DeWalt D26480 User manual

D26480
www. .eu

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Dansk (oversat fra original brugsvejledning) 4
Deutsch (übersetzt von den Originalanweisungen) 12
English (original instructions) 21
Español (traducido de las instrucciones originales) 29
Français (traduction de la notice d’instructions originale) 38
Italiano (tradotto dalle istruzioni originali) 47
Nederlands (vertaald vanuit de originele instructies) 56
Norsk (oversatt fra de originale instruksjonene) 65
Português (traduzido das instruções originais) 73
Suomi (käännetty alkuperäisestä käyttöohjeesta) 82
Svenska (översatt från de ursprungliga instruktionerna) 90
Türkçe (orijinal talimatlardan çevrilmiştir) 98
Ελληνικά (μετάφραση από τις πρωτότυπες οδηγίες)107

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Figure 1
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Figure 2
Figure 3 Figure 4
Figure 5
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Figure 6
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Congratulations!
You have chosen a DEWALT tool. Years of
experience, thorough product development and
innovation make DEWALT one of the most reliable
partners for professional power tool users.
Technical Data
D26480
Voltage V 230
(U.K. & Ireland only) V 230/115
Type 1
Power input W 500
Belt speed m/min 365
Sanding surface mm 64 x 80
Belt length mm 356
Belt width mm 64
Weight kg 2.4
LPA (sound pressure) dB(A) 84
K PA (sound pressure uncertainty) dB(A) 3
L WA (sound power) dB(A) 91
KWA (sound power uncertainty) dB(A) 4.9
Vibration total values (triax vector sum) determined according to
EN 60745:
Vibration emission value a
h
a
h
= m/s² 3.3
Uncertainty K = m/s² 1.5
The vibration emission level given in this information
sheet has been measured in accordance with a
standardised test given in EN 60745 and may be
used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
WARNING: The declared vibration
emission level represents the main
applications of the tool. However if the
tool is used for different applications,
with different accessories or poorly
maintained, the vibration emission may
differ. This may significantly increase the
exposure level over the total working
period.
An estimation of the level of exposure to
vibration should also take into account
the times when the tool is switched off
or when it is running but not actually
doing the job. This may significantly
reduce the exposure level over the total
working period.
Identify additional safety measures to
protect the operator from the effects of
vibration such as: maintain the tool and
the accessories, keep the hands warm,
organisation of work patterns.
Fuses
Europe 230 V tools 10 Amperes, mains
U.K. & Ireland 230 V tools 13 Amperes, in plugs
U.K. & Ireland 115 V tools 16 Amperes, in plugs
Definitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
NOTICE: Indicates a practice not
related to personal injury which, if
not avoided, may result in property
damage.
Denotes risk of electric shock.
Denotes risk of fire.
Denotes risk of explosion
EC-Declaration of Conformity
MACHINERY DIRECTIVE
D26480
DEWALT declares that these products described
under “technical data” are in compliance with:
2006/42/EC, EN 60745-1, EN 60745-2-4.
BELT SANDER D26480

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These products also comply with Directive
2004/108/EC. For more information, please contact
DEWALT at the following address or refer to the
back of the manual.
The undersigned is responsible for compilation of the
technical file and makes this declaration on behalf of
DEWALT.
Horst Grossmann
Vice President Engineering and Product
Development
DEWALT, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
20.10.2009
WARNING: To reduce the risk of injury,
read the instruction manual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result
in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-
operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating
part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool in
unexpected situations.

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f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce
dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it
was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc., in accordance with these
instructions taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Additional Specific Safety Rules for
Sanders
WARNING: Contact with or inhalation
of dusts arising from sanding
applications may endanger the health of
the operator and possible bystanders.
Wear a dust mask specifically designed
for protection against toxic dust and
fumes and ensure that persons within
or entering the work area are also
protected.
WARNING: Use this tool in a well-
ventilated area when sanding ferrous
metals. Do not operate the tool near
flammable liquids, gases or dust.
Sparks or hot particles from sanding
or arcing motor brushes may ignite
combustible materials.
WARNING: Do not use the dust filter
cassette or the dust extraction adaptor
to store objects.
• Hold power tool by gripping surfaces,
because the belt may contact its own
cord. Cutting a “live” wire may make
exposed metal parts of the power tool “live”
and shock the operator.
Sanding Paint
WARNING: Observe the applicable
regulations for sanding paint. Pay
special attention to the following:
• Whenever possible, use a vacuum extractor
for dust collection.
• Take special care when sanding paint which
is possibly lead based:
– Do not let children or pregnant women
enter the work area.
– All persons entering the work area should
weara mask specially designed for
protection against lead paint dust and
fumes.
– Do not eat, drink or smoke in the
work area.
• Dispose of dust particles and any other
removal debris safely.
Residual Risks
• The following risks are inherent to the use of
these machines:
– injuries caused by touching the rotating parts.
– injuries caused by disruption of the sanding
belt.

