Diamond MIKA/2-MC User manual

Mod: MIKA/2-MC
Production code: MECA-FRYER 2B
01/2018

MECA
FRYER
MANUAL
FRYERS

General instructions ............................................................................................................................ 04
Technical data ................................................................................................................................... 05
Bruxelloise Gas Fryers Series 1P, 2P, 3P, 4P, 1PV, 2PV, 3PV, 4PV ............................................. 05
Technical characteristics .................................................................................................................... 05
Installation instructions .................................................................................................................. 06
Data plate for Belgium .................................................................................................................... 06
Compliance with laws and regulations ............................................................................................ 06
Installation place ............................................................................................................................... 07
Positioning ......................................................................................................................................... 07
Connection to the gas system ....................................................................................................... 07
Incoming pressure check (PE) ....................................................................................................... 07
Pressure check at the nozzle (Pi) .................................................................................................. 07
Control of operation using liquid gas ............................................................................................... 07
Discharge of exhaust ue products under a draft hood ............................................................... 07
Gas units type A1 ........................................................................................................................... 08
Operation check ............................................................................................................................... 08
User information ............................................................................................................................... 08
Operating manual for the installing technician .............................................................................. 08
Adjusting the settings ...................................................................................................................... 09
Table 1: Gas Pressure Values and Categories in Various Countries ...................................... 10
Table 2: Setting the Pressure and Consumption ......................................................................... 10
Conversion for operation with a different type of gas ........................................................... 11
Replacing the nozzle of the main burner ....................................................................................... 11
Setting the primary air at the main burner .................................................................................... 11
User instructions ............................................................................................................................. 12
Igniting the unit ................................................................................................................................. 12
Turning the unit off .......................................................................................................................... 13
Upkeep recommendations ................................................................................................................ 13
Draining the tanks ............................................................................................................................ 13
Temperature limiter ............................................................................................................................ 13
Troubleshooting ................................................................................................................................. 13
Fire safety .......................................................................................................................................... 14
Upkeep and cleaning ...................................................................................................................... 15
View and list of pieces .................................................................................................................. 16
Mechanical fryers ............................................................................................................................. 16
Recommended spare parts list (MecaFRYER) ............................................................................. 17
1.
1.1.A
1.2
2
2.1
2.2
2.3
2.4
2.5
2.6.1
2.6.2
2.6.3
2.7
2.8
2.9
2.10
2.11
2.12
3.
3.1
3.2
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5
6
6.1.1
6.1.2
CHAPTER PAGEDESCRIPTION
INDEX

4
GENERAL INSTRUCTIONS
• Please read the instructions in this user manual carefully; they provide important information for safe installa-
tion, use and maintenance of the appliance.
• Store this manual safely and within easy reach for future reference.
•After unpacking, check the integrity of the unit. In case of doubt, do not operate the unit and call qualied service per-
sonnel.
• Before connecting the unit, make sure that the data reported on the data plate are compatible with the data of your gas
distribution network.
•This unit should be used only for the purpose for which it was specically designed. Any other use shall be considered
unsuitable and therefore dangerous.
•The unit may be used only by persons that received specic training on how to use it and have read this user manual.
•For any repairs, contact only customer service centres authorised by the manufacturer and ask for genuine parts.
• Failure to comply with these instructions may jeopardize the safety of the unit.
•Never aim high pressure water jets at the unit to wash it.
•Never cover any openings, heat extraction vents or exhaust vents.
THIS APPLIANCE MUST BE INSTALLED BY AN AUTHORISED INSTALLER OF GAS APPLIANCES. FAILING
THAT, THE WARRANTY SHALL BE INVALIDATED IN ITS ENTIRETY.
THE MANUFACTURER DISCLAIMS ALL LIABILITY FOR DAMAGE TO PERSONS OR PROPERTY CAUSED BY
NON-COMPLIANCE WITH THE INSTRUCTIONS IN THIS MANUAL, BY USERS AND INSTALLERS ALIKE.
THE MANUFACTURER DISCLAIMS ALL LIABILITY FOR CONSEQUENCES ATTRIBUTABLE TO TRANS-
CRIPTION OR PRINTING ERRORS. THE MANUFACTURER ALSO RESERVES THE RIGHT TO MAKE ANY
CHANGES IT CONSIDERS USEFUL OR NECESSARY IN THE PRODUCTS WITHOUT MODIFYING, HOWEVER,
THEIR MAIN CHARACTERISTICS

