DETAIL K2 MMT5X7 User manual

MMT5X7 man v.210604
DETAIL K2 INC.
5330 Mainway
Burlington Ont. L7L 6A4
1-888-277-6960
Trailer Assembly Guide
MMT5X7, MMT5X7-DUG,
MMT5X7G & MMT5X7G-DUG
2050 GVWR All Steel Trailer 7.5 ft. (229 cm)
Utility
Trailer
MMT5X7, MMT5X7-DUG,
MMT5X7G & MMT5X7G-DUG
MMT5X7 MMT5X7-DUG
MMT5X7G MMT5X7G-DUG

En.a2 MMT5X7 man
ENGLISH
STEP 1
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and use it as your work surface.

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STEP 2
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WKHM14 x 85 mm
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again inserted from
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rear fender
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STEP 3
Insert the two 1/2” hitch pins as shown.
Install the coupler and safety chain using the M12 x 75 mm bolts and M12 lock nuts
provided.
Find the middle link on the chain, and feed it through the side of the tongue where the
wiring harness is not present. Feed your bolt through.

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STEP 4
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NOTE: Insert the raised point on the spring into the concave on the axle.
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STEP 5
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wheel can be better held.
NOTE: Tapered ends of wheel nuts face inward toward wheel.

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STEP 6
Pre-Wiring
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NOTE: Make sure all connections are accessible for light mounting when
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STEP 7
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CAUTION! Rolling the trailer over will require assistance. The trailer at this
point weighs an estimated 400 lb. (181.4 kg).
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springs in place.
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.

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STEP 8
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,QVHUWDQGWLJKWHQWKHHLJKWIRXURQHDFKVLGH0[PPEROWV and M8” lock nuts
provided.
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STEP 9
Install lights.
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NOTE: Use Dielectric grease on each connector for corrosion prevention

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STEP 9 (CONTINUED)
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En.a12 MMT5X7 man
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STEP 10
Install gates

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FINAL STEPS
MUST TORQUE WHEEL NUTS TO 80 lb.
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CAUTION: It is the trailer owner’s responsibility to periodically check all
hardware is secure and fastened properly
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MMT5X7 man v.210604
DETAIL K2 INC.
5330 Mainway
Burlington Ont. L7L 6A4
1-888-277-6960
MMT5X7, MMT5X7-DUG,
MMT5X7G & MMT5X7G-DUG
Owner’s Manual
7.5 ft.
Utility
Trailer
Read the owner’s manual over carefully before you begin using your trailer.
MMT5X7 MMT5X7-DUG
MMT5X7G MMT5X7G-DUG

En.m2 MMT5X7 man
ENGLISH
The following pages contain the assembly diagrams and complete parts list
IMPORTANT SAFETY CHECK LIST
Trailers are generally not used everyday. Your trailer may sit for extended periods of time between uses making it very
important to check all components thoroughly before each use. Following these simple instructions will maximize the
life of your trailer and help you safely transport your cargo.
DO NOT ABUSE THE TRAILER. Trailer performance is best if you follow the guidelines set forth
in this manual. Do not force the trailer to do a job it’s not designed for. Know your trailer; learn its
applications and limitations.
1. Make sure the towing vehicle as well as the hitch is capable of towing the trailer. Check your vehicle owner’s
manual for trailering ratings.
2. Inspect the trailer and all of its parts before each use.
3. Check the operation of all lights. Operating lights are mandatory on a trailer.
4. &KHFNWRHQVXUH:KHHO%ROWVDUHWLJKW7RUTXHWRIWOEV5HWLJKWHQDIWHUWKH¿UVWPLOHVRUNLORPHWHUV
5. Check the tire pressure. Maximum 80 PSI (552 KPA) when carrying the maximum rated load.
6. Re-pack the wheel bearings every 2000 miles or 3200 kilometers or a minimum of once every year.
7. Check that the trailer coupler is fastened securely onto the trailer ball. The trailer ball must be a 2” ball.
8. Make sure the safety chain is attached to the trailer and the towing vehicle.
9. If your trailer has an optional side kit, make sure all bolts and pins are in place before transporting your trailer.
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11. Balance and secure the load on the trailer. See “Trailer Loading” section in this manual.
12.Lubrication of the coupler, springs and the tilt mechanism should be done periodically to stop corrosion and keep
parts moving freely.
DANGER
yKEEP CHILDREN AWAY. Be sure children are kept a safe distance from the trailer operating area.
yNEVER SIT OR RIDE ON THE TRAILER. Serious injury or death could occur.
yEXERCISE EXTREME CAUTION WHEN TILTING THE TRAILER. There are many areas of the trailer where injury
can occur if used improperly. The trailer may tilt quickly and unexpectedly during the loading and unloading process.
The tilt option should not be used for heavy loads.
yRamps should be used for loading heavy items.
yDO NOT drive with the trailer in the tilted position.
yDO NOT load more than one all-terrain vehicle on to this trailer.
yIf the trailer is incorrectly attached to the vehicle, it could pull away from the vehicle and fall off.
ySecure trailer to the towing vehicle before transportation. Make sure coupler is locked and the safety chains are
attached to the trailer and the vehicle.
ySecure your cargo into the trailer properly and in compliance to local laws.
yWhen driving do not exceed the speed limit. Braking time can be considerably longer when a vehicle is towing a
loaded trailer.
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any responsibility for damages, injuries or accidents incurred.
Replacement Lenses
Rear Red Lens (Large) 41237
Rear Red Lens (Small) 41238
Marker Lens (Orange) 41239
yONLY USE ORIGINAL EQUIPMENT PARTS AND ACCESSORIES. Consult Detail K2 Inc. for the recommended
accessories. The use of improper accessories may cause hazards or injuries.

