Dialog DA1458 Series User manual

User Manual
DA1458x/DA1468x Production
Line Tool
UM-B-041
Abstract
This document describes the DA1458x/DA1468x Production Line Tool (PLT). The various software
applications, as well as the PLT hardware are explained in detail. The purpose of this document is to
help users to become familiar with the tool and help them use it in a short amount of time.

UM-B-041
DA1458x/DA1468x Production Line Tool
User Manual
Revision 4.3
03-Aug-2018
CFR0012
2 of 246
© 2018 Dialog Semiconductor
Contents
Abstract................................................................................................................................................ 1
Contents............................................................................................................................................... 2
Figures.................................................................................................................................................. 6
Tables ................................................................................................................................................. 10
1Terms and Definitions................................................................................................................. 13
2References................................................................................................................................... 15
3New version features .................................................................................................................. 16
4Introduction.................................................................................................................................. 17
5Hardware...................................................................................................................................... 18
5.1 Hardware Block Diagram.................................................................................................... 18
5.2 Printed Circuit Board Layout............................................................................................... 19
5.3 PLT Power Supply .............................................................................................................. 20
5.4 DUT Connector ................................................................................................................... 20
5.5 Data Streaming ................................................................................................................... 21
5.6 Golden Unit ......................................................................................................................... 23
5.6.1 GU Reset............................................................................................................. 23
5.7 Current Measurements ....................................................................................................... 24
5.8 Jumper Settings .................................................................................................................. 24
5.8.1 J26 - Current Measurements............................................................................... 25
5.8.2 J42 - DA1458x OTP Burning Voltage.................................................................. 25
5.8.3 J47, J46 - GU Reset............................................................................................ 26
5.8.4 J37 - GU Programming........................................................................................ 26
5.9 PLT Functional Blocks ........................................................................................................ 28
6Software ....................................................................................................................................... 29
6.1 Introduction ......................................................................................................................... 29
6.2 DA15101 support ................................................................................................................ 30
6.3 Software Package Contents ............................................................................................... 30
6.4 Prerequisites ....................................................................................................................... 33
6.5 System Requirements......................................................................................................... 34
6.6 Limitations........................................................................................................................... 34
6.7 Building the Code................................................................................................................ 35
6.8 Executing the Applications.................................................................................................. 37
6.9 Test Sequence.................................................................................................................... 42
6.9.1 DA1458x Test Sequence..................................................................................... 42
6.9.2 DA1468x Test Sequence..................................................................................... 47
6.10 VBAT/Reset Signals Operation........................................................................................... 52
6.10.1 VBAT Only........................................................................................................... 52
6.10.2 VBAT On with Reset............................................................................................ 53
6.10.3 VBAT as Reset .................................................................................................... 53
6.11 Custom Memory Data......................................................................................................... 54
6.11.1 Homekit Hash Setup Code.................................................................................. 55
6.11.2 Custom data CSV file format............................................................................... 57
6.12 Golden Unit Scan Test........................................................................................................ 58
6.13 Creating PLT Firmware Files .............................................................................................. 60

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DA1458x/DA1468x Production Line Tool
User Manual
Revision 4.3
03-Aug-2018
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7Applications................................................................................................................................. 65
7.1 Introduction ......................................................................................................................... 65
7.2 CFG PLT Application .......................................................................................................... 65
7.2.1 XML and XSD Files ............................................................................................. 67
7.2.2 Hardware Setup................................................................................................... 69
7.2.2.1 Station Identification ........................................................................ 69
7.2.2.2 Device IC ......................................................................................... 69
7.2.2.3 Active DUTs..................................................................................... 69
7.2.2.4 DUT COM Ports............................................................................... 70
7.2.2.5 Golden Unit...................................................................................... 70
7.2.2.6 VBAT/Reset Mode........................................................................... 71
7.2.3 General................................................................................................................ 72
7.2.3.1 Statistics .......................................................................................... 72
7.2.3.2 Test Options .................................................................................... 72
7.2.4 BD Addresses...................................................................................................... 74
7.2.4.1 BD Address Assignment.................................................................. 74
7.2.5 DUT Hardware Setup (DA1458x)........................................................................ 77
7.2.5.1 UART Boot Pins Setup.................................................................... 77
7.2.5.2 UART Baud Rate............................................................................. 77
7.2.5.3 UART Programming GPIOs Setup.................................................. 78
7.2.5.4 Sleep Clock Source......................................................................... 78
7.2.5.5 SPI Flash Configuration................................................................... 79
7.2.5.6 I2C EEPROM Configuration............................................................ 80
7.2.5.7 Range Extender Configuration ........................................................ 81
7.2.6 Test Settings (DA1458x)...................................................................................... 82
7.2.6.1 XTAL Trim........................................................................................ 82
7.2.6.2 GPIO Watchdog operation .............................................................. 82
7.2.6.3 Scan DUT Advertise Test................................................................ 83
7.2.6.4 RF Tests .......................................................................................... 83
7.2.6.5 GPIO/LED Test................................................................................ 90
7.2.6.6 GPIO Connection Test..................................................................... 91
7.2.6.7 Audio Test........................................................................................ 92
7.2.6.8 Sensor Test ..................................................................................... 92
7.2.6.9 Custom Test .................................................................................... 93
7.2.6.10 External 32kHz Test ........................................................................ 94
7.2.6.11 Current Measurement Test.............................................................. 95
7.2.6.12 Temperature Measurement Test..................................................... 98
7.2.6.13 Scan Test......................................................................................... 98
7.2.7 Memory Functions (DA1458x)........................................................................... 100
7.2.7.1 OTP Memory ................................................................................. 100
7.2.7.2 SPI Flash Memory......................................................................... 101
7.2.7.3 I2C EEPROM Memory................................................................... 103
7.2.7.4 Memory read.................................................................................. 104
7.2.8 Memory Header (DA1458x)............................................................................... 105
7.2.8.1 General.......................................................................................... 105
7.2.8.2 BD Address.................................................................................... 106
7.2.8.3 Custom Memory Data.................................................................... 107

