Disney DOC McStuffins User manual

FOR AGES 3-5 YEARS
OWNER’S MANUAL
6V Electric Car
THIS MANUAL CONTAINS IMPORTANT SAFETY, PERFORMANCE AND
MAINTENANCE INFORMATION. READ THE MANUAL BEFORE ALLOWING
YOUR CHILD TO RIDE YOUR NEW ELECTRIC RIDE-ON TOY.
KEEP THE MANUAL HANDY FOR FUTURE REFERENCE.
STOP
DO NOT RETURN TO STORE!
QUESTIONS OR COMMENTS?
1-800-288-1560
MAXIMUM WEIGHT: 55 lbs. (25 kgs)
NOTE: Illustrations in this Manual are for reference purposes only and may not reflect the exact
appearance of the actual product. Specifications are subject to change without notice.

TABLE OF CONTENTS
A
B
C
D
E
F
G
H
Introduction, Safety and Warnings
Before You Begin Assembly
List of Assembled Parts
Assembly
How to Use Your Vehicle
Detailed Maintenance and Repair
Troubleshooting Guide
Warranty
2
6
6
8
14
16
21
24
ELECTRIC CAR SPECIFICATIONS
SUITABLE AGE
CAPACITY
SPEED
CHARGER / INPUT
OUTPUT
CHARGING
BATTERY
SIZE OF CAR
AVERAGE BATTERY LIFE
1
3-5 Years
Up to 55lbs (25kgs)
2.5 mph
AC120V / 60HZ
DC6V, 0.5A
12-18 Hours
6V 4AH, 1 x Battery
95 x 65 x 61 cm
300 Charges

INTRODUCTION, SAFETY, AND
WARNINGS
ABOUT THIS MANUAL: This Manual was written to help you and your child get the
most performance, comfort, enjoyment and safety when riding your new electric ride -
on toy. It is important for you to understand your new electric ride-on toy. By reading
this manual before you let your child go out on his/her first ride, you will know how
to get the most from your new electric ride-on toy. It is also important that your or
your child’s first ride be in a controlled environment, away from cars, obstacles, and
other riders.
GENERAL WARNING Riding an electric ride-on toy can be a
dangerous activity, even under the best of circumstances. Proper maintenance of
your new ride-on toy is your responsibility and helps reduce the risk of in jury. Certain
conditions may cause components to fail without fault of the manufacturer. The ride -
on toy can and is intended to move and it is therefore possible to lose control, fall off
and/or get into dangerous situations that no amount of care, instruction or expertise
can eliminate. If such a thing does occur your child can become seriously injured or
die, even when using safety equipment and other safety precautions.
WARNING To reduce risk of injury, adult supervision is required. Never use
in roadways, near motor vehicles, on or near steep inclines or steps, swimming pools
or other bodies of water; always wear shoes, and never allow more than one (1) rider.
WARNING CHOKING HAZARD-Small parts not suitable for children under 3
years old.
RIDE AT YOUR OWN RISK AND ALWAYS USE COMMON SENSE.
This manual contains many warnings and cautions concerning the consequences of
failing to inspect, maintain or properly use your electric ride-on toy. Because any fall
can result in serious injury or even death, we do not repeat the warning of possible
serious injury or death each time such a possibility is mentioned in this manual or the
risk of falling leads to a warning.
ALWAYS USE PROPER SAFETY EQUIPMENT AND RIDING ATTIRE.
Always use appropriate safety equipment, including a helmet. A helmet is not only a
good idea but may be legally required in your community. To protect yourself or your
child, the helmet must be worn correctly and must meet CPSC, 16CFR 1203
requirements.
2