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LIGHTING & WIRING MAINTENANCE
WIRING LEGEND
Symbol Color Description Operation
G Green Wire Passenger Side (Right) Right Signal Brake
B Brown Wire Running Lights Tail light marker Yellow Front Side Markers
Y Yellow Wire Driver Side (Left) Left Signal Brake
W White Wire Ground Trailer Ground
yNOTE: Brake light goes out on the side that is signaling.
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To test vehicle wiring;
You will need a 12v light tester. Attach the wire clamp of the tester to the ground wire on the vehicle plug.
Then touch the tester pin into one of the vehicle plug contacts. Turn on the corresponding vehicle operation i.e. Running
lights. This will illuminate the tester light if the vehicle wiring is correct. Follow this same procedure for the signal and brake
lights.
To test the Trailer wiring;
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Proceed to test each of the lights and power leads using your 12v light tester. Follow the wiring legend and diagram to test
each corresponding wire for power when trailer light is not operating.
Always be sure to check your brake, running and signal lights before each use. Make sure that all of your connections are
solid and that all wiring is in good condition.
Note: Bare, stripped or pinched wire will cause a short in the trailer, which will cause the vehicle fuse to blow. A
solid ground is required for your lights to work properly. All contacts must be to bare metal. Light covers should
be well maintained and kept clean. Be sure that your lights are always visible, not obstructed by your load.
LOADING YOUR TRAILER
A/B.Distribute the weight evenly.
C. Center the load over the axle, keeping about 10% of the weight on the tongue. (If vehicle wheels are not on a
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D. Center the load from side to side.
E. Always secure your cargo into the trailer properly and in compliance to local laws.
CAUTION
Do not build your trailer load higher than 3’. Higher loading will affect trailer handling due to increased wind resistance.
This may cause violent movements, accidents and serious injury.
TRAILER CAPACITY:
zNever overload your trailer. Each trailer has a maximum payload that should not be exceeded. Overloading your trailer
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label located on the frame of the trailer for capacity details.
zThe Gross Vehicle Weight Rating (G.V.W.R.) is:
The Weight of the Trailer + The Maximum payload the trailer can carry. The trailer weight and the payload must not
exceed this (G.V.W.R.) weight rating.
zBe sure that any load carried in your trailer does not extend beyond the frame of your trailer. Never place loads on one
side only.
Tongue Weight
zThe tongue weight is 10% of the load (this does not include the weight of the trailer).
zThe load is divided so that 90% of the load is over the axle and 10% is over the tongue.
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TRAILER COUPLER
A = Locked B = Unlocked
To adjust coupler to ball;
Set coupler and tongue on to the 2” trailer ball on your vehicle.
Raise the locking lever, push up on channel lock and turn nut to tighten or loosen the coupler.
Proper adjustment is obtained when coupler is as tight as possible on the ball and locking lever can still be opened and
closed.
Before towing your trailer be sure to check the capacity of your trailer hitch on your vehicle (never exceed this or
your trailers capacity). The Detail K2 Trailer is equipped with a 2” coupler and must be used with a 2” trailer ball. Make
sure that the trailer ball is completely engaged in the coupler ball
WHEEL BEARING & HUB ASSEMBLY
NOTE: Bearings should be re-packed every 2000 miles or 3200 kilometers.
NO PARTS ARE MORE CRITICAL FOR THE DEPENDABLE PERFORMANCE OF YOUR TRAILER
THAN THE BEARINGS, RACES, AND SEALS. TO ENSURE THAT YOUR TRAILER PERFORMS
RELIABLY, YOU SHOULD INSPECT THE BEARINGS, RACES, AND SEALS AND REPACK THE
BEARINGS EVERY 12 MONTHS OR 2000 mi. (3200 km). THIS IS EASILY FOUND ON THE