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User Manual
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7.2.9 DUT Hardware Setup (DA1468x)...................................................................... 109
7.2.9.1 UART Boot Pins Setup.................................................................. 109
7.2.9.2 UART Baud Rate........................................................................... 109
7.2.9.3 Clock Source ................................................................................. 110
7.2.10 Test Settings (DA1468x).................................................................................... 111
7.2.10.1 XTAL Trim...................................................................................... 111
7.2.10.2 GPIO Watchdog operation ............................................................ 111
7.2.10.3 Scan DUT Advertise Test.............................................................. 112
7.2.10.4 RF Tests ........................................................................................ 112
7.2.10.5 GPIO/LED Test.............................................................................. 118
7.2.10.6 GPIO Connection Test................................................................... 119
7.2.10.7 Sensor Test ................................................................................... 120
7.2.10.8 ADC Calibration (DA14681-00 only).............................................. 121
7.2.10.9 Custom Test .................................................................................. 121
7.2.10.10 External 32kHz Test ...................................................................... 122
7.2.10.11 Current Measurement Test............................................................ 123
7.2.10.12 Temperature Measurement Test................................................... 126
7.2.10.13 Scan Test....................................................................................... 126
7.2.11 Memory Functions (DA1468x)........................................................................... 128
7.2.11.1 OTP Memory ................................................................................. 128
7.2.11.2 QSPI Flash Memory ...................................................................... 129
7.2.11.3 Memory read.................................................................................. 130
7.2.12 Memory Header (DA1468x)............................................................................... 131
7.2.12.1 OTP Header................................................................................... 131
7.2.12.2 OTP Header - BD Address............................................................ 133
7.2.12.3 OTP Header - XTAL Trim.............................................................. 133
7.2.12.4 QSPI Header - BD Address........................................................... 134
7.2.12.5 QSPI Header - XTAL Trim............................................................. 134
7.2.12.6 Custom Memory Data.................................................................... 135
7.2.13 Debug Settings .................................................................................................. 137
7.2.14 Security.............................................................................................................. 137
7.3 GUI PLT Application.......................................................................................................... 138
7.3.1GUI PLT Settings............................................................................................... 141
7.3.2 Barcode Scanner Mode..................................................................................... 142
7.3.2.1 Homekit Setup Code Scan Example............................................. 143
7.3.3 Running the GUI PLT and Executing Tests....................................................... 148
7.3.4 Debug Console.................................................................................................. 151
7.3.5 DUT Log File...................................................................................................... 152
7.3.6 CSV File............................................................................................................. 153
7.4 CLI PLT Application .......................................................................................................... 154
7.4.1CLI Commands.................................................................................................. 154
7.4.2 Running the CLI and Executing Tests............................................................... 156
7.4.3 Using CLI Commands as Arguments................................................................ 159
7.5 GU Upgrade Application ................................................................................................... 160
8Example Usage.......................................................................................................................... 166
Appendix A Top-view of PLT PCB Version D............................................................................... 173
Appendix B Electrical Schematics ................................................................................................ 174

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User Manual
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Appendix C Hardware Modifications PLT Version D................................................................... 178
Appendix D Suggestions about Hardware and Cabling.............................................................. 179
Appendix E RF Path Losses Calibration....................................................................................... 181
E.1 Prerequisites ..................................................................................................................... 181
E.2 Setup................................................................................................................................. 182
E.3 Procedure.......................................................................................................................... 184
Appendix F Hex2Bin........................................................................................................................ 190
Appendix G Bin2Image ................................................................................................................... 191
Appendix H Automatic GU COM Port Find ................................................................................... 192
Appendix I Improving Cabling between PLT and DUTs .............................................................. 194
Appendix J DA14583 Internal SPI Flash Memory......................................................................... 196
Appendix K DA14586 Internal SPI Flash Memory........................................................................ 197
Appendix L Honeywell Xenon 1900 Barcode Scanner Setup ..................................................... 198
Appendix M Golden Unit Upgrade Using Smart Snippets Toolbox ........................................... 199
Appendix N Connecting a Speaker to the Golden Unit for Audio Test...................................... 200
Appendix O FTDI Driver Removal and Installation ...................................................................... 201
Appendix P DA1458x DK Pro Motherboard Connection ............................................................. 202
Appendix Q DA1468x DK Pro Motherboard Connection............................................................. 203
Appendix R Connecting DA1468x DK Pro Motherboard for Current Measurements............... 204
Appendix S Connecting DUT with Battery Supply....................................................................... 206
Appendix T User Interfaces Shortcut Keys .................................................................................. 207
Appendix U DA1458x Supported SPI Flash\EEPROM Memories ............................................... 208
Appendix V DA1468x Supported QSPI Flash Memories ............................................................. 209
Appendix W BLE Tester Measurement Results ........................................................................... 210
Appendix X Memory programming................................................................................................ 214
X.1 DA14580/1/2/3/5/6 Memory Programming Tests ............................................................. 214
X.2 DA1468x Memory Programming Operation...................................................................... 217
Appendix Y CSV Log File Contents............................................................................................... 219
Appendix Z DUT Status Codes ...................................................................................................... 232
Appendix AA Golden Unit Status Codes ...................................................................................... 242
Revision History .............................................................................................................................. 245

