Kolpin 93450 User manual

Please read and understand these instructions completely before installation to avoid injury to yourself or damage to the vehicle
or accessory.
Dealer: These instructions contain important information for future reference and must be given to the customer at time of purchase or
upon completion of installation.
Parts List:
Please Note: The Outfitter Box was designed to fit most ATV rack
systems. These particular instructions demonstrate mounting this
accessory on a tubular-type rack system. Because rack systems may
vary in size and design, use your best judgement in determining
where to locate the mounting hardware in order to provide a secure and
stable installation.
1) Position your Outfitter Box on the rear rack of your vehicle in your
desired location and center as indicated in Image “A”.
2) Once you have the Outfitter Box positioned properly, use a pencil to
mark two mounting points. Do this by scribing a line at these locations
on each side of the rack as indicated in Image “B”.
3) After you have marked the two mounting locations, remove the
Outfitter Box and carefully lay it upside-down on a level surface.
Center one of the supplied U-bolt plates on the lines you have just
marked. Using the U-bolt plate as a template, mark the two hole
locations with a pencil as indicated in Image “C”. Repeat this step.
Outfitter Box Installation Instructions
Stock No.: 93450
ITEM PART NAME PART NO. DESCRIPTION (60-93450) QTY.
1Box 100-93450 Outfitter Box assembly 1
2U-Bolt 72-0001 1/4” x 1-1/8” x 2” U-bolt, zinc-plated 2
3U-Bolt Plate 72-0002 2” x 3/4” U-bolt plate, zinc-plated 2
4Washer 76-0035 1/4” bonded sealing washer, zinc-plated 4
5Washer 76-0041 1/4” lock washer, zinc-plated 4
6Nut 77-0017 1/4”-20 finish nut, zinc plated 4
7Thread Cap 56-0008 Black thread caps 4
Rear of
Vehicle
Image A
Center
Underside
of Outfitter
Box
Image C
Outfitter Box
Underside
of Your Rack
Image B

4) Once you have accurately marked both hole locations at both mounting points,
carefully use a 5/16” bit to drill all four holes as indicated in Image “D”.
5) Place the Outfitter Box back onto your vehicle’s rack while feeding the supplied 1/4” x
1-1/8” x 2” U-bolts around the rack and through the holes you have just drilled in the
bottom of the box as indicated in Image “E”. Repeat this step.
6) Place the supplied 1/4” bonded sealing washers over the U-bolts by threading them
over both ends as indicated in Image “F”. Repeat this step.
7) Finish mounting the Outfitter Box by sliding the supplied 2” x 3/4” U-bolt plate over all
four U-bolts and fasten with the 1/4” lock washers and 1/4”-20 nuts as indicated in
Image “G”. Repeat this step in all four mounting locations. Do not overtighten.
8) Slide the thread caps over the U-bolts as indicated in Image “H”. Repeat this step.
9) Maintenance and Care: Tighten all hardware after first use and periodically thereafter.
Failure to follow these installation instructions completely may void
any warrantable components and result in property damage or
personal injury. NEVER operate or transport ATV with unsecured cargo.
For additional assistance, please contact our customer service department at:
Kolpin Outdoors, Inc. | 205 N. Depot Street | Fox Lake, WI 53933
1.877.956.5746 | [email protected]
WARNING
!
21
Your
Vehicle’s
Rack
Box Cross SectionBox Cross Section
1/4” x 1-1/8”
x 2” U-bolt
Image E
Drill Drill
5/16” Drill Bit
Your MarksYo ur Marks
Image D – View from Underside of Box
1/4” Bonded
Sealing Washer
Image F – View from Inside of Box
1/4” Lock Washer
1/4”-20 Nut
2” x 3/4”
U-Bolt Plate
Image G – View from Inside of Box
Thread
Cap
Image H – View from Inside of Box