INTERNET BY SEARCHING “TRAILER WHEEL BEARINGS MAINTENANCE”
A
B
Item # Description Qty.
1 1” Axle Bearing Kit 1
1A %HDULQJ&XSSUHVV¿W 2
1B 1” Bearing Cone 2
1C Grease Seal 1
1D 2” Axle Dust Cap 1
Item # Description Qty.
1E 1” Axle Castle Nut 1
1F 3/16” Cotter Pin 1
2 Hub (bare) with bearing race 1
3 Axle c/w hubs and bearings 1
Part # _____ Axle Bearing Kit includes all parts 1A to 1E.
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Re-packing Wheel Bearings
1. Loosen wheel bolts (Do not remove!).
2. 6XSSRUWWUDLOHUVRWKHZKHHOLVRIIWKHJURXQGMDFNVWDFN±ÀRRUMDFN±EORFN
3. Remove nuts and wheel.
4. Disassemble hub
5. Clean hub and pack bearings with wheel bearing grease.
6. Re-install bearings, nut and cotter pin.
Caution: DO NOT over tighten nut. The hub must turn freely and without play.
7. Re-attach bolts and wheel. (Torque to 80 lbs.)
TRAILER LICENSING
The Detail K2 kit trailer MUST BE CERTIFIED after assembly by a local garage which is approved and holds a license to
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In order to register your trailer with the Department of Motor Vehicles or Ministry of Transportation and obtain a license
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out and signed by the dealer transferring ownership to you. This form is found in your trailer manual package. Take this
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license plate to be attached to the trailer.
US Residents
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If you believe that your vehicle has a defect, which could cause an accident, personal injury or death, immediately inform
WKH1DWLRQDO+LJKZD\7UDI¿F6DIHW\$GPLQLVWUDWLRQ1+76$LQDGGLWLRQWRQRWLI\LQJ'HWDLO.
,I1+76$UHFHLYHVVLPLODUFRPSODLQWVRU¿QGVVDIHW\GHIHFWVH[LVWLQJLQDJURXSRIYHKLFOHVLWPD\RSHQDQLQYHVWLJDWLRQRU
order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your
dealer, or Detail K2.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington,
DC area) or write to: NHTSA, U.S. Department of Transportation, Washington, DC 20590.
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PARTS LIST
Part No. Description Qty.
MMT5X71L4 OR MMT5X7G1L4 Left drawbar 1
MMT5X72L4 OR MMT5X7G2L4 Right drawbar 1
MMT5X73L4 OR MMT5X7G3L4 Body 1
MMT5X74L4 OR MMT5X7G4L4 Front gate 1
MMT5X75L4 OR MMT5X7G5L4 Back gate 1
MMT5X76L4 OR MMT5X7G6L4 Side panel 2
MMT5X77L4 OR MMT5X7G7L4 Wheel nut 10
MMT5X78L4 OR MMT5X7G8L4 Axle 1
MMT5X79L4 OR MMT5X7G9L4 Wheel 2
MMT5X710L4 OR MMT5X7G10L4 3-leaf spring 2
MMT5X711L4 OR MMT5X7G11L4 Fender 2
MMT5X712L4 OR MMT5X7G12L4 Fender L-bracket front & rear 4
MMT5X713L4 OR MMT5X7G13L4 Left light housing 1
MMT5X714L4 OR MMT5X7G14L4 Right light housing 1
MMT5X715L4 OR MMT5X7G15L4 Tail light with harness 2
MMT5X716L4 OR MMT5X7G16L4 License holder 1
MMT5X717L4 OR MMT5X7G17L4 Coupler 1
MMT5X718L4 OR MMT5X7G18L4 Safety chain 1
MMT5X719L4 OR MMT5X7G19L4 Side amber clearance light 2
MMT5X720L4 OR MMT5X7G20L4 Side marker bolts 4
MMT5X721L4 OR MMT5X7G21L4 Side marker nut 4
MMT5X722L4 OR MMT5X7G22L4 M8 x 20 hex bolt 8
MMT5X723L4 OR MMT5X7G23L4 M10 x 50 hex bolt 8
MMT5X724L4 OR MMT5X7G24L4 M10 x 70 hex bolt 8
MMT5X725L4 OR MMT5X7G25L4 M12 x 80 hex bolt 2
MMT5X726L4 OR MMT5X7G26L4 M14 x 85 hex bolt 2
MMT5X727L4 OR MMT5X7G27L4 M14 x 120 hex bolt 2
MMT5X728L4 OR MMT5X7G28L4 M8 lock nut 8
MMT5X729L4 OR MMT5X7G29L4 M10 lock nut 24
MMT5X730L4 OR MMT5X7G30L4 M12 lock nut 2
MMT5X731L4 OR MMT5X7G31L4 M14 lock nut 4
MMT5X732L4 OR MMT5X7G32L4 M14 hex nut 2
MMT5X733L4 OR MMT5X7G33L4 8
MMT5X734L4 OR MMT5X7G34L4 24
MMT5X735L4 OR MMT5X7G35L4 2
MMT5X736L4 OR MMT5X7G36L4 4
MMT5X737L4 OR MMT5X7G37L4 2
MMT5X738L4 OR MMT5X7G38L4 M10 U-bolt 4
MMT5X739L4 OR MMT5X7G39L4 Gate clip pin 4
MMT5X740L4 OR MMT5X7G40L4 L-pin 2
MMT5X741L4 OR MMT5X7G41L4 R-clip 2

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SCHEMATIC DRAWING
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 28
29
30
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7
39
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41
32
31
36
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