UM-B-041
DA1458x/DA1468x Production Line Tool
User Manual
Revision 4.3
03-Aug-2018
CFR0012
6 of 246
© 2018 Dialog Semiconductor
Figures
Figure 1: Production Line Tool Hardware............................................................................................ 17
Figure 2: Production Line Tool Hardware Board Block Diagram ........................................................ 18
Figure 3: Top View of the PLT Hardware Board (Version C).............................................................. 19
Figure 4: PLT Hardware Power Connections...................................................................................... 20
Figure 5: Production Line Tool DUT Connections............................................................................... 20
Figure 6: CPLD UART Data Streams.................................................................................................. 21
Figure 7: CPLD XTAL Trim Pulse Data Stream.................................................................................. 22
Figure 8: CPLD UART Loopback Data Stream................................................................................... 22
Figure 9: Golden Unit .......................................................................................................................... 23
Figure 10: GU Reset Circuit ................................................................................................................ 24
Figure 11: VBAT DUT Current Measurement Setup........................................................................... 24
Figure 12: Connections for ‘Floating Current’ Measurements............................................................. 25
Figure 13: VPP Control Circuit Schematic .......................................................................................... 25
Figure 14: Location of the VPP Jumper J42........................................................................................ 26
Figure 15: Location of J46 Jumper...................................................................................................... 26
Figure 16: Location of J47 Jumper...................................................................................................... 26
Figure 17: J37 - GU Programming Jumper Schematics ..................................................................... 27
Figure 18: Location of J37 Jumper...................................................................................................... 27
Figure 19: PLT Functional Blocks ....................................................................................................... 28
Figure 20: Production Line Tool Software Block Diagram .................................................................. 29
Figure 21: DA1458x/DA1468x PLT Software Package Contents....................................................... 30
Figure 22: DA1458x Test Sequence ................................................................................................... 46
Figure 23: DA1468x Test Sequence ................................................................................................... 51
Figure 24: VBAT only .......................................................................................................................... 52
Figure 25: VBAT On with Reset .......................................................................................................... 53
Figure 26: VBAT as Reset................................................................................................................... 53
Figure 27: Custom Memory Data CSV File Example.......................................................................... 57
Figure 28: Golden Unit Scan Test....................................................................................................... 58
Figure 29: Golden Unit Scan Test Example Parameters .................................................................... 59
Figure 30: Binaries .............................................................................................................................. 60
Figure 31: Folder Contents of ‘fw_files’ ............................................................................................... 61
Figure 32: CFG PLT Startup Screen................................................................................................... 65
Figure 33: CFG PLT with Erroneous Configuration Parameter........................................................... 66
Figure 34: XSD Schema File Example................................................................................................ 68
Figure 35: Station Identification........................................................................................................... 69
Figure 36: Device IC............................................................................................................................ 69
Figure 37: Active DUTs ....................................................................................................................... 69
Figure 38: DUT COM Ports................................................................................................................. 70
Figure 39: Golden Unit COM Port ....................................................................................................... 70
Figure 40: VBAT/Reset Mode Selection.............................................................................................. 71
Figure 41: Statistics............................................................................................................................. 72
Figure 42: Test Options....................................................................................................................... 72
Figure 43: BD Address Assignment .................................................................................................... 74
Figure 44: Example for Load from File Mode...................................................................................... 75
Figure 45: UART Boot Pins Setup - DA1458x..................................................................................... 77
Figure 46: UART Baud Rate - DA1458x ............................................................................................. 77
Figure 47: UART Programming GPIOs Setup - DA1458x .................................................................. 78
Figure 48: Sleep Clock Source - DA1458x.......................................................................................... 78
Figure 49: SPI Flash Configuration - DA1458x................................................................................... 79
Figure 50: I2C EEPROM Configuration - DA1458x ............................................................................ 80
Figure 51: Range Extender Configuration - DA1458x......................................................................... 81
Figure 52: XTAL Trim - DA1458x........................................................................................................ 82
Figure 53: GPIO Watchdog operation - DA1458x............................................................................... 82
Figure 54: Scan DUT Advertise Test - DA1458x ................................................................................ 83
Figure 55: Golden Unit RF Tests - DA1458x....................................................................................... 84
Figure 56: BLE Tester General Settings - DA1458x ........................................................................... 85
Figure 57: BLE Tester TX Power - DA1458x ...................................................................................... 86
Figure 58: BLE Tester Frequency Offset - DA1458x .......................................................................... 87