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• These risks are most evident:
– within the range of operation
– within the range of the rotating machine parts
• In spite of the application of the relevant
safety regulations and the implementation of
safety devices, certain residual risks cannot be
avoided.
These are:
– Impairment of hearing.
– Risk of accidents caused by the uncovered
parts of the sanding belt.
– Risk of injury when changing the belt.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual before use.
DATE CODE POSITION (FIG. 1)
The Date Code (n), which also includes the year of
manufacture, is printed into the housing.
Example: 2010 XX XX
Year of Manufacture
Package Contents
The package contains:
1 Belt sander
1 Front handle
5 Sanding belts
1 Vacuum adaptor
1 Instruction manual
1 Exploded drawing
• Check for damage to the tool, parts or
accessories which may have occurred during
transport.
• Take the time to thoroughly read and
understand this manual prior to operation.
Description (fig. 1)
WARNING: Never modify the power
tool or any part of it. Damage or
personal injury could result.
a. On/off switch
b. Front handle
c. Front roller
d. Belt tensioning lever
e. Belt centring knob
f. Sanding belt
g. Flat/torx head screw
h. Air vents
INTENDED USE
Your D26480 belt sander has been designed for
the professional sanding of wood, woodwork and
plastics. The D26480 sander is intended for light to
medium usage.
The D26480 belt sander is a professional power tool.
DO NOT use under wet conditions.
DO NOT let children come into contact with the
tool. Supervision is required when inexperienced
operators use this tool.
Electrical Safety
The electric motor has been designed for one
voltage only. Always check that the power supply
corresponds to the voltage on the rating plate.
Your DEWALT tool is double insulated in
accordance with EN 60745; therefore no
earth wire is required.
WARNING: 115 V units have to
be operated via a fail-safe isolating
transformer with an earth screen
between the primary and secondary
winding.
If the supply cord is damaged, it must be replaced
by a specially prepared cord available through the
DEWALT service organisation.
Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:
• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in
the plug.
• Connect the blue lead to the neutral terminal.
WARNING: No connection is to be
made to the earth terminal.
Follow the fitting instructions supplied with good
quality plugs. Recommended fuse: 13 A.
Using an Extension Cable
If an extension cable is required, use an approved
3–core extension cable suitable for the power
input of this tool (see technical data).The minimum
conductor size is 1.5 mm2; the maximum length is
30 m.

