Dexion ULTIMA CI-80 User manual

Ultima CI-80 Shelving
User Manual
ADELAIDE
SHELVING

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ULTIMA CI-80 SHELVING
USER GUIDELINES
This manual remains the sole property of Dexion (Australia) Pty Limited. It must not
be copied without prior written consent and must be returned upon request.
The information contained within this manual relates solely to the Dexion Ultima
CI-80 product, it should not be used as the basis for designing any other product,
from an alternative source.
Whilst the utmost care is taken to ensure the accuracy of the data and design details
shown within, Dexion (Australia) Pty Limited cannot, under any circumstances, be
held liable for any injuries, expenses or loss which may, in any degree, be attributed
to the use or adoption of such data and design details.
© Copyright:
Dexion (Australia) Pty Limited
Tattersall Road
BLACKTOWN NSW 2148
Tel: [phone]
E-mail: [email protected]
Date of Issue: October 2004

MANUAL AMENDMENT REGISTER
ULTIMA CI-80 USER GUIDELINES
Issue /
Amendment Date Issued Description Inserted By
Issue 1 Oct 2004 Original Issue

ULTIMA CI-80
User Guidelines
TABLE OF CONTENTS
TABLE OF CONTENTS..................................................................................................... V
INTRODUCTION .................................................................................................................1
HAND LOADED SHELVING SYSTEM......................................................................................................... 1
LOADING / UNLOADING THE SHELVING.................................................................................................. 1
MANUAL HANDLING GUIDE.............................................................................................2
SHELF LOAD RATING ................................................................................................................................. 2
LOADING THE SHELVING........................................................................................................................... 3
ROUTINE INSPECTIONS ...................................................................................................4
GENERAL CARE .......................................................................................................................................... 4
FINISH ........................................................................................................................................................... 4
FRAMES AND BACK PANELS.................................................................................................................... 4
SHELVES ON SHELF CLIPS ....................................................................................................................... 4
SHELF STIFFENERS.................................................................................................................................... 4
KICKPLATES................................................................................................................................................ 4
BASEPLATE ................................................................................................................................................. 5
FINISHING PANELS ..................................................................................................................................... 5
TOPS (WHERE FITTED)............................................................................................................................... 5
COMMON REPAIR AND REPLACEMENT ITEMS ...................................................................................... 5
ISSUE 1 Table of Contents v
OCTOBER 2004

ULTIMA CI-80
User Guidelines
ISSUE 1 Ultima CI-80 User Guidelines 1
OCTOBER 2004
INTRODUCTION
Dexion ULTIMA CI-80 is a versatile adjustable, light to medium duty shelving system, which can be
used to create many styles of industrial and commercial storage installations. It is modular in its
design and will allow reconfiguration or addition to bays and shelves to best suit the storage needs.
Ultima CI-80 may also be mounted on Compactus mobile bases and runners.
Dexion recommends that personnel operating within the stores / warehouse environments are
familiarised with safe working practises. Part of that familiarisation should include the use of this
shelving system. These guidelines contain useful information, tips and safety advice when working
with Dexion Ultima CI-80 shelving.
HAND LOADED SHELVING SYSTEM
Ultima CI-80 is a hand loaded storage system, where the product being stored is placed onto the
shelves, and later picked from them manually. It is not a pallet racking system. Mechanical
devices such as stepped trolleys, or elevating order pickers may be necessary to gain access to
higher storage levels, but the actual placement of product is a manual process.
LOADING / UNLOADING THE SHELVING
When selecting product to be stored within the shelving it is important to ensure that the items are
safe, stable and able to be lifted. Any packaging should be intact, with for example, box bottoms
able to carry the load contained within them.
The product should where ever possible be contained within the area of the shelf, overhangs
should be avoided as these could be hazardous to other operators.
Do not block aisles, or access to emergency escape routes.
If access is required to higher storage levels, then suitable equipment should be used, such as
steps. Do not over stretch, or climb the shelving to gain access.
DO NOT CLIMB THE SHELVING