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DA1458x/DA1468x Production Line Tool
User Manual
Revision 4.3
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Figure 59: BLE Tester Modulation Index - DA1458x........................................................................... 88
Figure 60: BLE Tester RX Sensitivity - DA1458x................................................................................ 89
Figure 61: Path Losses per DUT - DA1458x....................................................................................... 90
Figure 62: GPIO/LED Tests - DA1458x .............................................................................................. 90
Figure 63: GPIO Connection Test - DA1458x..................................................................................... 91
Figure 64: Audio Test.......................................................................................................................... 92
Figure 65: Sensor Test - DA1458x...................................................................................................... 92
Figure 66: Custom Test - DA1458x..................................................................................................... 93
Figure 67: External 32kHz Test - DA1458x......................................................................................... 94
Figure 68: Current Measurement Test - DA1458x.............................................................................. 95
Figure 69: Temperature Measurement Test - DA1458x ..................................................................... 98
Figure 70: Scan Test - DA1458x......................................................................................................... 98
Figure 71: OTP Memory - DA1458x.................................................................................................. 100
Figure 72: Different Image per DUT Folder Example........................................................................ 101
Figure 73: SPI Flash Memory - DA1458x.......................................................................................... 101
Figure 74: I2C EEPROM Memory - DA1458x................................................................................... 103
Figure 75: Memory Read Test - DA1458x......................................................................................... 104
Figure 76: Memory Read Test Example Log File - DA1458x............................................................ 104
Figure 77: OTP Header - DA1458x................................................................................................... 105
Figure 78: BD Address - DA1458x.................................................................................................... 106
Figure 79: Custom Memory Data - DA1458x.................................................................................... 107
Figure 80: UART Boot Pins Setup - DA1468x................................................................................... 109
Figure 81: UART Baud Rate - DA1468x ........................................................................................... 109
Figure 82: Clock Source - DA14682/3-00 Only................................................................................. 110
Figure 83: XTAL Trim - DA1468x...................................................................................................... 111
Figure 84: GPIO Watchdog operation - DA1468x............................................................................. 111
Figure 85: Scan DUT Advertise Test - DA1468x .............................................................................. 112
Figure 86: Golden Unit RF Tests - DA1468x..................................................................................... 112
Figure 87: BLE Tester General Settings - DA1468x ......................................................................... 113
Figure 88: BLE Tester TX Power - DA1468x .................................................................................... 114
Figure 89: BLE Tester Frequency Offset - DA1468x ........................................................................ 115
Figure 90: BLE Tester Modulation Index - DA1468x......................................................................... 116
Figure 91: BLE Tester RX Sensitivity - DA1468x.............................................................................. 117
Figure 92: Path Losses per DUT - DA1468x..................................................................................... 118
Figure 93: GPIO/LED Tests - DA1468x ............................................................................................ 118
Figure 94: GPIO Connection Tests - DA1468x................................................................................. 119
Figure 95: Sensor Test - DA1468x.................................................................................................... 120
Figure 96: ADC Calibration - DA14681-00........................................................................................ 121
Figure 97: Custom Test - DA1468x................................................................................................... 121
Figure 98: External 32kHz Test - DA1468x....................................................................................... 122
Figure 99: Current Measurement Tests - DA1468x .......................................................................... 123
Figure 100: Temperature Measurement Test - DA1468x ................................................................. 126
Figure 101: Scan Test - DA1468x..................................................................................................... 126
Figure 102: OTP Memory - DA1468x................................................................................................ 128
Figure 103: QSPI Flash - DA1468x................................................................................................... 129
Figure 104: Memory Read Test - DA1468x....................................................................................... 130
Figure 105: Memory Read Test Example Log File - DA1468x.......................................................... 130
Figure 106: OTP Header - DA1468x................................................................................................. 131
Figure 107: OTP Header BD Address - DA1468x............................................................................. 133
Figure 108: OTP Header XTAL Trim - DA1468x............................................................................... 133
Figure 109: QSPI Header BD Address - DA1468x ........................................................................... 134
Figure 110: QSPI Header XTAL Trim................................................................................................ 134
Figure 111: Custom Memory Data - DA1468x.................................................................................. 135
Figure 112: Debug Settings............................................................................................................... 137
Figure 113: Security .......................................................................................................................... 137
Figure 114: GUI PLT Main Screen.................................................................................................... 139
Figure 115: GUI PLT Settings ........................................................................................................... 141
Figure 116: Barcode Scan Option in GUI PLT .................................................................................. 142
Figure 117: Barcode Scanner Controls............................................................................................. 143

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DA1458x/DA1468x Production Line Tool
User Manual
Revision 4.3
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Figure 118: Barcode Scan - BD Address Assignment ...................................................................... 143
Figure 119: GUI PLT - Erroneous Messages in “run scripts before testing starts” ........................... 148
Figure 120: GUI PLT OTP Burn Warning Message.......................................................................... 149
Figure 121: GUI PLT Testing (1 of 2)................................................................................................ 149
Figure 122: GUI PLT Testing (2 of 2)................................................................................................ 150
Figure 123: GUI PLT Tests Finished................................................................................................. 150
Figure 124: GUI PLT Retry Failed DUTs Message........................................................................... 151
Figure 125: Debug Console............................................................................................................... 151
Figure 126: DUT Log File.................................................................................................................. 152
Figure 127: CSV File......................................................................................................................... 153
Figure 128: CLI Software Start Screen ............................................................................................. 154
Figure 129: CLI PLT Print Settings (x Command)............................................................................. 156
Figure 130: CLI PLT DUT COM Port Enumeration ('p' Command)................................................... 157
Figure 131: CLI PLT Read and Compare BD Address in QSPI ('v' Command) ............................... 158
Figure 132: CLI PLT Testing ............................................................................................................. 158
Figure 133: CLI PLT Testing Finished............................................................................................... 158
Figure 134: CLI with Commands as Arguments................................................................................ 159
Figure 135: GU Upgrade - Introduction page.................................................................................... 160
Figure 136: GU Upgrade - Exit Message.......................................................................................... 161
Figure 137: GU Upgrade - Hardware Version................................................................................... 161
Figure 138: GU Upgrade - Hardware Version Compatibility............................................................. 161
Figure 139: GU Upgrade - Power Supply.......................................................................................... 162
Figure 140: GU Upgrade - Power Supply Pop-Up ............................................................................ 162
Figure 141: GU Upgrade - Golden Unit Reset .................................................................................. 163
Figure 142: GU Upgrade - Golden Unit Reset Message for Manual Mode ...................................... 163
Figure 143: GU Upgrade - GU COM Port ......................................................................................... 164
Figure 144: GU Upgrade - Burn Firmware........................................................................................ 164
Figure 145: GU Upgrade - Burn Firmware Pop-Up Message........................................................... 165
Figure 146: GU Upgrade - Burn Firmware Success ......................................................................... 165
Figure 147: Top-view of PLT PCB Version D.................................................................................... 173
Figure 148: VBAT and VPP Control from CPLD............................................................................... 174
Figure 149: CPLD DUT UART Connections ..................................................................................... 174
Figure 150: CPLD FTDI and GU Control Connections ..................................................................... 175
Figure 151: FTDI Chip for USB UART to DUTs 1, 2, 3 and 4........................................................... 175
Figure 152: Quad USB HUB ............................................................................................................. 176
Figure 153: Golden Unit - Dedicated USB Port and FTDI Chip........................................................ 176
Figure 154: Golden Unit - GU LED and SPI Flash Memory.............................................................. 177
Figure 155: VBAT_DUT and VDDIO Supplies.................................................................................. 177
Figure 156: GU Supply and VPP Generation.................................................................................... 177
Figure 157: DA14580_RD_tester Version D ..................................................................................... 178
Figure 158: Jumper J47 Added Next to Golden Unit Socket ............................................................ 178
Figure 159: R365 (10 k) Added Next to Reset Button.................................................................... 178
Figure 160: R365, J47 and RESET Shown in Electrical Schematic ................................................. 178
Figure 161: Possible Solution of Antenna on Cable and Fixed Radius of DUTs to Antenna............ 179
Figure 162: Possible Solution of Antenna on Cable and DUTs Put in Line ...................................... 179
Figure 163: Example Locations and RSSI Readouts of Horizontal Antenna.................................... 180
Figure 164: Setup diagram................................................................................................................ 182
Figure 165: Hex2Bin Example Directory with Files........................................................................... 190
Figure 166: Hex2Bin.exe Example.................................................................................................... 190
Figure 167: Bin2Image Example Directory with Files ....................................................................... 191
Figure 168: Bin2Image Example....................................................................................................... 191
Figure 169: Example of Twisted Pair Cable with 4 Pairs and Ferrite................................................ 194
Figure 170: Location of Pull-Down Resistors.................................................................................... 194
Figure 171: Anti-Ringing Solution...................................................................................................... 195
Figure 172: Pin Assignment of DA14583 –QFN40 .......................................................................... 196
Figure 173: Pin Assignment of DA14586 - QFN40 ........................................................................... 197
Figure 174: Speaker Connection for Audio Test............................................................................... 200
Figure 175: DA14580/5 Pro Motherboard DK Wiring........................................................................ 202
Figure 176: DA14680/1/2/3 Pro Motherboard DK Wiring.................................................................. 203

