Dimac J06 User manual

Installation Manual
❖Accessories
Bracket for machine
Electrical cable ⑤
Emergency cable
Air hose ④
Air regulator
Bolts
①for the bracket
②for the machine
③pass line adjusting ②
④Bonding ①
Mark tube, Terminal ③
Sticker
Air connector
⑤Apron plate
❖Method of Input
①
Power Turn on "Power" switch
②Set ⇔ Run You can input a set value when "Set" lamp is lit.
Numeric value that can be changed item or number will be blink.
④+/- Using the switches, you can change the value.
If you need to continue inputting, repeat the ③, ④.
After setting
⑤Set ⇔ Run
Sync Sync
Feed Release
Usually, the Release mode does not display.
Press the both switches of Sync Feed and
Sync Release switches, then the controller will
be able to receive the sync press cam signals.
Signal(Feed/Release), Scale for
pass line(on the bracket)
1-TS8-03, 2-NTS8-02
Only when changing settings item, the Release mode is supposed to display on the
"Feed Length" after displaying digit of lowest of "Feed Length"
③
← →
Using the switches, you can move the cursor position.
Push "Set ⇔ Run" switch, when "Run" lamp is lit, the setting
finishes.
⑥
Exclusive type
DIMAC
Model J06
8*5：6M
2-M12*30
Exclusive type
Description of good
J06
4-M8*15
1-M12*120
Net 4ml
Assortment
P6：8M
8M
Fixture for the air regulator
With air filter
2-M6*12
1

❖J06 Pass line
The pass line height is decided by combination a plate and a holder.
It is necessary to tighten 4 points with a bolt to fix the holder on the plate.
Plate Holder
From top
A,B,C,D
210
Plate Hole Plate Hole
height position height position
A A
B B
C C
D D
A A
B B
C C
D D
A A
B B
C C
D D
❖Mounting position
Top view Mounting position 2&6, 3&7, 4&8, 5&9 1: not use （a～h:for J15)
h g f
e d c
b a
J06
70
❖Balance of confirmation ❖Assembly drawing of the bracket
88～138
100
ｈ
Bolster
153～203
173～223
58～108
128～178
63～113
48～98
78～128
Bolster
9 8 7 6 5 4 3 2 1
h=75
h=100
178～228
108～158
73～123
98～148
133～183
158～208
h=0
h=25
h=50
113～163
188～238
138～188
123～173
148～198
h=125
33～83
203～253
163～213
CAUTION
180
Pass line (mm)
83～133
103～153
The plate-center equals the feeding rolls -center.
Pass line (mm)
70
2

❖Wiring
Red R(200V 50/60Hz)
PC-A Power cable White S(200V 50/60Hz)
0.75mm2Black T(200V 50/60Hz)
Not wiring when single phase
Green/Yellow E(Earth)
1
PC-B Signal cable 2
0.5mm2Option
3
4
5
6
Wire #
1:2 1A at AC 250V or less 7
3:4 1A at DC 30V or less
5:6 8 24V GND
Example for circuit
78
Wire # 7:8 9:10 11:12 S5:S6 0V EMG 100V
5V 24V
Ｒ
CPU
7,9,11 ,S5
5V GND
8,10,12, S6
9 Feed input
Wire # 1A at AC 250V or less 10 24V GND
S1:S2 1A at DC 30V or less 11 Release input
S3:S4 12 24V GND
S1
S2
S3
PC-C S4
0.5mm2
Option
S5
S6 Blown:24V GND
Need to short, if not
using.
Black：Emergency stop
DANGER
To cover each cable which is not using connection.
CAUTION
Yellow:Press cont.
processing
Need to short, if not
using.
Need to short the circuit of press processing select(S5, S6), if you don't use the
circuit.
To the stop continuous
on the press circuit
Work shortage sensor
output
To the stop continuous
on the press circuit
Continuous stop signal
output
To the stop continuous
on the press circuit
Red：Emergency stop
To Emergency stop circuit
Input stop
of Feeder
Press cam signal
CAUTION
You can select which 3 phase or single phase. If it's single phase, you don't have to connect the black wire.
Press cam signal
White：Emergency stop
To Emergency stop circuit
DANGER
Connect to the primary side
Emergency and press
processing select
Green：Emergency stop
Drive stop signal output
3

❖Cable connecting
The receptacles of PC-A, PC-B, PC-C are placed inside the connecting cover.
Connecting cover
❖Air piping
TS8-03
NTS8-02
To solenoid valve
*Approximate air pressure : 0.3～0.5 MPa
*Maximum air pressure: 0.5 MPa
NTS8-02
Air passes in specific
direction
CAUTION
DANGER
Need to fix three external cables in prepared nylon band.
4

❖Adjusting Press cam signals
Feed signal adjusting
Set the feed start position to feed signal OFF position. Press cam signal
When you make the feed starts on 270°, 0°
Set the ON angle of feed to 240°, and set the OFF angle to 270°
270° 90°
ON
240°
Release signal adjusting 180°
0°
When the release angle is assumed to 200°from 200°, 60°
you turn on the press cam signal in 110 degress,
and turn off in 200 degress. 270° 90°
110°
200°
180°
❖Release setting in the controller 【 （＿Release Mode） 】
【 （＿Release Mode） 】 The display is the back screen of 【 Feed Length 】.
Using "＋" or "-" switch, Set the release mode.
The Release mode are as follows, Release OFF, Synchronization press cam signal, Timer finish.
Display and contents
Invalid the release signal, Release off state.
Release angles setting. It can be input from 1°to 50°.
Input the release strat using the press cam signal.
Release timer setting. It can be input from 0.001sec to 0.05 sec.
Input time period, the release carry out.
Input the release strat using the press cam signal.
The delay time will vary depending in the springs pressure.
NOTE
Need to set the ON of the feed signal to the
feed completed angles when using option
"Overrun-Function".
Set the ON to the release start angle, and set
the OFF to the finish.
The retention angles of the release ON must
be 25 degrees or more.
Need to adjust the signal of the release
start even if the release system is used a
time setting of timer or angles.
The Release mode is supposed to display on the "Feed Length" after displaying digit of lowest of "Feed
Length"
the control calculates the release time from the setting SPM and the
anggles, the release will operate in the time range.
～
Feed Length （＿Release Mode ）
Contents
_ _ Sync
Synchronization press cam signal
_ _ _ OFF
_ _ _ A01
NOTE
The release operation is delayed due to air cylinder.
_ _ _ A50
_ _ _ T01
～
_ _ _ T50