Always wear appropriate clothing and shoes, including long sleeved shirts and long
pants and lace-up or similar shoes with rubber soles. Never ride barefoot or in
sandals and make sure that shoelaces or other fasteners are tied and kept away from
the wheels and drive system of the ride-on toy.
RIDER USE AND REQUIRED PARENTAL SUPERVISION
RIDERS MUST NOT EXCEED THE WEIGHT LIMIT OF 55 pounds (25kg) and MUST
BE OVER 3 years old.
The age grade for the electric ride-on toy is for ages 3-5 years. Just because your
child is within the age and weight limitations specified for the electric ride -on toy,
does not mean that his/her size is appropriate to fit or maintain control of the electric
ride-on toy or that he/she is capable of safely operating the electric ride -on toy. You
are the best judge of whether you or your child can safely operate the electric ri de-on
toy; this includes determining whether your child is at the appropriate developmental
stage for safe use of the electric ride-on toy. Any rider that is unable to fit comfortably
on the electric ride-on to y shoul d never attemp t t o ride it. A paren t’s decision to allow
their child to use the electric ride-on toy should be based on the child ’s mat urity , skill
and their ability to follow rules. Remember that the electric ride -on toy is intended for
use only by children who are, at a minimum, able to comfortably and safely operate it.
Children operating the electric ride-on toy should be supervised by an adult at all
times. Parents should ensure that children only use the electric ride -on toy safely and
within their age and physical limits.
This manual contains very important safety information. It is your responsibility to
completely review this information and make sure that all riders understand all of
the warnings, cautions, instructions and safety topics addressed in this manual and
to assure that all riders are able to safely and responsibly use the electric ride-
on toy. You should periodically review and reinforce all information in this manual
with all riders, especially children. You should also regularly inspect and maintain
your electric ride-on toy to insure the safety of all riders. Make sure that your new
electric ride-on toy is properly fitted to any child riding it; that it is in good repair and
safe operating condition; that you and your child have gone over the use, operation
and safety information in this manual; that you and your child have learned and
understand what to do and what not to do with your new electric ride-on toy, including
observing all applicable laws, rules and common sense.
Children should be made aware of all possible riding hazards and correct riding
behavior before they ride the electric ride-on toy and should be supervised by an adult
at all times. Please explain the following to them as often as necessary.
3

SAFE RIDING PRACTICES AND WARNINGS
 Check and obey all local laws or regulations which may be in effect in the
locations where the electric ride-on toy may be used.
 Always wear a helmet and other safety equipment and appropriate clothing and
shoes. Always keep the chin strap on the helmet securely buckled.
 Observe the age and weight limitations on the cover of this manual.
 Always stay seated while riding the electric ride-on toy. To stop you must take
your foot off of the foot pedal.
 Children must be supervised by an adult at all times to be safe.
 Always be alert and ride your electric ride-on toy defensively. Watch out
for obstacles that could catch one of the scooter’s wheels or force you to turn
suddenly and/or lose control. Be careful to avoid pedestrians, persons using
other wheeled products (including roller or in-line skates, skateboards,
scooters, bikes, etc.), children or animals who may enter your path.
Always respect the rights and property of others.
 Do not activate the foot pedal unless you are seated in the vehicle and in a safe,
outdoor environment that is suitable for riding your electric ride-on toy.
 Do not attempt or perform any stunts or tricks on the electric ride-on toy. It is not
made to withstand such misuse and abuse.
 Keep both hands on the steering wheel at all times.
 Do not touch the motor on the electric ride-on toy when in use or directly after
use as these parts can become extremely hot.
 Never allow more than one person to ride the electric ride-on toy at one time and
never try to tow anything.
 Do not use near steps, water, or swimming pools.
 Do not ride in wet weather.
 Never immerse the electric ride-on toy in water; electrical and drive components
could be damaged by water or create other potentially unsafe
conditions.
 Keep your fingers and other body parts away from the motor, steering
system, wheels and all other moving components.
 Never hitch onto another vehicle or let yourself be pulled or pull anyone or
anything while riding the electric ride-on toy.
 Ride only on smooth, flat, dry surfaces such as pavement or level ground without
loose debris, such as sand, leaves, rocks or gravel. Water, mud, ice, bumpy,
uneven, slick, or rough surfaces could impair traction and contribute to possible
loss of control.
 Do not ride on or near hills or steep inclines. Ride only on level ground to avoid tip
over.
 Avoid sharp turns, bumps, drainage grates, and other obstacles.
 Do not ride at night or where there is limited visibility.
 Do not ride indoors or on surfaces that could become damaged such as carpet or
flooring.
 Do not ride on streets, around cars, or in foot or vehicle traffic.
 Regularly check the electric ride-on toy and its components. If any parts are
broken or worn, do not ride the electric ride-on toy until you have fixed or
replaced the broken or worn parts.
4