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User Manual
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Figure 177: DA1468x PRO DK Ammeter Connection with PLT........................................................ 204
Figure 178: DA1468x DK PRO Current Measurement Settings ....................................................... 205
Figure 179: CSV File Entries (1/4) .................................................................................................... 224
Figure 180: CSV File Entries (2/4) .................................................................................................... 225
Figure 181: CSV File Entries (3/4) .................................................................................................... 229
Figure 182: CSV File Entries (4/4) .................................................................................................... 231

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User Manual
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Tables
Table 1: DA1458x_DA1468x_PLT_v4.3 added features.................................................................... 16
Table 2: Power Supply Requirements................................................................................................. 20
Table 3: PLT Connections to Applications .......................................................................................... 21
Table 4: Jumpers................................................................................................................................. 24
Table 5: PLT User Interface Application Executables......................................................................... 30
Table 6: Executables Folder Description............................................................................................. 31
Table 7: Production Line Tool Prerequisites ....................................................................................... 33
Table 8: Minimum System Requirements ........................................................................................... 34
Table 9: Opening the PLT Visual Studio 2015 Express Source Code Solution.................................. 35
Table 10: DA1458x_DA1468x_CFG_PLT.exe Application Execution................................................ 37
Table 11: DA1458x_DA1468x_GUI_PLT.exe Application Execution ................................................. 39
Table 12: DA1458x_DA1468x_CLI_PLT.exe Application Execution.................................................. 40
Table 13: GU_fw_upgrade.exe Application Execution........................................................................ 41
Table 14: DA1458x Test Sequence .................................................................................................... 42
Table 15: DA1468x Test Sequence .................................................................................................... 47
Table 16: Custom Memory Data Input Modes..................................................................................... 54
Table 17: Homekit Setup Code Format............................................................................................... 55
Table 18: Homekit Setup Code Checksum Algorithm......................................................................... 56
Table 19: CFG PLT Main Menu Options............................................................................................. 66
Table 20: CFG PLT Bottom Strip Options........................................................................................... 66
Table 21: XML File Parts..................................................................................................................... 67
Table 22: Station Identification............................................................................................................ 69
Table 23: Device IC............................................................................................................................. 69
Table 24: Active DUTs......................................................................................................................... 70
Table 25: DUT COM Ports .................................................................................................................. 70
Table 26: Set the GU COM Port.......................................................................................................... 71
Table 27: Golden Unit Firmware Version Upgrade ............................................................................. 71
Table 28: VBAT/Reset Mode............................................................................................................... 71
Table 29: Statistics .............................................................................................................................. 72
Table 30: Test Options........................................................................................................................ 73
Table 31: BD Address Assignment - Standard Mode ......................................................................... 75
Table 32: BD Address Assignment Options - Range Mode................................................................ 75
Table 33: BD Address Assignment Options - Load from File Mode.................................................... 76
Table 34: BD Address Assignment Options - Scan Mode .................................................................. 76
Table 35: UART TX-RX Pins - DA1458x............................................................................................. 77
Table 36: UART Baud Rate - DA1458x............................................................................................... 77
Table 37: UART Programming GPIOs Setup - DA1458x.................................................................... 78
Table 38: Sleep Clock Source - DA1458x........................................................................................... 79
Table 39: SPI Pin Setup - DA1458x.................................................................................................... 79
Table 40: SPI Flash Configuration - SPI Flash Options - DA1458x.................................................... 80
Table 41: I2C Pin Setup - DA1458x .................................................................................................... 81
Table 42: I2C EEPROM Configuration –EEPROM Memory Options - DA1458x .............................. 81
Table 43: Range Extender Configuration - DA1458x - DA1458x........................................................ 81
Table 44: XTAL Trim - DA1458x ......................................................................................................... 82
Table 45: GPIO Watchdog operation - DA1458x................................................................................ 82
Table 46: Scan DUT Advertise Test - DA1458x.................................................................................. 83
Table 47: Golden Unit RF Tests - DA1458x........................................................................................ 84
Table 48: BLE Tester General Settings - DA1458x ............................................................................ 85
Table 49: BLE Tester TX Power - DA1458x........................................................................................ 86
Table 50: BLE Tester Frequency Offset - DA1458x............................................................................ 87
Table 51: BLE Tester Modulation Index - DA1458x............................................................................ 88
Table 52: BLE Tester RX Sensitivity - DA1458x................................................................................. 89
Table 53: Path Losses per DUT from RF Tests DA1458x Options..................................................... 90
Table 54: GPIO/LED Tests - DA1458x................................................................................................ 91
Table 55: GPIO Connection Test - DA1458x...................................................................................... 91
Table 56: Audio Test ........................................................................................................................... 92
Table 57: Sensor Tests - DA1458x..................................................................................................... 92
Table 58: Custom Tests - DA1458x .................................................................................................... 93

