Dialight Vigilant Bulkhead Guide

Document # 9100127225999 / Rv.B 74962
Dialight, 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page: 1 of 3
Vigilant® Bulkhead
Battery Pack Replacement Instructions
These instructions contain safety information, read and follow them carefully.
Dialight will not accept any responsibility for injury, damage or loss which may occur due to incorrect installation, operation
or maintenance.
Note: Save these instructions for future use
ATTENTION: It is important to understand that by replacing the ‘battery pack’ in the luminaire, could affect the warranty of
the luminaire. Dialight is not responsible for damage to the luminaire due to water ingress after replacement.
BATTERY LIFE: The battery pack should be replaced every 3 years
ATTENTION: Luminaire requires a minimum of 24 hours of normal operation before the batteries are fully charged
WARNING
• Confirm before replacing the battery pack that the replacement battery pack matches the original battery pack
• Failure to leave the luminaire enclosure free from debris upon completion of installation may cause short circuits and
void all warranties
•The use of accessory equipment not recommended by Dialight may cause unsafe conditions.
•Modifications to the luminaire or battery pack will void all warranties
•Only authorized qualified electricians should conduct any repairs, replacement and maintenance to the luminaire
•Only genuine Dialight replacement parts must be used when unforeseen repairs are required.
•Observe all national safety rules and regulations during installation
This manual contains important information regarding the proper replacement installation of this luminaire. Before
installing and use of the luminaire, read and understand all instructions, cautions, notes and warnings, as well as all of the
labels affixed to the luminaire. Failure to do so could result in personal injury or damage to equipment and/or void all
warranties.
ATTENTION
Damaged battery packs SHOULD NOT be returned to Dialight
High Temp Ni-MH Batteries
The disposal of a damaged battery pack MUST follow respective national and
regional regulations on waste disposal.

Document # 9100127225999 / Rv.B 74962
Dialight, 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page: 2 of 3
Vigilant® Bulkhead
HAZARDOUS VOLTAGE
Turn off the main power source before performing Battery Pack replacement
Loosen the corner captive bolts to
remove the Light Module
WARNING: DO NOT REMOVE BOLTS
Separate the Light Module and the Base Module
Disconnect the Battery Pack from Base Module
Cut cable tie that secure Battery Pack cables
Remove the (4) M4 screws and washers
WARNING: DO NOT DISCARD HARDWARE
Remove the damaged the Battery Pack
Ensure foam pads are in place
(Light Module and Battery Pack)
Ensure orientation of Battery Pack
Ensure washers are placed between bracket and plate
(both sides)
ATTENTION: Ensure a gap between bracket and plate
Secure new Battery Pack with (4) M4 screws
Torque: 4.3 N-m (38 in-lbs)

Document # 9100127225999 / Rv.B 74962
Dialight, 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page: 3 of 3
Vigilant® Bulkhead
Reconnect the Battery Pack to Base Module
ATTENTION: Preassembled connectors must be used
Tuck connector into holding feature of housing
Tug on connector apart to ensure engagement
Restore proper power to luminaire to confirm
performance prior to re-closing the luminaire
Check for illumination
CAUTION: Do not look directly into luminaire without
protective shaded eyewear
After illumination confirmation, secure Battery Pack
cables with cable tie and tuck excess cable
into Base Module
With a permanent marker, enter the date of new battery
pack installation in the indicated box on label
Ensure the casting O-ring is in place and not damaged
Tighten corner captive screws (opposite corner sequence)
CAUTION: Ensure cables will not be pinched
Torque: 1st = 1 N-m (0.7 ft-lb) FINAL = 5 N-m (3.7 ft-lb)
Official Statement
All statements, technical information, and recommendations contained herein are based on information and tests that
Dialight believes to be reliable. The accuracy or completeness thereof is not guaranteed. In accordance with Dialight Terms and Conditions of Sale and
since conditions of use are outside our control, the purchaser should determine the suitability of the product for his or her intended use and assumes all
risk and liability whatsoever in connection therewith.