Diamondback Andean User manual

ANDEAN USER GUIDE

SECTION 1
UNPACKING
INSTRUCTIONS
2

REMOVE PART BOX, ACCESSORY BOX AND SADDLE AND
SEATPOST ASSEMBLY.
SET ACCESORIES AND SEAT ASSEMBLY ASIDE FOR FINAL
ASSEMBLY.
PARTS BOX
ACCESORY BOX
3

UNSTRAP WHEEL BLOCKS AND HANDLEBAR STRAPS.
VELCRO HANDLEBAR STRAP
VELCRO STRAP HOLDING
WHEEL BLOCKS
4

REMOVE REAR INNER PACK FROM BOX.
*PAY CLOSE ATTENTION TO REAR DERAILLUER AND BRAKE
CALIPER WHILE REMOVING.
REMOVE FRONT AND REAR WHEEL. SET ASIDE FOR FINAL
ASSEMBLY
REAR INNERPACK
5

CAREFULLY REMOVE BIKE FROM MASTER CARTON.
PLEASE NOTE FOAM ROLLER IS STILL STRAPPED TO CHAINSTAYS.
THIS CAN BE REMOVED AT ANYTIME. STORE FOR LATER USE.
PLACE BIKE IN WORKSTAND FOR FINAL ASSEMBLY.
VELCRO STRAPS HOLDING FOAM ROLLER
6

DIAMONDBACK ANDEAN: CONTENTS
Seat Post and Clamp
Steer Limiter
Headset
Fork
Stem / Spacers / Headset
Stem / Bar
Top Tube Cable Grommet
Top Tube Storage
Stem Storage
Frame Storage
Front Derailleur Configurations
Front Derailleurs
Rear Derailleur / Hanger
Disc Brake Calipers
Bottom Bracket
Crank
Water Bottle Bolts
Brake Cabling
Mechanical Cabling
eTAP Cabling
Di2 Cabling
Chain
Wheels
Component Assembly Reference
30-33
34
35
36
37
37-39
40
41-43
44
45
46-47
48
49-50
51
52
53
54
55-56
57-59
60
61-64
65
66
67-68
Handle Bar
Bolt-On Axle Skewers
Seat Post and Clamp
Pedals
Top Tube Storage
Stem Storage
User Guide Reference
13
14-15
16-20
21
22-24
25
26-27
SECTION 3: COMPONENT ASSEMBLY
SECTION 2: USER GUIDE
7

SYMBOL EXPLANATION
N H 
C  
   
C C  
   
N BOM 
G   

F     
N     
8
8Nm
8Nm
8MM
DIAMONDBACK ANDEAN: BRIEFING
8

DIAMONDBACK ANDEAN: BRIEFING
SECTION 2
9

USER GUIDE
10

READ THROUGH THIS USER GUIDE CAREFULLY
AND KEEP IT FOR FUTURE REFERENCE. IN IT
YOU’LL FIND IMPORTANT INFORMATION ABOUT
THE PARTS GROUP AND ASSEMBLY OF YOUR
ANDEAN. BY FOLLOWING THE GUIDELINES AND
SPECIFICATIONS IN THIS DOCUMENT, YOU’LL
ENSURE THAT YOUR BIKE IS SET UP PROPERLY AND
IS READY TO RIDE. WE HAVE TAKEN SPECIAL CARE
TO INCLUDE ALL THE TECHNICAL INFORMATION
YOU’LL NEED, ACCOMPANIED BY EASYTOFOLLOW
INSTRUCTIONS AND DIAGRAMS.
THANKS, AND ENJOY THE RIDE.
DIAMONDBACK AND THE ANDEAN PRODUCT TEAM
11

1. Install aerobar extensions, armpads, and risers.
ASSEMBLY
ADVICE
DIAMONDBACK ANDEAN USER GUIDE
4
4MM
5 Nm
5
3
2
1
13

15
11
4b. Slide wheel into drop outs aligning disc between
caliper pads.
ASSEMBLY
ADVICE
14
10
4a. Remove thru axle from fork by unthreading – remove
plastic brake block from hydraulic brakes.
ASSEMBLY
ADVICE
DIAMONDBACK ANDEAN USER GUIDE
14

DIAMONDBACK ANDEAN USER GUIDE
For assembly videos, trouble shooting,
and the bike assembly check list see
www.diamondback.com/build-your-road-bike
ASSEMBLY
ADVICE
4c. Slide in bolt on axle and tighten with 6mm hex tool to 10NM.
ASSEMBLY
ADVICE
DIAMONDBACK ANDEAN USER GUIDE
14
6MM
10 Nm
15
15

5a. Install Seat Post Grommet onto Seat Post.
ASSEMBLY
ADVICE
DIAMONDBACK ANDEAN COMPONENT ASSEMBLY
5b. Assemble Seat Post Binder with Shoulder Screw and
Install into the frame.
ASSEMBLY
ADVICE
17
16
19 18
20
5MM
3 Nm
16

DIAMONDBACK ANDEAN COMPONENT ASSEMBLY
5d. Install Seat Post into the frame.
ASSEMBLY
ADVICE
5c. To increase friction between the seat post and seat
tube, carbon assembly compound should be applied
to the top 3-4 inches of the seat tube.
ASSEMBLY
ADVICE
Installation
COMPOUND
For carbon and
aluminum components
! Ensure that 65MM MINIMUM
of the Seat Post is inside the frame !
WARNING
17

5f. Lower Seat Post Grommet onto Top Tube.
ASSEMBLY
ADVICE
5e. Adjust Seat Post to desired height and install Set
Screw to hold position.
ASSEMBLY
ADVICE
DIAMONDBACK ANDEAN COMPONENT ASSEMBLY
21
4 MM
7 Nm
18

5g. Adjust fore / aft position of saddle to desired position.
ASSEMBLY
ADVICE
DIAMONDBACK ANDEAN COMPONENT ASSEMBLY
19

Installation
COMPOUND
For carbon and
aluminum components
Carbon assembly compound should be applied to the
inner seat tube to increase friction between the seat
post and seat tube.
NOTE
6. Open the seat post binder to raise or lower saddle to
desired position.
ASSEMBLY
ADVICE
Ensure the seat post, inner seat tube, and binder are clean.
Grease or oil on these parts will reduce friction and may cause
the seat post to slip, even when clamp is in closed position.
WARNING
DIAMONDBACK ANDEAN USER GUIDE
! Ensure that 65MM MINIMUM
of the Seat Post is inside the frame !
WARNING
20