● Do not to allow hands, feet, hair, body parts, clothing, or similar articles to come in
contact with wheels or other moving parts.
● Before each cycle of operation, you must perform the preoperation checks specified
in this manual or by the manufacturer, including.
● That all guards and pads originally supplied by the manufacturer are in proper place
and in serviceable condition;
● That the area that the unit is to be operated in is safe and suitable for safe
operation;
● That all safety labels are in place and understood by everyone, including the rider;
● That any and all axle guards, chain guards, or other covers or guards supplied by
the manufacturer are in place and in serviceable condition; and that
tires/wheels are in good condition and have sufficient tread remaining.
● Avoid sharp bumps, drainage grates, and sudden surface changes.
PRE-RIDE SAFETY CHECKLIST
● Check to make sure that all components are properly secured and are functioning
according to the manufacturer’s specifications.
● Components must be maintained and repaired and only with the manufacturer’s
authorized replacement parts. Installation should be performed only by adult,
qualified personnel.
USING THE CHARGER
The charger should be examined regularly for damage to the cord, plug, enclosure
and other parts. In the event such damage has occurred, the electric ride -on toy
should not be charged until the charger has been repaired by qualified personnel or
replaced.
Use only the supplied, recommended charger.
●Always use caution when charging.
●The charger is not a toy and should be operated by an adult.
● Never operate the charger near flammablematerials or liquids, and operate the
charger in well-ventilated areas.
● Disconnect the charger and unplug it from the electric ride-on toy when not in use.
●Do not exceed the recommended charging time.
● Always disconnect the charger from the electric ride-on toy prior to wiping down or
cleaning the electric ride-on toy with any liquid.
WARNING
Never modify or alter the electrical system. Alterations could cause a fire or explosion
resulting in serious injury or death and could also ruin the electrical system.
FAILURE TO HEED THE WARNINGS LISTED ABOVE INCREASES RISK
OF
POTENTIALLY SERIOUS INJURY. USE THE APPROPRIATE CAUTION WHEN
RIDING
AND ALWAYS WEAR PROTECTIVE GEAR.
5

6
BEFORE YOU BEGIN ASSEMBLY
WARNING
Remove all packing and items from the display box. Make sure that the power switch
is turned “OFF” before assembling the electric ride-on toy.
ESTIMATED ASSEMBLY TIME
You should allow approximately 35 minutes for assembly, not including initial
charging time. Initial charging can take approximately 18 hours. (see page 12-13 for
charging information).
WARNING: DO NOT USE NON-ORIGINAL OR
NON-RECOMMENDED PRODUCTS WITH YOUR
ELECTRIC RIDE-ON TOY.
Altering of the original components or use of non-recommended
replacement parts may or may not be compatible with the design and will
void the warranty and may cause an unsafe condition resulting in serious
injury or death.
LIST OF ASSEMBLED PARTS
1.
2.
3.
4.
5.
11.
13.
15.
Vehicle Body
Windshield
Steering Column
Seat
Rear Bar
Steering wheel set
Wheel Cover
Hardware in poly bag
6.
7.
8.
9 .
10
12.
14.
16.
View mirrors
Motorhood
Vehicle body support
Gear Box
Rear Axle
Wheels
Driving Wheel
Charger
.
If you experience a problem with this product, or are missing a part, please
call us at 1-800-288-1560, rather than return this product to the store.
Please identify all parts before assembly and save all packaging material
until assembly is complete to ensure that no parts are discarded.

PARTS DIAGRAM
7

ASSEMBLY
Your new vehicle requires adult assembly. Please set aside around 35
minutes for assembly. Please identify all parts before assembly and save all
packaging material until assembly is complete to ensure that no parts are
discarded.
Tools Required:
Phillips Screwdriver
(not included)
Standard slip joint pliers
(not included)
WARNING: Children can be harmed by small parts, sharp edges and
sharp
points in the vehicle’s unassembled state, or by electrical items. In the
unassembled
state, this package contains small parts. Adult assembly is
required; children should
not handle parts, or help in assembly of the vehicle.
1. Front Wheel Assembly
●Turn the vehicle body upside down.
●Remove all parts from front wheel axle.
●F
Slide a wheel and wheel cover onto the
axle (make sure tabs on the wheel cover
fitted into holes on the wheel).
it a Ø10 washer onto the axle.
●
●Install a Ø10 washer and locknut, tighten
it.(Note: Dot not over-tighten)
●Fasten the axle cap..
●Repeat above operation for another side
of front wheel.
2. Rear Axle Assembly
●Turn the vehicle body upside down.
Remove all parts from rear axle.
Insert the rear axle through the hole in the
vehicle body.
Slide a 10 washer onto the rear axle from t
the longer end.
●
●
●
8
17mm Socket Wrench
(included)
Ø

