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  9. Dexter Laundry T-20 SWD User manual

Dexter Laundry T-20 SWD User manual

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8514-292-001 REV A PAGE 1
COMMERCIALDRYER OriginalInstructions
MODEL T-20 SWD VENDED For GB & IE
C-SERIES CONTROL, ELECTRC-HEATED
OPERATOR’S MANUAL
INSTALLATION & OPERATION INSTRUCTIONS
The dryer will operate correctly in ambient temperatures of +5°C to +45°C, in relative humidity up to
50% at +40°C and above 50% when below +40°C, and at altitudes up to 1000m above sea level,
must be transported and stored from -40°C to +140°C, and has been packaged to prevent damage
from humidity, vibration, and shock. Take measures to avoid harmful effects of occasional
condensation.
Post the following “For Your Safety” caution in a prominent location:
FOR YOUR SAFETY
Do not store or use petrol or other flammable vapours and liquids or dry cleaning solvents in the
vicinity of this or any other appliance.
FOR YOUR SAFETY
THIS MACHINE IS FOR DRYING ONLY FABRICS WASHED IN WATER.
To avoid possibility of fire, including spontaneous combustion, do not dry oiled floor mops, items
containing foam rubber or similarly textured rubberlike materials or any material on which you have
used a cleaning solvent or which contains flammable liquids or solids (such as petrol, kerosene, waxes,
etc.) Fabric softeners, or similar products, should be used per the fabric softener instructions. Remove
all objects from pockets such as lighters and matches.
WARNING – Risk of Fire
Clothes dryer installation must be performed by a qualified installer.
Install the clothes dryer according to the manufacturer’s instructions and local codes.
Do not install a clothes dryer with flexible plastic venting materials. If flexible metal (foil type) duct is
installed, use duct that has been investigated and found acceptable for use with clothes dryers.
Flexible venting materials are known to collapse, be easily crushed, and trap lint. These conditions will
obstruct clothes dryer airflow and increase the risk of fire.
To reduce the risk of severe injury or death, follow all installation instructions.
This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall
not be made by children without supervision. Children of less than 3 years should be kept away
unless continuously supervised.
It is important that you read this Manual and retain it for future reference. For service or
replacement parts, contact the distributor in your area or manufacturer:
Dexter Laundry, Inc.
2211 West Grimes Avenue
Fairfield, Iowa 52556, USA
8514-292-001 REV A PAGE 2
TABLE OF CONTENTS
Page No.
Warnings about use and operation 2
Dryer Specifications 4
Dryer Dimensions 5
Installation Instructions 6 – 12
Dryer Shutdown 12
Operating Instructions 13
Programming the Dryer Control 14 – 22
Servicing and Troubleshooting 23
Preventative Maintenance Instructions 24
WARNINGS ABOUT USE AND OPERATION
Caution! There are sharp ed
g
es on various sheet metal parts internal
to the enclosure. Use safety consciousness when placing or moving
your hands while working in the interior of this equipment.
Meaning: Do Not Enter This
Equipment (or Space). Meaning: Do Not Step, Stand, or Sit
on This Equipment.
Meaning: Do Not Operate with
Guards or Covers Removed. Meaning: High Voltage. Disconnect
power before servicing.
Meanin
g
: Lock Out and Ta
g
Out
before servicing. Meaning: Burn Hazard. Do Not Touch
Heater Housing or Heating Elements.
Allow these parts to cool before servicing.
Meaning: Do Not Dry Items
Containing Explosive Material. Meaning: Do Not Dry Items
Containing Flammable Material.
Meaning: Read Operators
Manual. Meaning: Center of Gravity.
Meaning: Left Point for Forklift
or Hand Pallet Truck or Jack. Meaning: Right Point for Forklift or
Hand Pallet Truck or Jack.
It is ABSOLUTELY ESSENTIAL that the dryer be earthed to a known earth. This is not only for
personal safety, but is necessary for proper operation of the controller. Failure to do so will void
the warranty of the controller.
DO NOT MODIFY THIS APPLIANCE. KEEP SHIELDS, GUARDS AND COVERS IN PLACE.
These safety devices are provided to protect everyone from injury.
WARNING: Do not stop dryer before end of cycle time unless all items are quickly removed and
spread out to dissipate heat.
