Dialight DuroSite User manual

9100127275499 REV A
Dialight, 1501 Route 34 South, Farmingdale, NJ, USA 07727
Tel: [phone] Fax: [phone] www.dialight.com
DuroSite®Emergency Stainless Steel LED Linear Luminaire for industrial areas
Important information:
These instructions contain safety information, read and follow them carefully. Dialight will not accept any
responsibility for injury, damage or loss which may occur due to incorrect installation, operation or maintenance
Operating Instructions
Languages
Page Number
English
5 - 6
Stainless Steel

9100127275499 REV A
Dialight, 1501 Route 34 South, Farmingdale, NJ, USA 07727
Tel: [phone] Fax: [phone] www.dialight.com
DuroSite®Emergency Stainless Steel LED Linear Luminaire for industrial areas
Dimensions in mm
Tightening Torques
End cover screws 1.9Nm
Bracket fixing screws 2 Nm

9100127275499 REV A
Dialight, 1501 Route 34 South, Farmingdale, NJ, USA 07727
Tel: [phone] Fax: [phone] www.dialight.com
DuroSite®Emergency Stainless Steel LED Linear Luminaire for industrial areas
THRU CABLE 2,5MM²
THRU CABLE 1,5MM²

9100127275499 REV A
Dialight, 1501 Route 34 South, Farmingdale, NJ, USA 07727
Tel: [phone] Fax: [phone] www.dialight.com
DuroSite®Emergency Stainless Steel LED Linear Luminaire for industrial areas
Tightening Torques
End cover screws 1.9Nm
Optional Safety Rope