6. Dashboard Assembly
●Insert the tabs on the dashboard into slots at
top of front car body as shown.
●Use four 4x12 round head screws to secure
the dashboard.
9
3. Driving Wheel Assembly
●Slide the gear box through the axle into the
vehicle body, make sure the motor and motor
power wire are inserted into the vehicle body.
Note: The gear box must be installed onto the
Right side of vehicle (riding position).
●Slide the driving wheel onto the axle and make
it match up with the gear box.
●Slide the wheel cover onto the axle (make sure
that the tabs on the wheel cover are fitted into
the holes on the driving wheel).
●.elxaehtotnorehsaw01ØaedilS
●Install the M10 locknut and tighten it.
●.pacelxaehtnetsaF
NOTE: Assemble the rear wheel on the other side in the same way that the front wheels are
assembled. Please refer to the front wheel assembly information at page 8.
2
5. Vehicle Body Support Assembly
●Install the vehicle body support into the
proper position on the thefront of vehicle body
mas shown, ake sure the direction is correct.
●Secure the vehicle body support
with seven
.swercsdaehdnuor21X4
4. Steering Column Assembly
●Turn the vehicle body upside down.
●Slide a Ø10 washer onto the steering column,
then insert asplit pin into the hole on the straight
end of the steering column to secure the washer
(by opening the pin ends). <see figure 4-1>
●Insert the straight end of the steering column
through the hole in front of vehicle body until it
sticks out of the hole on the top of the car body
<see figure 4-2>; then insert the bent end into the hole on the steering bracket that
connected to the front wheel axle <see figure 4-3>.
●Slide another 10 washer onto the steering
column and secure it with another split pin
(by opening the pin ends as shown).<see
figure 4-4>
7. View Mirrors
Assembly
●Insert the view mirror into the hole in
the vehicle body and push until you
hear this click into place.
●Repeat for the other side.
Ø

8. Steering Wheel Assembly
●Remove the M5×35 machine screw
and M5 nut from the steering wheel
with a screwdriver.
●Insert the steering wheel onto the
end of the steering column, line up
the hole in the steering wheel and
the hole in steering column, insert
the M5x35 machine screw and M5
nut back as shown and tighten it
with a screwdriver.
Make sure to align their holes, then
tighten securely.
9. Windshield Assembly
●Fit the tabs on the windshield into the
slots in the vehicle as shown.
●Insert four 4x12 round head screws and
tighten with a screwdriver.
10. Motor
11. Connection of Wires
hood Assembly
●Take out the motorhood from polybag.
●
●
●
Install the motorhood to the proper
position as shown, and secure it with
four 4x12 mushroom head screws.
10
NOTE: The battery is
disconnected for shipment to
prevent the battery from draining.
Make sure to plug the motor
connector into the control module
connector as shown.
Make sure to plug the battery
postive connector into the battery
positive terminal (until you hear
a click).
Hint:
If the motor connector will not plug into the control module connector, turn it
over and try again, making sure that the two connectors are properly aligned. Do not
force the motor connector into the control module connector.
NOTE: BATTERY LOCATED UNDER SEAT.

14. InstallSteering Wheel Batteries
(Note: Batteries not included)
●Loosen the screw in the steering
wheel and remove the cover.
●Insert 2 x 1.5V size AA AM-3 or LR6
batteries as shown.
●Replace the cover and tighten the
screw to secure it in place.
Battery Safety Information:
Batteries may leak fluids that can cause chemical burn injury or ruin your product.
To avoid battery leakage:
● Install batteries correctly, observing the polarity (+,-) signs to avoid leakage.
● Do not mix old and new batteries.
● Do not mix batteries of different types: alkaline, standard (carbon-zinc) or
rechargeable (Ni-MH).
● Remove the batteries from the battery compartment when the unit will not
be used for an extended
period of time.
● Always remove exhausted batteries from the battery compartment.
● Do not dispose of batteries in fire.
● Do not short circuit the supply terminals .
● Replace the batteries when the horn sounds distorted.
● Non-rechargeable batteries are not to be recharged.
● Use only batteries of the same or equivalent type as recommended.
● If removable rechargeable batteries are used, they are only to be charged
under adult supervision.
● Remove rechargeable batteries from the product before charging.
● Battery chargers used with toys must be examined regularly for damage to
the cord, plug, enclosure and
other parts. In the event that such damage is
found, the toy must not be used with the battery charger until
the damage
has been repaired.
11
12. Seat Assembly
●Insert the tabs on the theback of seat
into the slots in the vehicle body.
●Insert two M4x12 machine screws, and
tighten securely with a screwdriver.
13. Rear Bar Assembly
Insert the rear bar onto the tail of the
vehicle in the correct direction as
shown, and push down on the rear bar,
to secure it on the vehicle as shown
(using two 4x12 round head screws).
●