8514-292-001 REV A PAGE 3
WARNINGS ABOUT USE AND OPERATION continued
THIS DRYER IS EQUIPPED WITH A MANUALLY RESETTABLE OVER-TEMPERATURE
THERMOSTAT located above the motor on the rear of the cabinet. Should the dryer cease to
heat, refer to your “Service Procedure and Parts Data” book for instructions.
CHECK THIS THERMOSTAT WHEN INSTALLING DRYER to assure it is not tripped.
Impacts, such as rough handling in shipment, may trip the thermostat. It may be reset by
pushing the red tipped rod located above the control box at the rear of the dryer.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE while in operation.
THIS APPLIANCE SHALL NOT BE USED TO DRY OFF CLOTHES CONTAINING SOLVENTS
OR DRY-CLEANING FLUIDS.
Misuse of Dryer
Do not use this Equipment for any purpose not described in this Manual.
Do not operate this equipment without all guards and covers in place.
Do not operate this dryer from any power source not matching the
operational requirements on the back of the dryer.
Do not place your body inside the dryer cylinder or allow others to do so.
Death or serious injury can result from this!
Other Examples May Be Applicable
8514-292-001 REV A PAGE 4
SPECIFICATIONS
20 lb. Commercial Dryer: T-20 SWD
DCS020E_-82
Cabinet Height 34 3/4” 883 mm.
(Assumes minimum leveling leg adjustment)
Cabinet Width 27” 686 mm.
Overall Depth 44 5/8” 1133 mm.
Floor to Bottom of Door 8 1/2” 215 mm.
Door Opening 18 1/8” 460 mm.
Dry Wt. Capacity 20 lbs. 9.1 kg.
Cylinder Diameter 25 1/2” 647 mm.
Cylinder Depth 24” 609 mm.
Cylinder Volume 7.0 cu. ft. 198.2 liters
Lint Screen Area 285 sq. in. 1839 sq. cm.
Exhaust Size 6” 152 mm.
Make-up Air 100 sq. in. 645 sq. cm.
Example: 100 sq. in = 10 in. long X 10 in. wide
Motor Size-Tumbler/Blower 1/3 H.P. .248 kW
Airflow (50 hz) 300 CFM 8.5 m^3/min
Electrical Specifications – Model -82
Voltage/Hz/Phase 400V/50Hz/3Phase/15kW Heat
Running Amps 30 Amps
Minimum Dual Element Time Delay Fuse 30 Amp
WireSize 8.5mm^2
Electrical Service 4 wire + ground
Stand-alone Dryer
Shipping Weight 350 lbs. 159 kg.
Net Weight 320 lbs. 145 kg.
Clearance Behind Machines (min.) 18” 457 mm.
Combo Stack Washer/Dryer
Shipping Weight 840 lbs. 381 kg.
Net Weight 800 lbs. 363 kg.
Clearance Behind Machines (min.) 24” 611 mm.
8514-292-001 REV A PAGE 5
FIGURE 1 – DRYER DIMENSIONS
8514-292-001 REV A PAGE 6
INSTALLATION INSTRUCTIONS
This dryer may have been supplied as part of a washer/dryer stacked appliance. If
so, refer to the washer instructions for uncrating and hard mounting the stacked
unit to a concrete floor and observe the dryer clearances listed below.
UNCRATING (Stand-alone dryer unit)
Tools Required: 3/4" (19 mm) hex socket and ratchet driver, a knife, and groove joint pliers,
which will open to 1 3/8" (35 mm).
Note: A forklift, or a hand pallet truck or jack, must lift the washer/dryer or dryer and only
from the front or rear of the washer/dryer or dryer with the washer/dryer or dryer bolted to
the pallet and supported the full length of the washer/dryer or dryer.
1. Remove the plastic wrap with the knife. Remove cardboard rails, fillers, and top cap.
2. Using a ratchet and a 3/4” (19 mm) socket, remove the (4) bolts attaching the wooden
skid to the dryer cabinet. Save the bolts for future moving of the dryer.
3. With a walking motion, move the dryer forward completely off the wooden skid. Save the
skid for future moving of the dryer.