5
1 - Mode d’emploi - Données Techniques
1. TECHNICAL DATA
1.1 Bruxelloise Gas Fryers Series
MODEL B/1P - E/1P B/2P - E/2P B/3P - E/3P
Size Type A A A
Width mm 535 960 1445
Depth mm 875 875 875
Height mm 940 940 940
Total height mm 1320 1320 1320
Net weight kg 85 150 230
Swing doors 1 2 3
Frying tank yes yes yes
Electronic control option yes yes yes
Built-in fume hood option yes yes yes
Number of tanks 1 2 3
Tank Ø mm 360 360 360
Tank height mm 270 270 270
Smoke ducts 1 2 3
Tank capacity L 13L 13L + 13L 13L + 13L + 13L
Preheat times (180K) ca. min.
Gas connection «A» G3/4’’ G3/4’’ G3/4’’
Minimum nominal thermal :
G20 - 25 kW 16,61 32,22 49,30
G31 kW 13,86 27,72 41,58
Gas consumption (15°) :
G31 m³/h 0,51 1,02 1,53
G20 m³/h 1,60 3,20 4,80
G25 m³/h 1,85 3,70 4,55
Injector :
G20 - G25 Ø 3,4 3,4 3,4
G30 - G31 Ø 2,15 2,15 2,15
Burners number 1 2 3
Pressure mbar G20 12 12 12
Pressure mbar G25 15 15 15
Pressure mbar G31 20 20 20
Air adjustment no no no
Electrical connection 23v-16A-50Hz 23v-16A-50Hz 23v-16A-50Hz
Pilot burner :
G20 - G25 Ø 20 20 20
G30 - G31 Ø adjustable adjustable adjustable
612
876
30
63 526
212 670
930
1455
Stainless steel AISI 304 frame mounted on height-adjustable
18/10 stainless steel legs tted with rubber support pads.
-TANK made of AISI 304 stainless steel.
-GAS OPERATED by means of self-stabilising burners made
of AISI 304 stainless steel that ensures excellent heating
uniformity. Temperature is controlled by a thermostat outtted
with a safety valve and a thermocouple that cuts off the gas
inlet if the pilot ame is accidentally extinguished.
Piezoelectric ignition of the pilot ame
1.2 Technical characteristics

2 - Mode d’emploi - Conseil d’installation
6
2. INSTALLATION INSTRUCTIONS
The unit’s installation and modication for use with other types of gas, as relevant, must be performed by a qua-
lied installation technician in accordance with the laws in force.
Please refer to the technical data Table II.
WARNING !
If the unit is installed against a wall, this wall must withstand temperatures of 80°C and must be made of non-ammable
materials. Otherwise, the unit must be installed at a distance of 10 cm from the wall.
First remove the plastic lm wrap and dispose of any residual plastic using a cleaning product suitable for stainless steel.
Install the unit in a horizontal position, checking its levelling. Correct the levelling as necessary by changing the height of
the adjustable feet.
2.1 Data plate for Belgium
TEKNO-LAM S.A.
(www.bertrand-manufacturer.com)
Chaussée de Vilvore 94
1120 Bruxelles - Belgium
0461/15
BN : BERTRAND
MN : BRUXELLOISE
Réf : 1P 2P 3P A1
Type rookgasafvoer:
Type d'évacuation
SN : B1.20.03.2012.001
PN : 0461AT0311
BN = merk - marque - brand name
MN = model - type
C = land van bestemmin - pays de destination - country of destination
GC = gascategorie - catégorie de gaz - gas category
A = toestel geregeld voor - appareil réglé pour - apparatus regulated for
SN = serienumer - numéro de série - serial number
PN = pinnummer - numéro pin - pin number
~ 230V - 50 Hz - 0,5A
Qn(Hs) V
kW kW m³/ h
G20/ G25 - 20/ 25 mbar 15,1 16,61 1,6
G31 - 37 mbar 12,6 13,86 0,51
G25 - 25 mbar 15,1 16,61 1,6
G30 - 30 mbar 12,6 13,86 0,51
G31 - 30 mbar 12,6 13,86 0,51
G20 - 25 mbar 15,1 16,61 1,6
G30/ G31
IE 28-30/ 37 mBar
A
NL II2L3B/ P
II2E+3P
GB
BE
C GC p
12,6 13,86 0,51
II2E3+
Qn(Hi)
Dit toestel dient te worden geinstalleerd conform de geldende regels en mag enkel worden
gebruikt in een voldoende geventileerde ruimte. Lees de instructies alvorens het toestel te
installeren en in gebruik te nemen
Cet appareil doit être installé conformément au normes en vigueur et ne peut être utilisé que
dans un local suffisamment ventilé. Lisez attentivement les instructions avant d'installer et
d'utiliser l'appareil.
This appliance must be installed in accordance with the rules in force and used only in a
sufficently ventilated space. Consult instructions before installations and use of this appliance.
N° de série de la friteuse
Tableau des catégories de gaz
par pays avec leur puissances
et consommation.
Type de friteuse
2.2 Compliance with laws and regulations
The following laws and regulations shall be observed:
- Laws on the prevention of workplace accidents and re hazards.
- Regulations of the gas supply company that will issue the installation authorisation.
- Standards related to “gas-fuelled facilities”.
- Health and safety standards.
Serial number of the fryer
Table of gas categories per country
and their respective power and
consumption values
Fryer type