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DA1458x/DA1468x Production Line Tool
User Manual
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Table 59: External 32kHz Test - DA1458x.......................................................................................... 94
Table 60: Current Measurement Test –Instrument Settings - DA1458x............................................ 96
Table 61: Current Measurement Test –Peripheral Current Measurement - DA1458x....................... 96
Table 62: Current Measurement Test - Sleep Current Measurement - DA1458x............................... 97
Table 63: Temperature Measurement Test - DA1458x....................................................................... 98
Table 64: Scan Test DA1458x Options............................................................................................... 99
Table 65: OTP Memory - DA1458x................................................................................................... 100
Table 66: SPI Flash Erase - DA1458x .............................................................................................. 101
Table 67: SPI Flash Image Write - DA1458x .................................................................................... 102
Table 68: I2C EEPROM Image Write - DA1458x.............................................................................. 103
Table 69: Memory Read Test - DA1458x.......................................................................................... 104
Table 70: OTP Header - DA1458x .................................................................................................... 105
Table 71: BD Address - DA1458x ..................................................................................................... 107
Table 72: Custom Memory Data - DA1458x ..................................................................................... 108
Table 73: UART TX-RX Pins - DA1468x........................................................................................... 109
Table 74: UART Baud Rate - DA1468x............................................................................................. 110
Table 75: Clock Source - DA14682/3-00 Only.................................................................................. 110
Table 76: XTAL Trim - DA1468x ....................................................................................................... 111
Table 77: GPIO Watchdog operation - DA1468x.............................................................................. 111
Table 78: Scan DUT Advertise Test - DA1468x................................................................................ 112
Table 79: Golden Unit RF Tests - DA1468x...................................................................................... 113
Table 80: BLE Tester General Settings - DA1468x .......................................................................... 113
Table 81: BLE Tester TX Power - DA1468x...................................................................................... 114
Table 82: BLE Tester Frequency Offset - DA1468x.......................................................................... 115
Table 83: BLE Tester Modulation Index - DA1468x.......................................................................... 116
Table 84: BLE Tester RX Sensitivity - DA1468x............................................................................... 117
Table 85: Path Losses per DUT from RF Tests DA1468x Options................................................... 118
Table 86: GPIO/LED Tests - DA1468x.............................................................................................. 119
Table 87: GPIO Connection Tests - DA1468x .................................................................................. 119
Table 88: Sensor Tests - DA1468x................................................................................................... 120
Table 89: ADC Calibration - DA14681-00......................................................................................... 121
Table 90: Custom Tests DA1468x Options....................................................................................... 122
Table 91: External 32kHz Tests DA1468x Options........................................................................... 122
Table 92: Current Measurement Tests - DA1468x ........................................................................... 124
Table 93: Current Measurement Test –Peripheral Current Measurement - DA1468x..................... 124
Table 94: Current Measurement Test - Sleep Current Measurement - DA1468x............................. 125
Table 95: Temperature Measurement Test - DA1468x..................................................................... 126
Table 96: Scan Test DA1468x Options............................................................................................. 127
Table 97: OTP Memory - DA1468x................................................................................................... 128
Table 98: QSPI Flash Erase - DA1468x............................................................................................ 129
Table 99: QSPI Flash Image Write - DA1468x.................................................................................. 130
Table 100: Memory Read Test - DA1468x........................................................................................ 131
Table 101: General - OTP Header DA1468x Options....................................................................... 132
Table 102: OTP Header BD Address - DA1468x.............................................................................. 133
Table 103: OTP Header XTAL Trim - DA1468x................................................................................ 134
Table 104: QSPI Header BD Address - DA1468x............................................................................. 134
Table 105: QSPI Header XTAL Trim................................................................................................. 134
Table 106: Custom Memory Data - DA1468x ................................................................................... 135
Table 107: Debug Settings................................................................................................................ 137
Table 108: Security Options.............................................................................................................. 138
Table 109: GUI PLT Main Screen Description.................................................................................. 139
Table 110: GUI PLT Settings............................................................................................................. 141
Table 111: Homekit Setup Code Scan Example............................................................................... 143
Table 112: CLI Commands................................................................................................................ 154
Table 113: DA14580 PLT Example Usage ....................................................................................... 166
Table 114: RF Test RSSI Results ..................................................................................................... 180
Table 115: Prerequisites.................................................................................................................... 181
Table 116: Calibration Setup............................................................................................................. 182
Table 117: Procedure steps .............................................................................................................. 184

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Table 118: FTDI "DialogSemi" Serial Number .................................................................................. 192
Table 119: DA14583 Internal SPI Flash Connections....................................................................... 196
Table 120: DA14586 Internal SPI Flash Connections....................................................................... 197
Table 121: User Interface Shortcut Keys .......................................................................................... 207
Table 122: DA1458x Supported SPI Flash Memories ...................................................................... 208
Table 123: DA1468x Supported QSPI Flash Memories.................................................................... 209
Table 124: MT8852B Supported Command Codes.......................................................................... 210
Table 125: MT8852B –BLE TX Output Power Test Results............................................................ 210
Table 126: MT8852B –BLE Carrier Frequency Offset and Drift Test Results ................................. 211
Table 127: MT8852B –BLE Modulation Characteristics Test Results ............................................. 211
Table 128: MT8852B –Error List ...................................................................................................... 212
Table 129: DA1458x Memory Programming –OTP Memory ........................................................... 214
Table 130: DA1458x Memory Programming - SPI Flash.................................................................. 215
Table 131: DA1458x Memory Programming –EEPROM Memory................................................... 216
Table 132: DA1468x Memory Programming –OTP Memory ........................................................... 217
Table 133: Memory Programming –QSPI Memory.......................................................................... 218
Table 134: CSV File Contents........................................................................................................... 219
Table 135: CSV File Entries (1/4)...................................................................................................... 224
Table 136: CSV File Entries (2/4)...................................................................................................... 225
Table 137: CSV File Entries (3/4)...................................................................................................... 229
Table 138: CSV File Entries (4/4)...................................................................................................... 231
Table 139: DUT Status Codes........................................................................................................... 232
Table 140: Golden Unit Status Codes............................................................................................... 242