9100127275499 REV A
Dialight, 1501 Route 34 South, Farmingdale, NJ, USA 07727
Tel: [phone] Fax: [phone] www.dialight.com
DuroSite®Emergency Stainless Steel LED Linear Luminaire r industrial areas
Conformity with Standards
This equipment conforms to the standards specified in
the Declaration of Conformity.
It has been designed, manufactured and tested in
accordance with BS EN 9001.
2004/108/EC:EC Directive for electromagnetic
compatibility.
Equipment Application
This lighting equipment is intended for use in an
industrial area.
The product can be used inside or outside to
illuminate industrial areas
Mounting the Luminaire
Assemble the mounting bracket to the luminaire with 2 off
M8 x 1.25 by 16mm bolts. Torque specification: 2.0 Nm
maximum.
Installation
Ensure that the mains voltage supply is disconnected
before connecting the luminaire. Install the
equipment in accordance with the manufacturer’s
instructions as well as any other applicable electrical
codes.
Always transport and store the equipment in its original
packaging and keep in a dry location.
When unpacking check for any cracks or damage in the
housing, end covers and lens. If in doubt, do not install!
All EL and ELE luminaires come complete with through wire
capabilities and as such, the mains can enter the luminaire
from either end. All EL and ELE luminaires come with two
entry points at each end to allow for mains in, switched live
in and through wires out on separate cables if required.
Opening the terminal tray
To open the tray, completely remove the two 4mm HEX
socket screws at either the emergency module end or the
luminaire end. Once these are removed, the tray can be
slid out exposing the terminal block. The terminal blocks are
mounted to the front sides of the trays (where the front side
is the light output side) This gives easy access to the
terminals when the luminaire is mounted in position.
The terminal tray is captive and will not fall out when slid
open to its max position.
The terminal tray slides back into position once the wires are
connected to the terminal block (See Electrical
connections on Page 3). The gear tray should be slid back
with care ensuring no cables or wires are overstressed or
trapped. When replacing the end covers, ensure the seals
are clean and undamaged. If the covers are not fully in
place the screws may be difficult to engage and can be
cross-threaded. Do not allow any cables to be trapped by
the end covers or terminal tray. Ensure that all wires are
clear from the screw entry points.
The cable glands used with this fixture must be rated
IP66/67 or better to maintain the protection level of the
luminaire. A locknut is required for each cable gland to
ensure they are securely fastened to the end covers.
Cable gland with O-ring min. thread length C = 10mm.
P= M20 x 1,5mm
P= M25 x 1,5mm (add 4
suffix to part code)
The cable used must be suitable for the site application
and/or the site requirements.
When assembling the cable entries for the mains
connection, always observe the manufacturers
specifications for the glands used.
Note:- This fixture is supplied with one dust cap. Unused
cable entries must be closed off with blanking
plugs or stoppers to maintain the IP rating. (3 supplied).
The cable entries should be securely tightened to ensure
that the minimum protection rating is achieved. The cable
entry should be rated to minimum of IP66 / IP67 to maintain
the protection level of the fixture.
Do not over tighten as the protection rating may be
compromised. Always refer to gland manufacturers data
for torque settings.
Electrical Connections
The terminal block is suitable for multi-stranded and single
core cables up to a maximum of 4mm², strip length 10mm
The LIVE 1, LIVE 2, NEUTRAL and EARTH connections are
clearly marked on the terminal block or label.
When terminating the conductors, the insulation of the
conductors shall reach up to the terminal block. The
conductor itself shall not be damaged. The connectable
minimum and maximum conductor cross sections shall be
observed (see technical data box).
The L1 connection is a permanent live feed. It powers the
main normal mode operation, battery charger and is used
to activate emergency mode. The L2 connection is a
switched live feed to control the luminaire normal mode on
or off. It is a signal input that consumes negligible current.
Single Luminaire Electrical Connections:-
Push down at the ‘cross point’ on the terminal block, insert
correct cable and release, ensuring the cable has been
securely retained.
Loop Through Electrical Connections:-
Connect incoming cable as above then connect the
outgoing cable to the associated adjoining connection to
pass to the next luminaire.
3 phase connection
Connect the designated load phase (e.g. L1) to L on the
terminal block and the other 2 phases for loop thru L2 / L3
respectively to the terminal block as shown in the diagram
ONLY SINGLE CABLES TO BE USED ON EACH TERMINAL ENTRY
POINT.
The improper installation, operation, or maintenance of
these luminaries may result in the invalidation of the
warranty.
Use the dimensions in Section 1 provided to locate the
luminaire into the desired position.
Maximum screw / bolt size M8 x 16 (screws are supplied with
the mounting hardware and are supplied separately).
Battery
A 3.6V 10Ah (part ref ELX-BATT-KIT) is provided with both the
35W and 70W versions. The 10Ah battery is mounted on a
completely removable tray which only requires removing
when battery pack replacement is required. To remove the
battery tray, DISCONNECT the 2-pole battery connector
and loosen the battery tray retaining screw. The screw is
retained to the tray, un-hook the tray to remove the battery
pack.
Safety Instruction:
The installation, operation and
maintenance must be carried out
by a suitably trained electrician.
• The technical data indicated on the
LED luminaires are to be observed.
• Changes of the design and
modifications to the LED luminaire
are not permitted
• Observe the national electrical
safety rules and regulations during
installation.
• No user serviceable parts inside.
• Only the battery pack is field
replaceable