2 - Mode d’emploi - Conseil d’installation
7
2.3 Installation place
- The unit should be installed in a properly ventilated space; it requires an air intake of at least 2 m3/h .kW of thermal
capacity.
- The unit should be installed in compliance with the safety regulations applicable in the country of installation.
2.4 Positioning
2.5 Connection to the gas system
2.6.1 Incoming pressure check (PE)
- This unit may be installed individually or mounted together with other units from the same range of products.
- This unit is not suitable for encasing.
- A minimum clearance of 10 cm to partition walls should be maintained. Should this clearance be smaller or if the
partition or oor material is ammable, installing thermal insulation is mandatory.
- The unit’s gas supply should have the characteristics and pressure shown in Table II.
- Gas pressure is measured at the initial pressure outlet with the burner on.
- The unit has been tested and tted for operation with the type of gas indicated on the external sticker plate.
* N.B. Should the supply pressure vary by more than +10% of the nominal pressure, it is advisable to install a
pressure regulator upstream of the unit to ensure the nominal pressure.
- Connection to the gas supply should be performed using metal piping of an appropriate cross section; an approved
shutoff cock must be tted upstream.
- After connecting the gas supply, use soap water to check for leaks at pipe joints.
The pressure is measured with a pressure gauge from 0 to 80 mbar
(accuracy at least 0.1 mbar).
The pressure connection is on the sit block.
Close the gas valve.
Unscrew the screw (A) of the «IN» pressure tap.
Fit the silicone rubber hose into the manometer.
Open the gas valve.
Turn on the burner and raise the «dynamic» pressure upstream. Close
the gas valve.
Reassemble the screw (A) with a gas seal washer and check for leaks
with soapy water.
2.6.2 Control of operation using liquid gas
2.7 Discharge of exhaust ue products under a draft hood
- Check whether the tted nozzles comply with the indications in Table 2 (see p. 07).
- Check whether the incoming pressure complies with the indications in Table 2 (see p. 07).
- Make sure that the LPG gas system has two pressure regulators of adequate capacity and that the evaporation capa
city is sufcient.
- Please also refer to the publication “Installation Regulations and Characteristics of LPG Systems”.
The gas unit should be installed in rooms enabling the discharge of ue products in compliance with the installation
standards.
The ventilation system should be permanently activated in accordance with the national and regional standards in force.
A

2 - Mode d’emploi - Conseil d’installation
8
2.8 Gas units type A1
2.10 User information
2.11 Operating manual for the installing technician
2.9 Operation check
These units are not designed to be tted to a natural ue exhaust outlet.
The gas unit should be installed under a standard-compliant draft hood, as it requires an intake of at least 2 m3/h . kW of
thermal capacity.
The room in which it is installed should be adequately ventilated.
Draw the user’s attention to safety and daily maintenance rules.
Explain to the user how to operate and use the fryer by referring to the User Manual and show what changes were
made, if any. Leave a copy of this manual with the user.
Before starting the unit, verify that :
- The pilot ames are not set too high or too low.
- Thermostat elements turn off in less than 60 seconds.
- Burners have proper supply and nozzles operate normally.
- The safety sensor switches off at 210° (heat up the safety sensor using a lighter or similar device).
- Make sure that the user is familiar with the main safety points.
Only if all the previous points were found to be compliant and if the unit was installed in accordance with the rules, the
unit may be put into service, as described in the operating procedure.
Damage caused by non-observance of legal provisions and an assembly process that is non-compliant with the descri-
bed installation procedure may result in hazardous situations for which TEKNO-LAM disclaims all responsibility.
If installation is not performed by an authorised installer, the warranty will be invalidated.
In all cases, damaged or worn parts must be replaced with genuine spare parts and must be installed by an authorised
installer.
Any parts to be replaced under warranty must be returned to us no later than 8 days. In the event that any non-genuine
parts, accessories or safety devices have been installed, or if the device was not calibrated or repaired by an expert,
TEKNO-LAM will not grant you any warranty.
In case of any doubt concerning the procedure to be followed or any other questions, contact us :
- By phone : [phone] (from 8h30 to 12h and from 12h30 to 16h30)
- By fax : [phone] (24h/24h)
- By E-mail : [e-mail]
- Start the unit according to the user instructions in Section 5.
- Make sure that there are no gas leaks.
- Check the ignition and inter-ignition of the pilot burner and main burner.
- Make sure the ue gases are discharged properly.
- Record on a sticker the gas type and device pressure for which the unit was calibrated and afx the sticker next to the
data label.
Should the user or installation technician fail to observe the instructions in this manual, the company disclaims all res-
ponsibility and no accident or malfunction caused by such non-observance shall be attributable to the manufacturer
The installation technician must observe the regulations in force
in the countries or regions where the appliance will be used