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When using a cable reel, always unwind the cable
completely.
ASSEMBLY AND ADJUSTMENT
WARNING: Prior to assembly and
adjustment always unplug the tool.
Fitting and Centring the Sanding Belt
(fig. 1)
The tool uses 64 x 356 mm sanding belts.
1. Turn the belt tensioning lever (d) clockwise until
it is in the release position.
2. Remove the sanding belt (f).
3. Place a new sanding belt making sure that the
arrow on the inside of the sanding belt points
in the same direction as the arrow on the
machine.
Sanding belts without arrows can go either
direction. If the belt is monodirectional and has
arrows printed on its inside, make sure to point
these arrows in the direction of belt rotation
indicated on the sander. (Belt rotation would be
clockwise when looking into the open side of the
sander) .
4. Turn the belt tensioning lever counterclockwise
until it is in the clamp position.
5. Switch the machine on and turn the belt
centring knob (e) until the sanding belt is
centred on the front roller (c).
Front Handle (fig. 1)
The front handle is removeable to allow the sander
into tight spaces. The unit comes with the handle
(b) installed as shown. To remove the handle,
loosen the flat/torx head screw (g) in the centre of
the handle using a flat head screwdriver and then
remove front handle and flat/torx head screw.
NOTE: The front handle must be properly seated
over the mounting surface before tightening the
screw.
Tracking the Belt (fig. 1, 2)
WARNING: Severe laceration hazard.
Properly adjust the tracking of the belt
to avoid it overhanging the housing. A
running belt overhanging the housing
can cause severe lacerations.
To ensure the sanding belt is tracking properly on
your unit:
1. Grasp unit in your hand and hold with the belt
facing you.
2. Turn on switch (a) to start the belt sander.
3. Turn the tracking knob (e) counterclockwise
(turning towards the front of the sander) to
move the belt toward the housing. Turn the
knob clockwise (towards the power cord) to
move it away from the housing.
NOTE: The belt should be aligned with the flush
edge of the platen (i) while the sander is in operation.
4. Turn switch off and make sure the belt has come
to a complete stop before setting unit down.
Dust Extraction (fig. 3)
WARNING: Empty dust collection
system frequently, especially when
sanding resin-coated surfaces such
as polyurethane, varnish, shellac,
etc. Dispose of coated dust particles
according to the finish manufacturer’s
guidelines, or place in a metal can with
a tight fitting metal lid. Remove coated
dust particles from the premises daily.
The accumulation of fine sanding dust
particles may self ignite and cause fire.
WARNING: Shock hazard. The use of
a vacuum hose and vacuum adaptor
with the belt sander may generate static
electricity that could result in startling
static discharge.
WARNING: Do not use a dustbag or
vacuum extractor without proper spark
protection when sanding metal. Doing
so creates a fire hazard, which may
cause serious personal injury and/or
damage to the tool.
Your belt sander is equipped with a dual hose
adaptor. The various diameters of the dust extraction
adaptor can be attached to vacuum nozzles of 20,
25–27 and 35–38 mm diameters for dust collection.
Insert the adaptor (j) into the dust port (k) and turn
it 1/8 turn clockwise to secure the adaptor to the
sander. Then, attach the appropriate vacuum hose
to the adaptor.
OPERATION
Instructions for Use
WARNING: Always observe the safety
instructions and applicable regulations.
WARNING: To reduce the risk
of serious personal injury, turn
tool off and disconnect tool from
power source before making any
adjustments or removing/installing
attachments or accessories.

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WARNING: To reduce the risk of injury,
always secure work to prevent it from
being thrown back towards the user.
WARNING: To reduce the risk of injury,
make sure the sander is not resting
on the workpiece when the switch is
turned on.
CAUTION: To reduce the risk of injury,
check to see that the belt guard (l) is in
place, secured and working correctly.
WARNING:
• Make sure all materials to be sanded
are well secured.
• Apply only a gentle pressure to the
workpiece. Excessive pressure does
not improve the sanding effect, but
only results in an increased load on the
machine and causes the abrasive to
tear.
• Avoid overloading.
WARNING: Do not sand magnesium!
Proper Hand Position (fig. 6)
WARNING: To reduce the risk of
serious personal injury, ALWAYS use
proper hand position as shown.
WARNING: To reduce the risk of
serious personal injury, ALWAYS hold
securely in anticipation of a sudden
reaction.
This can be a one-handed tool. Proper hand
position would be to have one hand on the rubber
portion of the body. If greater stability or pressure is
needed, the other hand can grip the front handle (b).
Switching On and Off (fig. 1)
Switching on: press the on/off switch (a) towards
the I (ON) on the casing.
Switching off: press the on/off switch towards the O
(OFF) on the casing.
Sanding
WARNING: Venting area may become
hot with excessive use.
WARNING: ALWAYS use proper hand
position when using this sander (Fig. 6).
• Start with the coarsest grit size.
• Move the tool in long, sweeping
strokes.
• Check your work at short intervals.
WARNING: Always switch off the
tool when work is finished and before
unplugging.
Consult your dealer for further information on the
appropriate accessories.
Replacing the Sanding Belt (fig. 2)
WARNING: To reduce the risk of
injury, be sure sander is turned off and
disconnected from the power supply
when changing the sanding belt. Before
reconnecting the tool, make sure the
switch (a) is in the off position.
TO REPLACE THE BELT
1. Rotate the belt tensioning lever (d) clockwise until
front roller (c) retracts and releases the tension on
the belt (f).
2. Remove the worn out belt.
3. Slip a new belt around the wheels.
WARNING: Severe laceration hazard.
If installed backwards, monodirectional
sanding belts may not track properly
and may overhang the housing, possibly
causing severe lacerations.
4. Rotate the belt tensioning lever (d)
counterclockwise into position to reapply
tension to the belt.
MAINTENANCE
Your DEWALT power tool has been designed to
operate over a long period of time with a minimum
of maintenance. Continuous satisfactory operation
depends upon proper tool care and regular cleaning.
To Replace the Platen/cork (fig. 1, 5)
The cork under the platen on your belt sander may
require replacement at some point during the life of
the tool. A new platen/cork is available through a
DEWALT authorized service centre.
1. Remove the sanding belt as previously
described.
2. Rotate the belt tensioning lever (d)
counterclockwise to the clamp position.
3. Remove the plastic cover from right side of
platen by removing the four screws (m) using a
flat head or Torx 20 screwdriver.
4. Slide old platen/cork (i) out.
5. Slide the new platen/cork into the sander and
discard the old one.