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1 Terms and Definitions
API Application Programming Interface
BD Bluetooth Device
.bin Firmware files in binary format
BLE Bluetooth low energy
CFG Configuration
CLI Command Line Interface
COM Communication port
CPLD Complex Programmable Logic Device
CRC Cyclic redundancy check
CSV Comma Separated Values
DLL Dynamic Link Library
DMA Direct Memory Access
DMM Digital Multi-meter
DTM Direct Test Mode (as specified by the BLE Core standard)
DUT Device Under Test
DVM Digital Voltage Meter
EEPROM Electrically Erasable Programmable Read-Only Memory
.exe Executable file
FTDI Future Technology Devices International Ltd.
GPIO General Purpose Input-Output
GU Golden Unit
GUI Graphical User Interface
.hex Firmware file in hexadecimal format
HW hardware
IC Integrated Circuit
IDE Integrated Development Environment
I2C Inter-Integrated Circuit
JTAG Joint Test Action Group
OS Operating System
OTP One Time Programmable (memory)
PC Personal Computer
PCB Printed circuit board
PER Packet Error Rate
PLT Production Line Tool
PLTD Production Line Tool DLL
POR Power-On Reset
RAM Random Access Memory
RCX Resistor Crystal Oscillator
RF Radio Frequency
RX Receive
SCPI Standard Commands for Programmable Instruments
SoC System on Chip
SDK Software Development Kit
SPI Serial Peripheral Interface
SW Software
TCS Trim and Calibration Section

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TX Transmit
UART Universal Asynchronous Receiver/Transmitter
UI User Interface
USB Universal Serial Bus
VISA Virtual Instrument Software Architecture
VPP Programming supply voltage (pin)
XML Extensible Markup Language
XTAL Crystal
XSD XML Schema Definition

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2 References
[1] UM-B-040, DA1458x/DA1468x Production Line Tool, User manual, Dialog Semiconductor.
[2] UM-B-014, DA1458x Bluetooth Smart Development Kit - Expert, User Manual, Dialog
Semiconductor
[3] FT4232H –Hi-Speed Quad USB UART IC, FTDI Chip.
[4] FT232 –USB UART IC, FTDI Chip
[5] Anritsu MT8852B, https://www.anritsu.com/en-US/test-measurement/products/mt8852b
[6] Keysight 34401A, http://www.keysight.com/en/pd-1000001295%3Aepsg%3Apro-pn-
34401A/digital-multimeter-6-digit?cc=US&lc=eng
[7] Keithley 2000, http://www.tek.com/tektronix-and-keithley-digital-multimeter/keithley-2000-series-
6%C2%BD-digit-multimeter-scanning
[8] Papouch TMU USB thermometer, https://www.papouch.com/en/shop/product/tmu-usb-
thermometer/
[9] NI USB TC-01, http://sine.ni.com/nips/cds/view/p/lang/en/nid/208177
[10] Honeywell Xenon 1900, https://www.honeywellaidc.com/products/barcode-scanners/general-
duty/xenon-1900g-1902g
[11] Zebra/Motorola LS2208, https://www.zebra.com/us/en/products/scanners/general-purpose-
scanners/handheld/ls2208.html
[12] AN-B-020, DA14580 End product testing and programming guidelines, Application Note, Dialog
Semiconductor
[13] Litepoint IQXel-M, http://www.litepoint.com/test-solutions-for-manufacturing/iqxel-m/
[14] NI USB-6009 DAQ, http://sine.ni.com/nips/cds/view/p/lang/en/nid/201987
[15] Keysight 34461A, http://www.keysight.com/en/pd-2270273-pn-34461A/digital-multimeter-6-digit-
34401a-replacement-truevolt-dmm?cc=GR&lc=eng

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3 New version features
This manual explains the usage of the 16 channel DA1458x/DA1468x Production Line Tool (PLT). It
refers to the DA1458x_DA1468x_PLT_v4.3 software release, which compared to
DA1458x_DA1468x_PLT_v4.2 has the added features illustrated in Table 1.
Table 1: DA1458x_DA1468x_PLT_v4.3 added features
#
Features
Description
1
Automated GU firmware
upgrade.
A new GUI application executable was created (GU_fw_upgrade.exe) to
automate the process of the Golden Unit firmware upgrade.
2
External 32kHz
connection test.
Added a connection test of the external low power 32kHz crystal oscillator.
3
HID barcode scanner.
Barcode scanner mode now supports HID barcode scanner devices.
4
DA14585/6 range
extender tests.
Range extender tests were added. These are available for DA14585/6
devices.
5
Write OTP image & OTP
header in a single binary.
User can now burn a single binary in the OTP that could contain both the
OTP firmware and the OTP header part.
6
Improvements for
DA14683 secure boot.
Added new OTP header fields (OTP image length, CRC, Secure device), to
help the operations of creating a secure device product.
7
DA14682/3, DA15101
XTAL 32MHz support.
DA14682/3, DA15101 devices with XTAL 32MHz crystal are now
supported. New test firmware files were added for both production and
memory programming tests.
8
Warning pop-up window
when any OTP write is
enabled.
If an OTP memory area is going to be burned, a window will pop-up with a
warning informing the user that the OTP memory is going to be burned.
This option can be disabled.
9
Peripheral current
measurements.
Current measurement for attached peripherals (LEDs on GPIOs, buzzer, or
custom). Improved current measurement algorithm.
10
GPIO toggle for external
watchdog circuit.
A GPIO can be selected by the user to toggle every 2sec in order to keep
an external watchdog circuit alive.
11
DA1468x Pro-DK
motherboard as current
measurement instrument.
This version supports the DA1468x Pro-DK current meter module to be
used for the current measurement tests.
12
Set/Get GPIO status test.
GPIO correct operation test, either as a pair with another GPIO to set and
get the correct state, or sensing a high/low state. Available for all ICs.
13
DA1458x configurable SPI
and EEPROM memories.
User can now configure the memory to be used, without having to rebuild
the flash programmer firmware. Also more SPI flash memories are now
supported by default.
14
DA1458x memory enable
GPIO.
User can select a GPIO to go high before any memory action. This can be
used in case the hardware product design has a memory enable GPIO.
15
DA1458x sleep clock
selection (needed for
boost mode).
The sleep clock can be selected, either external 32Khz or the internal RCX.
This selection is crucial for products that operate in boost mode.
16
OTP TCS section write.
The tool can now burn the OTP TCS area. User has only to set the data to
be burned in the TCS area. PLT automatically finds the first available
empty TCS entry.
17
Scan advertisements
using the production test
firmware
A new production test was added that uses HCI advertisement commands
to set the device into advertisement mode. The GU scans the air to find the
DUT advertisements and reports the RSSI. This test is very similar to
measuring the DUT TX power.
18
Added PER limits in RF
RSSI tests.
In all RF reception tests, Packet Error Rate limit was added.