4. Using groove joint pliers, adjust the leveling legs to align the machine with adjacent units.
Note: If the dryer is ever moved again, the dryer should be re-mounted on its pallet and its
crating bolts re-inserted and tightened, in the reverse order as above.
Dryer Model Mass
DCS020E 159 kg
DRYER INSTALLATION
1. CODE CONFORMITY: All commercial dryer installations must conform to the local and
national codes for the location of installation.
The appliance must not be installed behind a lockable door, a sliding door or a door with a
hinge on the opposite side to that of the tumble dryer, in such a way that a full opening of the
tumble dryer door is restricted.
2. INSTALLATION CLEARANCES: This unit may be installed at the following alcove
clearances.
I. Left Side 0”
II. Right Side 0” *
III. Back 18” (457 mm) (Certified for 1” (25 mm) clearance; however, 18”
(457 mm) clearance is necessary behind the belt guard to allow servicing
and maintenance.)
IV. Front 48” (1220 mm) (to allow use of dryer)
V. Top Refer to figure labeled on the next page “Vertical Clearance Dimensions”.
8514-292-001 REV A PAGE 7
Certification allows 0” clearance at the top 4” (100 mm) back from the
front. However, a 1/4" (6 mm) clearance should be allowed in case the
dryer needs to be moved.
A 10” (254 mm) clearance is required from the top at all other points.
VI. Floor This unit may be installed upon a combustible floor.
Do not obstruct the flow of combustion and ventilation air.
Maintain minimum of 25 mm (1 in.) clearance between duct and combustible material.
Refer to installation label attached to rear guard for other installation information.
VERTICAL CLEARANCE DIMENSIONS
3. MAKE-UP AIR. Adequate make-up air must be supplied to replace air exhausted by
dryers on all types of installations. Provide a minimum air opening to the outside for each
dryer as follows:
Dryer Model Make-up Air Volume/Time Make-up Air Opening Size (minimum)
DCS020E 300 CFM (8.5 m3/minute) 100 in.² (645 cm2)
8514-292-001 REV A PAGE 8
This is a net requirement of effective area. Screens, grills or louvers, which will restrict the
flow of air, must be considered. Consult the supplier to determine the free area equivalent for
the grill being used.
The source of make-up air should be located sufficiently away from the dryers to allow an
even airflow to the air intakes of all dryers. Multiple openings should be provided.
The operation of this appliance may affect the operation of gas appliances, which take their
air for safe combustion from the same room. Adequate ventilation must be provided to avoid
back flow of gasses from other appliances in the same room. All gas appliances should be
tested with the Dexter dryer in operation and all the windows and doors closed. If in doubt,
consult the appliance manufacturer(s).
4. ELECTRICAL REQUIREMENTS:
The electrical installation must be performed by a qualified electrical technician.
The electrical power requirements necessary to operate the unit satisfactorily are listed on
the serial plate located on the back panel of each dryer. The electrical connection should be
made at the terminal blocks in the control box on the rear of the unit using conductors rated
at 75 C (167 F) and a wire size adequate to handle the amperage and voltage listed on the
serial plate (see table below for recommended minimum sizes). It is absolutely necessary that
the dryer be earthed to a known earth (No. 8 AWG copper conductor recommended).
Knockouts are provided for the connection of 1-inch (25 mm) conduit for the power supply
conductors and 3/8-inch (10 mm) conduit for the external earthing conductor. It is absolutely
necessary that the dryer be connected to a good earth connection. The earth connection
resistance should be checked prior to operation. Introduction of supply wiring must not
increase the Ingress Protection (IP) rating.
HEATING ELEMENT
SIZE (kW)
SUPPLY VOLTAGE
(PHASE / V.)
MINIMUM DUAL ELEMENT
TIME DELAY FUSE SIZE AT
FUSED DISCONNECT (A.)
MINIMUM WIRE SIZE FROM FUSED
DISCONNECT TO DRYER TERMINAL
BLOCK (75OC COPPER WIRE)
15 3
/
400 30
(
8.5 mm^2
)
The installation must meet the electrical requirements of the country, state, and locality of
installation. Individual circuit breakers for each dryer are required. The installer must provide
a disconnect switch, which will interrupt all lines. It may be a local or national requirement to
provide an electrical interruption switch visible and accessible from the room in which the
dryer is installed. The wiring diagram is located in the belt guard on the back of the dryer.