ULTIMA CI-80
User Guidelines
ISSUE 1 Ultima CI-80 User Guidelines 2
OCTOBER 2004
MANUAL HANDLING GUIDE
SHELF LOAD RATING
Shelves have the following maximum load rating. These ratings are based on a uniformly
distributed load. (UDL)
PLAIN SHELVES
Shelf Depth
Bay Width 300 400 450 500 600
750 130 kg 130 kg 115 kg 115 kg 115 kg
900 130 kg 130 kg 115 kg 115 kg 115 kg
1050 80 kg 80 kg 80 kg 100 kg 100 kg
1200 80 kg 80 kg 80 kg 100 kg 100 kg
Mat. Thickness 0.75 0.95
STIFFENED SHELVES
Shelf Depth
Bay Width 300 400 450 500 600
750 240 kg (1) 240 kg (1) 200 kg (1) 200 kg (2) 200 kg (2)
900 240 kg (1) 240 kg (1) 200 kg (1) 200 kg (2) 200 kg (2)
1050 170 kg (1) 170 kg (1) 170 kg (1) 190 kg (2) 190 kg (2)
1200 170 kg (1) 170 kg (1) 170 kg (1) 190 kg (2) 190 kg (2)
Mat. Thickness 0.75 0.95
Shelf Stiffeners (1) = 1 x shelf stiffener at front of shelf (2) = 2 stiffeners

ULTIMA CI-80
User Guidelines
ISSUE 1 Ultima CI-80 User Guidelines 3
OCTOBER 2004
LOADING THE SHELVING
It is logical to stack the heavier items on the lower shelving and the lighter items on the upper
shelves. This lowers the centre of gravity of a loaded cabinet and improves stability.
The illustration below shows the recommended safe loadings from the EU Directive for manual
handling.
The above is a guide only recognising the wide range of personal capabilities, together with the
diversity of handling situations. Employers should make suitable and sufficient assessment of
content loads when planning and operating their site.

ULTIMA CI-80
User Guidelines
ISSUE 1 Ultima CI-80 User Guidelines 4
OCTOBER 2004
ROUTINE INSPECTIONS
The shelving system should require little or no maintenance, other than to replace components
possibly damaged through incorrect operation. Any component no longer fit for use should be
replaced on a like for like basis. Do not attempt to repair components.
It is recommended that periodic inspections be carried out to rectify any problems that may have
occurred. These should include:
GENERAL CARE
The unit should have periodic clean out and a dusting using a soft cloth and a non- abrasive, non-
solvent based cleaning agent. Should the shelving need cleaning, either as part of a routine, or as
a result of a spillage the following guidelines should be observed.
The clean should comprise of a wipe down with a damp cloth, using (if required) a mild detergent.
NEVER use a hose to spray the shelving.
NEVER use abrasive or caustic cleaning agents.
Check shelving unit is level and square. Levelling plates may be fitted where necessary.
FINISH
Check cabinet panels and shelves for chips or damage. Repair minor powder coat damage with
spray on touch–up paint.
FRAMES AND BACK PANELS
Check that the frame panels are straight, especially in areas of the rear flange and front roll post.
Ensure the screws holding the fixed shelves, back panel (or spine bracing), kick plate, and any
accessories are present and tightened.
SHELVES ON SHELF CLIPS
Inspect the clipped shelves to verify that there are four clips per shelf and that the clips and
shelves are undamaged. Check for and replace any shelves which are permanently deflected.
SHELF STIFFENERS
If fitted, check that the shelf stiffeners are not permanently deflected and that the tabs of the shelf
and ends of the stiffener are engaged correctly.
KICKPLATES
Check for signs of impact on the kick plate and that the fixings holding the kick plate to the
baseplate and frame are tight.

ULTIMA CI-80
User Guidelines
ISSUE 1 Ultima CI-80 User Guidelines 5
OCTOBER 2004
BASEPLATE
Check for signs of damage to the baseplate and that frame fixings are secure. Ensure floor fixings
are tight and well seated into the concrete. Check that all levelling plates are nesting into each
other at the dimple.
FINISHING PANELS
Check that screws holding finishing panels to the frame are tight. The screws are on the inside of
the frame panel.
TOPS (WHERE FITTED)
Tops are held on by self taping screws fitted through the top shelf. If a top is coming loose tighten
screws.
COMMON REPAIR AND REPLACEMENT ITEMS
Dexion
Code Description Unit Notes
151744 Touch Up Paint – APO Grey Can
151745 Touch Up Paint – Stone White Can
151330 Screw & Nut M6 x 10mm Pack 50
3308 Set Screw M6 x 16 Hex Head Gr8.8 ZP Each
3294 Hexagon Nut M6 Nyloc P Type Each
151320 Shelf Clip ZP Pack 50 4 per shelf
202200 Base Plate UL 1 Tier Pgal Each
202201 Lev Plate UL 1 Tier Pgal Each
067106 Sleeve Anchor P10 x 50 ZP Each
160249 Screw 8Gx3/8 Pan UL Self Tap ZP Each
160250 Nut U 8G ZP (0536-17-4) Each
151746 Suspended Filing Rack 750 x 400 White Each
151749 Suspended Filing Rack 900 x 400 White Each
151752 Suspended Filing Rack 1050 x 400 White Each
151755 Suspended Filing Rack 1200 x 400 White Each