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6. Reinstall the plastic cover and make sure the
tracking spring is installed correctly.
7. Install a sanding belt as previously described.
Lubrication
Your power tool requires no additional lubrication.
Cleaning
WARNING: Blow dirt and dust out of
the main housing with dry air as often as
dirt is seen collecting in and around the
air vents. Wear approved eye protection
and approved dust mask when
performing this procedure.
WARNING: Never use solvents or
other harsh chemicals for cleaning the
non-metallic parts of the tool. These
chemicals may weaken the materials
used in these parts. Use a cloth
dampened only with water and mild
soap. Never let any liquid get inside the
tool; never immerse any part of the tool
into a liquid.
Optional Accessories
WARNING: Since accessories, other
than those offered by DEWALT, have
not been tested with this product, use
of such accessories with this tool could
be hazardous. To reduce the risk of
injury, only DEWALT, recommended
accessories should be used with this
product.
Consult your dealer for further information on the
appropriate accessories
Protecting the Environment
Separate collection. This product must
not be disposed of with normal
household waste.
Should you find one day that your DEWALT product
needs replacement, or if it is of no further use to you,
do not dispose of it with household waste. Make this
product available for separate collection.
Separate collection of used products
and packaging allows materials to be
recycled and used again. Re-use of
recycled materials helps prevent
environmental pollution and reduces
the demand for raw materials.
Local regulations may provide for separate collection
of electrical products from the household, at
municipal waste sites or by the retailer when you
purchase a new product.
DEWALT provides a facility for the collection and
recycling of DEWALT products once they have
reached the end of their working life. To take
advantage of this service please return your product
to any authorised repair agent who will collect them
on our behalf.
You can check the location of your nearest
authorised repair agent by contacting your local
DEWALT office at the address indicated in this
manual. Alternatively, a list of authorised DEWALT
repair agents and full details of our after-sales
service and contacts are available on the Internet at:
www.2helpU.com.

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GUARANTEE
DEWALT is confident of the quality of its
products and offers an outstanding guarantee
for professional users of the product. This
guarantee statement is in addition to and in
no way prejudices your contractual rights as a
professional user or your statutory rights as a
private non-professional user. The guarantee
is valid within the territories of the Member
States of the European Union and the
European Free Trade Area.
•30 DAY NO RISK SATISFACTION GUARANTEE •
If you are not completely satisfied with the
performance of your DEWALT tool, simply
return it within 30 days, complete with all
original components, as purchased, to
the point of purchase, for a full refund or
exchange. The product must have been
subject to fair wear and tear and proof of
purchase must be produced.
•ONE YEAR FREE SERVICE CONTRACT •
If you need maintenance or service for your
DEWALT tool, in the 12 months following
purchase, you are entitled to one service free
of charge. It will be undertaken free of charge
at an authorised DEWALT repair agent. Proof
of purchase must be produced. Includes
labour. Excludes accessories and spare parts
unless failed under warranty.
• ONE YEAR FULL WARRANTY •
If your DEWALT product becomes defective
due to faulty materials or workmanship
within 12 months from the date of purchase,
DEWALT guarantees to replace all defective
parts free of charge or – at our discretion –
replace the unit free of charge provided that:
• The product has not been misused;
• The product has been subject to fair
wear and tear;
• Repairs have not been attempted by
unauthorised persons;
• Proof of purchase is produced.
• The product is returned complete with all
original components
If you wish to make a claim, contact your
seller or check the location of your nearest
authorised DEWALT repair agent in the
DEWALT catalogue or contact your DEWALT
office at the address indicated in this manual.
A list of authorised DEWALT repair agents and
full details of our after-sales service is available
on the Internet at: www.2helpU.com