2 - Mode d’emploi - Conseil d’installation
9
2.12 Adjusting the settings
After all the connections have been made, the unit’s settings can be adjusted.
Important: rst, make sure that there are no leaks at the joints.
1. Calibrating the burners is limited to the injector, if it not intended for the type of gas that you will use. If the utilised gas
is different from the type indicated on the data plate (see p. 3), please proceed as shown in the following picture.
NEVER SET A PRESSURE VALUE THAT IS HIGHER THAN
SPECIFIED !!!!
2. In case of problems with the pilot burner, such as the ame often going out, adjust the pilot light as illustrated in the
picture.
1. Remove the cap using a at-
blade screwdriver 2. Adjust the pilot light

2 - Mode d’emploi - Conseil d’installation
10
TABLE 1 : Gas Pressure Values and Categories in Various Countries – per Standard
EN 437 (05-’94)
TABLE 2 : Setting the Pressure and Consumption
CAT Gas type
Gas Nominal Min Max Germany
Luxembourg Belgium Austria
Switzerland
Czech Republic
Slovakia - Slovenia
Great Britain - Spain
Portugal - Ireland
Italy - Greece
Denmark - Finland
Norway - Sweden
Estonia-Lithuania-Latvia
The
Netherlands France
2H G20 20 17 25 II2H3P II2H3P II2H3P I2H
2E G20 20 17 25 I2E
2L G25 25 20 30 II2L3P
2L G25 20 17 25
2LL G25 20 17 25
2E(R)B G20 20 17 23 I2E(R)B II2Er3P
G25 25 17 30 I2E(R)B II2Er3P
3P G30/G31 28-29-30 25 35
3P G30/G31 50 42,5 57,5
3+ G30 29 20 35
G31 37 25 45
3+ G30 50 42,5 57,5
G31 67 50 80
3P G31 30 25 35 II2L3P
3P G31 37 25 45 I3P II2H3P II2H3P II2Er3P
3P G31 50 42,5 57,5 I3P II2H3P II2H3P II2L3P II2Er3P
3P G31 67 50 80
Bruxelloises Fryer Series
Type of gas and its nominal pressure G20
20mb
G25
25mb
G31
37mb
G20
20mb
G25
25mb
G31
37mb
G20
20mb
G25
25mb
G31
37mb
G20
20mb
G25
25mb
G31
37mb
Pressure settings at each burner in mbar 12 15 20 12 15 20 12 15 20 12 15 20
* Higher heating value (HHV) max. kW 16,61 16,61 13,86 33,22 33,22 27,72 49,3 49,3 41,58 66,44 66,44 55,44
* Lower heating value (LHV) max. kW 15,1 15,1 12,6 30,2 30,2 25,2 45,3 45,3 37,8 60,4 60,4 50,4
* Number of burners 1 1 1 2 2 2 3 3 3 4 4 4
* Gas consumption in m³/h 1,60 1,85 0,51 3,20 3,70 1,02 4,80 5,55 1,53 6,40 7,40 2,04
Injector Ø 3,4 3,4 2,15 3,4 3,4 2,15 3,4 3,4 2,15 3,4 3,4 2,15
DRUK mbar
1 vat 2 vat 3 vat 4 vat
COUNTRY AND TYPE OF APPLIANCE
Bruxelloise Fryer Series
Type of gas and its nominal pressure G20
20mb
G25 G31
37mb
G20
20mb
G25 G31
37mb
G20
20mb
G25 G31
37mb
G20
20mb
G25 G31
37mb
Pressure settings at each burner in mbar 12 20 12 20 12 20 12 20
* Higher heating value (HHV) max. kW 16,61 13,86 33,22 27,72 49,3 41,58 66,44 55,44
* Lower heating value (LHV) max. kW 15,1 12,6 30,2 25,2 45,3 37,8 60,4 50,4
* Number of burners 1 1 2 2 3 3 4 4
* Gas consumption in m³/h 1,60 0,51 3,20 1,02 4,80 1,53 6,40 2,04
Injector Ø 2,8 1,65 2,8 1,65 2,8 1,65 3,4 1,65
1 vat 2 vats 3 vats 4 vats
Germany + Luxemburg