Disc-O-Bed 2XL Outfitter User manual

www.discobed.com
assembly instructions
AI30007BOUS

Before building scan QR code
Keep these instructions for future reference
1. Read carefully and fully understand the manufacturer’s assembly.
2. Care and special attention should be used where a warning is indicated.
3. Never allow a child under 6 years of age on the top bed. Only one person allowed on each level.
4. Use the bunk as it is intended – DO NOT triple stack.
5. Ensure that the 5 point check list is followed prior to each use of the bunk.
6. Openings in and between bunk parts can entrap head and neck of small children.
7. DO NOT allow horseplay on or under the bunk. NO jumping on the product. This product is not a toy.
8. DO NOT use substitute parts. Contact the manufacturer or dealer for replacement parts. The use of a guard rail is not required
with this product.
9. Metal parts could have sharp, pointed or jagged edges. Remove these with a le or an emery board. Children must not be
allowed to suck any metal part of this product.
10. Children should use this product under adult supervision.
11. Maximum weight tolerance is 600lbs per single cot and a total 1200lbs in a bunk conguration ie. 600lbs per level.
12. STRANGULATION HAZARD – Never attach or hang items to any part of the bunk that are not designed for use with the bunk;
example, but not limited to, hooks, belts and jump ropes.
IMPORTANT INFORMATION CONCERNING THIS PRODUCT TO
PREVENT SERIOUS OR FATAL INJURIES
or visit http://www.discobed.com/v/c/ and watch assembly video
1

PARTS
2x Round End Frames
2x Straight End Frames 2x Locking Straps
2x Side Organizers
4x Foot Plugs
4x Stack Adapters
4x Straight Side Rails
8x Swaged Side Rails
8x Discs
8x Stabilizer Bars
2x Sleeping Mats
2

rounded frame assembly instructions
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BUNK

STEP 1. SECURING DISC TO SWAGED SIDE RAIL
1.1. Holding swaged rail, press pin (A) down and hold.
A
B
1.2. Line up pin (B) with hole in disc, insert rail into disc. Let pin (A) go.
A
B
Pin (B) is only securely locked in when you hear
a ‘click’ sound. Make sure pin (B) has popped up
before moving on.
A
B
1.3. Repeat steps 1.1 and 1.2 four times with each of the swaged side rails.
A
B
4x
5

STEP 2. CONNECTING SWAGED SIDE RAIL TO STRAIGHT SIDE RAIL
2.1. Attach a swaged side rail (completed in step 1) to a straight rail.
3.2
3.2
3.3
3.3
STEP 3. ATTACHING SLEEPING MAT TO SIDE RAILS
3.1. Open out sleeping mat with the correct (logo) side up.
3.2. At one end, slide the 2 rails (completed in step 2) into the sleeves of the mat.
3.3. On the other end slide the remaining 2 rails (completed in step 1) into the sleeves of the mat.
Make sure they slide into one
another completely.
2.2. Repeat step 2.1
Make sure that the rails slide into one another
completely. Do this by running your ngers
over the side rails where the connections are.
It should feel smooth to the touch.
2x
6

A
Make sure pin (A) and (C) are facing
inwards and not covered by sleeping mat.
C
7
STEP 4. SECURING EACH DISC INTO THE END FRAME
A
1
2
3
4
Diagram 4.2
4.1. Make sure pin (A) and (C) are visible, are not covered by the sleeping mat and are facing inwards. Check all four bed
posts (see diag. 4.1).
4.2. Loosely place each disc into the loop of the bed end frame, ensure your ngers are not in the way and
rmly push down on the side rail (see diag. 4.2).
4.3. Make sure the the disc ts completely into the bed end frame (see diag. 4.3).
4.4. Repeat steps 4.1, 4.2 and 4.3 on each bed post.
Diagram 4.1
Diagram 4.3
Pinch hazard X

8
THE ASSEMBLY OF YOUR 2XL OUTFITTER BUNK
ROUNDED FRAME SINGLE COT IS NOW COMPLETE.
STEP 5. SECURING HEAD REST
5.1. Flap head rest over bed end frame and secure on underside hook and loop.
5.2. Repeat at other bed end.

THE ASSEMBLY OF YOUR 2XL OUTFITTER BUNK
STRAIGHT FRAME SINGLE COT IS NOW COMPLETE.
STEP 6. STRAIGHT FRAME ASSEMBLY
6.1. Follow steps 1 - 5 to complete the assembly of the straight frame single cot.
9

bunk assembly instructions
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BUNK

1
2
3
4
1.1. Remove the 4 foot plugs from the straight bed end frame.
STEP 1. REMOVE FOOT PLUGS
11
2.1. Press pin (A) down on stack adapter and
hold.
STEP 2. ATTACH STACK ADAPTERS TO STRAIGHT LEG BED END FRAME
2
1
3
4
2.3. Repeat steps 2.1 and 2.2 on remaining legs.
2.2. Line pin (A) with hole in leg of straight bed end frame.
Insert adapter into leg. Let pin (A) go.
A
Pin is only securely locked
in when you hear a ‘click’
sound. Make sure pin has
popped up before moving
on.

12
2
1
3
4
3.1. Place straight end frame (tted with stack adapters completed in step 2) onto rounded end frame.
STEP 3. STACK STRAIGHT END FRAME ONTO ROUNDED END FRAME
4.1. Make sure the stack adapter ts directly into the groove of each disc on the bottom cot.
4.2. Check all four bed posts.
STEP 4. CORRECT STACK ADAPTER FITMENT
2
1
3
4

5.1. Make sure that all stabilizer pins are aligned with sleeping deck and face inwards.
5.2. Adjust if needed by lifting disc out from bed end frame.
STEP 5. CHECK THAT STABILIZER PINS FACE INWARDS
6.1. Wrap stabilizer bar around the bed end frame and through the loop.
6.2. Repeat step 6.1 at each bed post and on each level.
STEP 6. ATTACHING OF THE STABILIZER BAR
1
5
6
8
7
4
3
2
13
Make sure pin (A) is facing
inwards and not covered by
sleeping mat.

1
2
7.1. Hook stabilizer bar to pin on side rail and bed end frame.
7.2. Repeat step 7.1 to each bed post.
STEP 7. CLIP STABILIZER BAR TO SIDE RAIL
8.1. Feed locking strap through center of each head rest and lock each buckle (1 and 2) onto the end frames.
8.2. Pull down on strap in order to secure bunk in position and ensure there is no movement.
8.3. Repeat steps 8.1 and 8.2 at other bed end.
STEP 8. ATTACHING LOCKING STRAP
Make sure strap
is pulled tight
2x
14

YOU HAVE NOW SUCCESSFULLY COMPLETED THE ASSEMBLY
OF YOUR 2XL OUTFITTER BUNK.
We hope that you are completely happy with our product and it is exactly what you expected
15

www.discobed.com
bench setup
BUNK

STEP 1. DETACH HEAD REST
1.1. Detach head rest from from hook and loop, on both sides of top bunk.
STEP 2. SETTING UP BACK REST
2
1
17
2.1. Unhook stabilizer bar on one side of top bunk.

1
2
1
2
18
2.2. Lift disc 1 and 2 out of bed end frame of top cot.
2.3. Place disc 1and 2 bed end rail of bottom cot.

2
1
YOU HAVE NOW SUCCESSFULLY COMPLETED THE SETUP
OF YOUR 2XL OUTFITTER BENCH
19
2.4. Let disc rest between bed end rail and stack adapter. The disc should not be able to roll forward.