For destination countries where CE requirements must be met, individual 400V supply
disconnecting devices for each dryer are required and must be one of the following types:
a. switch-disconnector with fuses per IEC 60947-3 utilization category AC-23B;
b. disconnector with fuses per IEC 60947-3 having an auxiliary contact that in all cases causes
switching devices to break the load circuit before the opening of the main contacts of the
disconnector;
c. a circuit-breaker suitable for isolation per IEC 60947-2;
8514-292-001 REV A PAGE 9
d. any other switching device in accordance with an IEC product standard for that device and
which meets the isolation requirements of IEC 60947-1 as well as a utilization category defined
in the product standard as appropriate for on-load switching of motors or other inductive loads;
The supply disconnecting devices must
a. provide a means allowing the supply disconnecting devices to be locked in the OFF position;
b. be mounted 0.7 m to 1.7 m above the floor, within 2 m from the dryer, and within 8 m from
the operator position;
c. have a red actuator to indicate that it serves a dual Emergency Stop function;
d. be rated for branch circuit operation;
e. be approved for use in the country where installed;
CONTROL TRANSFORMER CONNECTIONS Adjustment for different voltages of supply mains.
FOR -82C MODELS:
FOR -82X MODELS:
8514-292-001 REV A PAGE 10
IMPORTANT: TRANSIENT VOLTAGE SURGE SUPPRESSORS
Like most electrical equipment your new machine can be damaged or have its life shortened
by voltage surges due to lightening strikes which are not covered by factory warranty. Local
power distribution problems also can be detrimental to the life of electrical components. We
recommend the installation of transient voltage surge suppressors for your new equipment.
These devices may be placed at the power supply panel for the complete installation and don’t
require an individual device for each machine.
These surge protectors help to protect equipment from large spikes and also from small
ongoing spikes in the power that occur on a day to day basis. These smaller surges can
shorten overall life of electrical components of all types and cause their failure at a later date.
Although they can’t protect against all events, these protective devices have a good reputation
for significantly lengthening the useful life of electronic components. Electronic components
are helped to have a longer useful life when they are supplied with the clean stable electrical
power they like.
6. EXHAUST INSTALLATION. (Refer to Figure 3 at the end of section 6.) The exhaust duct
connection near the top of the dryer will accept a 152 mm (6 in.) round duct. Exhausting of
the dryer(s) should be planned and constructed so that no air restrictions occur. Any
restriction due to pipe size or type of installation can cause slow drying time, excessive heat,
and lint in the room.
From an operational standpoint, incorrect or inadequate exhausting can cause a cycling of
the high limit thermostat, which shuts off the heating elements and results in inefficient
drying.
Individual exhausting of the dryers is recommended. All heat, moisture, and lint should be
exhaust outside by attaching a pipe of the proper diameter to the dryer adapter collar and
extending it out through an outside wall. This pipe must be very smooth on the inside, as
rough surfaces tend to collect lint, which will eventually clog the duct and prevent the dryer
from exhausting properly. All elbows must be smooth on the inside. All joints must be made
so the exhaust end of one pipe is inside the next one downstream. The addition of an exhaust
pipe tends to reduce the amount of air the blower can exhaust. This does not affect the dryer
operation if held within practical limits. For the most efficient operation, it is recommended
that no more than 14’ (4.25 m) of straight 6” (152 mm) diameter pipe with two right angle
elbows is used. The design of the vent system shall be such that any condensate formed
when operating the dryer from cold shall either be retained and re-evaporated or discharged.
Maintain a minimum of 25 mm (1 in.) clearance between duct and combustible material.
If the exhaust pipe passes through a wall, a metal sleeve of slightly larger diameter should
be set in the wall and the exhaust pipe passed through this sleeve. This practice is required
by some local codes and is recommended in all cases to protect the wall. This type of
installation should have a means provided to prevent rain and high winds from entering the
exhaust when the dryer is not in use. A hood with a hinged damper can be used for this
purpose. Another method would be to point the outlet end of the pipe downward to prevent
entrance of wind and rain. In either case, the outlet should be kept clear, by at least 24”
(600 mm), of any objects, which would cause air restriction.