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4 Introduction
By using the PLT, it is possible to test, calibrate and load firmware for 16 different devices under test
(DUTs) in parallel.
The following are deliverable parts of the tool.
●Hardware
○Main board (Figure 1) together with a DA14580-QFN48 Golden Unit.
○Electrical schematics of the main board.
○Gerber files of the main board.
○Bill of Materials of the main board.
●Software
○Source code files organized in a Microsoft® Visual Studio Express 2015 solution.
○Application executables and required DLLs.
●Documents.
An example of a sequence of actions the tool performs is given below. All actions are performed in
parallel for up to 16 devices.
1. Download the production test firmware (e.g. prod_test_580.bin).
2. Perform automatic crystal (XTAL) trimming.
3. Perform RF RSSI test.
4. Download and burn the customer firmware (into OTP, SPI flash, QSPI flash or I2C EEPROM)
5. Burn the OTP header.
6. Perform Scan test. Reset the DUTs and set the GU to scan for the DUT BLE advertisements.
Figure 1: Production Line Tool Hardware

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5 Hardware
5.1 Hardware Block Diagram
The Production Line Tool hardware consists of various blocks, as illustrated in Figure 2. These
blocks are explained below.
●Blue blocks: USB-to-UART interfaces.
○Four FT4232 FTDI QUAD USB-to-UART interfaces are used for a 16-channel USB-to-UART
conversion.
○The GU is connected to the PC via an FT232 FTDI USB-to-UART interface.
●Red block: A CPLD that has the following purpose.
○Switch UART signals between the PC USB-UART and DUTs.
○Switch DUTs VBAT signal
○Switch DUTs VPP signal (only when VBAT is enabled).
○Produce Reset signal to the DUTs.
○Produce 500ms XTAL calibration pulse.
●Orange block: A Golden Unit (GU) is mounted, which has the following functionality:
○CPLD control using custom commands.
○Transceiver for Bluetooth RF signals to and from the DUTs.
○Produce an audio tone using PWM, used for audio testing.
○Scan for device BLE advertisements, after the customer firmware has been programmed.
●Purple blocks: Sixteen (16) device connectors.
Figure 2: Production Line Tool Hardware Board Block Diagram
USB HUB
FT4232
FT4232
FT4232
FT4232
CPLD
Golden Unit
USB Cable 2
FT232
USB Cable 1
Production Line Tool Hardware
URX/UTX
URX/UTX
URX/UTX
URX/UTX
4x URX/UTX
4x URX/UTX
4x URX/UTX
4x URX/UTX
Control &
Commands
URX/UTX
DUT1 DUT2 DUT3 DUT16
VPP Enable
VBAT Enable
XTAL trim pulse

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5.2 Printed Circuit Board Layout
In Figure 3, the top view of the PLT board is illustrated. The important parts are pointed by the
orange boxes. The VPP jumper and the Current jumper are colored in blue.
The Golden Unit has a DA14580 QFN48-die soldered. Most of the 48 pins are basically used to
connect to the CPLD. The CPLD is programmed during the production of the PLT board via the
CPLD socket. No need for the users to use the CPLD socket.
The black banana sockets are all connected to the same ground (GND) plane.
Figure 3: Top View of the PLT Hardware Board (Version C)
USB/UART
for DUTs
4xFTDI
USB/UART
VBAT
VDDIO
5V
USB/UART
for GU
GU JTAG
Golden
Unit
Antenna or
SMA cable
CPLD
GU reset
VPP
adjust
VPP
jumper
Current
jumper
16x DUTs
CPLD prog.
socket

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5.3 PLT Power Supply
External power supply is needed for the PLT to run. This should be connected to the banana sockets
as shown in Figure 4.
Table 2 shows the voltage and current requirements for each power supply. The blue banana
sockets can be used for device current measurements.
Figure 4: PLT Hardware Power Connections
Table 2: Power Supply Requirements
Power Supply
Voltage (V)
Current (mA)
Buck Mode
Boost Mode
VBAT (Buck mode)
2.4 … 3.3
16 x 20
VBAT (Boost mode)
1.5 … 3.3
16 x 20
VDDIO
2.4 … 3.3
70
70
VDD 5V
4.75 … 5.25
~335
~335
VPP
6.6 … 6.8
16 x 2
16 x 2
5.4 DUT Connector
The BLE devices are connected to the PLT using the DUT1-16 connectors at the edge of the PLT
board. Figure 5 shows the pin-header connections from the Production Line Tool hardware board to
the DUTs. Table 3 describes the purpose of each pin.
Figure 5: Production Line Tool DUT Connections
Production Line Tool
1 2
3 4
5 6
7 8
9 10
XTAL Calibration
Pulse
not used
GND
VPP
RST
VBAT
not used
not used
DUT TX
DUT RX
(pinning 100 mil)
VBAT
DUT TX
DUT RX
VPP
GND
DUT
Only DA14580/1/2/3
RST
CURRENT
CURRENT
GND
VBAT
GND
VDDIO
GND
VDD 5V
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