9100127275499 REV A
Dialight, 1501 Route 34 South, Farmingdale, NJ, USA 07727
Tel: [phone] Fax: [phone] www.dialight.com
DuroSite®Emergency Stainless Steel LED Linear Luminaire r industrial areas
Battery and Micro-switch interlock
The driver electronics along with the micro-switch interlock
shut down all battery related circuits when the battery-side
end cover is withdrawn.
Closing the LED Luminaire
Remove any foreign bodies from the fixture
Pay attention when closing the terminal tray fitting to the
enclosure; make sure the seals are clean and undamaged.
Do not allow any cables to become trapped between the
end cover and the enclosure.
Tighten both 4mm HEX socket screws evenly to the
specified torque and re-check.
Taking into operation
Prior to operating, check the luminaire for its correct
installation in compliance with these operating instructions
and other applicable regulations.
Attention: Only fully certified equipment may be put into
operation.
Improper installation and operation of this luminaire may
invalidate the warranty.
Upon applying power, confirm the operation of battery
circuits by observing the green status LED located at the
end of the led strip. The green status LED will light only if all
of the below conditions are met:
-The terminal tray is properly closed, activating
the micro-switch
-The battery is connected
-The battery is charging and within acceptable
voltage limits
If the green Status LED is not lit with power applied to the L1
feed, disconnect power and rectify any faults.
In Service, Battery Charging and Condition Monitoring
When power is applied (initially or after an outage), the
battery will be charged for 36 hours. Thereafter, in order to
maximise battery life while maintaining emergency
capacity, the battery charging operates for 1 minute in
every hour.
The battery is continually monitored for voltage limits and
charge current acceptance (during charge pulses). If the
mains power supply is interrupted, the fixture will switch to
emergency mode operation at reduced light output.
Expected emergency mode duration exceeds 3 hours at
-20°C and far exceeds 3hrs at higher ambient
temperatures.
If, during an emergency mode cycle, the battery capacity
has deteriorated to the point that 3 hours is not achieved,
then when power is restored this battery “failure” will be
signalled by flashing the green status LED once every 7-8
seconds. The fault indication will be automatically reset
when a successful charge/discharge cycle is completed.
Conditions for use:
The supply to the Luminaire must include a fuse which is
capable of interrupting a 1.5kA short circuit current.
When used with steel wired armoured or braided cable the
basket weave armour or braid is unable to carry the cable
load without fracture. Therefore the cable must be
clamped and cleated to prevent pulling on the cable
being transmitted to the cable terminations.
Improper installation and operation of this luminaire may
invalidate the warranty.
For maximum long term reliability and light output, the
luminaire must be installed in free air.
Inspection
Within the scope of maintenance or inspection routine the
following should be included:
- Protective hoses covering the connection cables.
- Cable entries must be free of corrosion.
- Perform visual mechanical and electrical inspections on a
regular basis. We recommend routine checks to be made
on a yearly basis. Frequency of use and environment should
determine this. It is recommended to follow an Electrical
Preventive Maintenance Program as described in NFPA
70B: Recommended Practice for Electrical Equipment.
- The lens should be cleaned periodically as needed to
ensure continued photometric performance. Clean the lens
with a damp, non-abrasive, lint free cloth. If not sufficient,
use mild soap or a liquid cleaner.
- Inspect the luminaire to ensure that it is free of any
obstructions or contamination (i.e. excessive dust build up).
Clean with a non-abrasive cloth if needed.
Repairs / Overhaul / Modification
Any unforeseen repairs or overhaul may only be carried out
with genuine Dialight spare parts.
Should the luminaire enclosure be damaged, only a full
luminaire replacement will be permitted. In case of doubt,
the equipment should be returned to Dialight for
inspection/repair.
Modifications to the device or changes of its design are not
permitted.
This equipment must be operated according to the
intended purpose in a perfect and undamaged condition.
Ordering Spare Parts
Replacement Batteries
Dialight Part Number ELX-BATT-KIT
(3.6V 10Ah Ni-MH battery pack)
Should any unforeseen spares be required then please
contact Dialight for availability.
Disposal Recycling
When the battery is disposed of, the respective national
regulations on waste disposal should be observed.
WEEE (Waste electrical & electronic equipment) registration
number WEE/DC2678RY.
Technical Data:
Rated Input
Voltage:
230/240 VAC 50/60 Hz
Typical Running Current:
35W:
150mA at 230V AC
70W:
300mA at 230V AC
Typical Inrush Current @ 230VAC:
35W:
4A for 50µs
70W:
1.6A for 0.5ms
Operating Temp.
-20°C to +60°C
Housing:
Marine Grade 316
Stainless Steel IP66/67
Dimensions:
See diagram page
Cable Entries:
Standard 2 OFF M20 x 1.5mm
both ends
(Other entry options)
Terminal block:
Standard: 4-way, max. 4mm²
3-Phase: 7-way, max. 4mm²
Through cable:
Standard: 3 x 1,5 mm²
3-Phase: 7 x 2,5 mm²
3-Phase: 7 x 2,5 mm²
Tightening
Torques:
See diagram page
Weight:
35W:
8.9Kg
70W
13.7Kg
Battery Capacity:
10Ah 3.6VDC NiMH