGE OF DOOR
DR
138
MARK
CENTER OF
DOOR THICKNESS
FOR 1″ DIA HOLE
C
L
C
L
234
MARK CENTER FOR 3/8" HOLES
NOTE: Do not drill these holes for non thru bolt installation.
DH706D471CL
1
REMOVABLE
THRU BOLTS
PUSH PIN
IC CORE
ASSEMBLY
(IC Core not included)
IC CORE
TAILPIECE
SPRING FOR 6-PIN IC CORE,
REMOVE IT FOR 7-PIN IC CORE.
J Series Instructions for IC Installation
T93797_A
1/2
Design Hardware is a trademark of dormakaba USA Inc. ©2021 All rights reserved.
Always consult dormakaba’s website for the latest instructions
at designhardware.net or call 1-800-392-5209.
Template to scale 1 : 1, full size.

OUTSIDE
LEVER
KEY
①
②
5A: Insert control key,
turn approximately 10
degrees, then pull out
the IC core.
5B: (If required)
Insert push pin to
depress the catch and
pull off the outside lever.
PUSH PIN
HOLE
③
SPRING FOR
6-PIN IC CORE,
REMOVE IT FOR
7-PIN IC CORE.
IC CORE
①
②
OUTSIDE
LEVER
5C:Install lever and IC
core with the control key.
①②
5D: Turn the key approximately
10 degrees counter clockwise
and then remove the control key.
Right keyway direction
after installing IC core.
Keep the control key
in a secure location
and use the normal
key for daily operation.
TEMPLATE FOR INSTALLING
C
L
LATCH
DETACH HERE
HIGH
BEVEL
FLAT NO BEVEL
HIGH
BEVEL
LOW
BEVEL
LOW
BEVEL
BACKSET
BACKSET
8
LATCH
8
1
MARK CENTER FOR HOLE
Notch for metal door only
3DR
14
5
32
5
32
IMPORTANT 1.FOR HIGHSIDE OF BEVEL PLACE OUTSIDE LINE AT EDGE OF DOOR 2.FOR FLAT DOORS PLACE CENTER LINE AT EDGE OF DOOR 3. FOR LOWSIDE OF BEVEL PLACE INSIDE LINE AT EDGE OF DOOR
DR
138
MARK
CENTER OF
DOOR THICKNESS
FOR 1″ DIA HOLE
C
L
C
L
234
MARK CENTER FOR 3/8" HOLES
NOTE: Do not drill these holes for non thru bolt installation.
DH706D471CL
INSIDE
SPRING CAGE
INSIDE
ROSE
TURN
AND
PULL
PUSH PIN
HOLE
INSIDE
LEVER
2G:Slide lever onto spindle.
Push lever completely into place.
(Pull on lever to make sure that
catch is fully engaged).
2E:Remove inside
lever using push pin.
INSIDE
LEVER
PUSH PIN
CATCH
①
②
INSIDE
ROSE
2F:Install inside rose and make sure inside
rose and inside spring cage are tightened.
IMPORTANT
CATCH
If the door is thicker
than 2",the catch will
be covered by inside
rose, do not install
inside lever and lock.
INSIDE
SPRING
CAGE
Align dimples on
rose with rectangular
hole in spring cage.
Push in rose until
dimples snap into
rectangular hole.
INSTRUCTIONS FOR ADJUSTING LOCK TO FIT DOOR THICKNESS OTHER THAN 1-3/4"
POST
LOCK BODY
6A: Unscrew two
posts in lock body
by screwdriver.
6C:Screw two posts
back in so they hold the
outside rose tightly.
JOINT
BLADE
Oppose joint
blade to catch.
CENTER LINE
OUTSIDE
TRIM
6B: Adjust outside trim according
to the door thickness, make sure the
lock body at both sides is symmetrical.
Catch can not
be covered
by rose.
2D:Slide inside lever onto spindle and
check to see if the rotation is smooth.
Adjust the radial clearance between inside
spring cage and inside lever if necessary.
INSIDE
LEVER
INSTRUCTIONS FOR REMOVING AN INSTALLED
LOCK FROM THE DOOR
4
Unclench by
screwdriver
4B: Remove inside
rose by turning and pulling off.
4C: Remove mounting
screw with screwdriver
and inside spring cage.
6
4A:Insert push pin into hole to
depress catch and remove the lever.
3
INSTALL STRIKE
STRIKE
DOOR
JAMB
CENTER LINE
After door is closed,
deadlocking plunger
is retracted.
LATCH
STRIKE BOX
5
INSTRUCTIONS FOR IC CORE AND LEVER
REPLACEMENT (If Required)
For thickness which
is not 1-3/4", first step
remove outside lever
(refer to step 5A & 5B
above), then follow the
steps 6A,6B,6C,6D,6E
for adjusting.
SPRING FOR
6-PIN IC CORE,
REMOVE IT FOR
7-PIN IC CORE.
IC CORE
①
②
OUTSIDE
LEVER
6D:Install lever and IC
core with the control key.
①
②
6E: Turn the key approximately
10 degrees counter clockwise
and then remove the control key.
T93797_A
2/2
Design Hardware is a trademark of dormakaba USA Inc. ©2021 All rights reserved.
Template to scale 1 : 1, full size.