BATTERY CHARGING
IMPORTANT! Before first time use, charge the battery for at least 18 hours. Charge the
battery for at least 12 hours after each use of the vehicle. Never charge the battery
longer than 30 hours. Over charging or undercharging the battery may shorten battery
life and decrease vehicle running time.
Always use battery retainer.
WARNING: Battery can fall out and injure a child if vehicle tips over.
PREVENT FIRE
●Never modify the electrical system.
● Alterations could cause a fire resulting in serious injury and could also ruin the
electrical system.
● Use of the wrong type battery or charger could cause a fire or explosion resulting in
serious injury.
Use of non-original components on this vehicle could cause overheating, fire or
explosion.
●The battery must be handled by adults only.
●The battery is heavy and contains sulfuric acid (electrolyte).
●Dropping the battery could result in serious injury.
●Never allow children to charge the battery.
● Battery charging must be done by adults only. A child could be injured by the
electricity involved in charging the battery.
● Never lift or carry the battery by the wires or connector. This can damage the
battery and possibly cause a fire resulting in serious injury. Lift and carry the
battery by the case only.
●Read the safety instructions on the battery.
● Examine the battery, charger and their connectors for excessive wear or damage
each time you charge the battery.
● If damage or excessive wear is detected, do not use the charger or the battery
until you have replaced the worn or damaged part.
CAUTION: Use the charger in dry locations only.
IMPORTANT NOTE
● We recommend that you start charging your battery before beginning assembly of your
new vehicle.
● The battery must be upright while charging.
● The charger is not a toy, and should only operated by adults.
● Do not short-circuit the battery.
● You do not need to remove the battery from your vehicle to recharge it.
● Before charging the battery, examine the battery case for cracks and other damage
which may cause sulfuric acid (electrolyte) to leak during the charging
process. If
damage is detected, do not charge the battery or use it in your vehicle.
Battery
acid is very corrosive and can cause severe damage to surfaces
it
contacts. 12
●

●Do not charge the battery on a surface (such as a kitchen counter top)
which
could be damaged by the acid contained inside the battery. Take
precautions to
protect the surface on which you charge your battery.
● Use only an original charger (120VAC 60Hz) with an output of 6 VDC
(500mA) to
charge your vehicle battery.
● Note to Adults: Regularly examine the charger for damage to the cord,
plug,
housing or other parts that may result in the r isk of fire, electr ic shock or
injury.
● If your battery is old and will not accept a charge, do not leave it in the vehicle.
Always remove a dead battery from the vehicle.
●After the first charge, recharge the battery for at least 12 hours after each
use.
● Never charge the battery longer than 30 hours. Charge the battery after each
use,
regardless of how long the vehicle was used.
●Do not allow the battery to run down completely before charging.
●Charge the battery before storing the vehicle.
● Charge the battery at least once per month, even if the vehicle has not been
used.
NOTE:
●The charging input socket is on the rear end of the vehicle.
●The POWER SWITCH must be switched to the OFF position when
charging.
● Recharges after initial charge - Up to 12 hours, and never charge the
battery
longer than 30 hours.
●When the vehicle begins to run slowly, recharge the battery.
● After each use or once a month minimum recharge time 12 hours, less
than 30
hours at most.
WARNING: Use the charger in dry locations only.
1. P
of the vehicle
lug the charger port into the input socket (the socket is on the rear end
)
2. Plug the charger plug into a wall outlet. The battery will begin charging
Note: Red LED light indicates battery is charging and a green LED light indicates
battery is fully charged. (If the lights on the charger do not light up, check the power
to the outlets.)
13

HOW TO USE YOUR VEHICLE
FORWARD
1. Move the “Forward -Backward switch” into the “Forward” position.
2. Press the “Foot Pedal”, and the vehicle will move forward.
STOP
The vehicle will stop automatically when you “ehtmorfdevomersitoofs’dlihcr Foot
pedal”.
BACKWARD
SOUND BUTTON
1. Move the "Forward-Backward Switch" into the "Backward" position.
2. Press the “Foot pedal”, and the vehicle will move backward.
Press the buttons on the steering wheel to play sounds.
14

IMPORTANT
Always stop vehicle when changing the direction to avoid damage to the
gears
and motor.
●This vehicle has an adjustable seat belt; please instruct children on
how to fasten the seat belt before using.
● Do not let any child touch the wheels or be near them when the car is
moving.
●Make sure you come to a complete stop before changing directions
from forward to reverse.
● To avoid accidents, please inspect the vehicle before riding to ensure that
it is in proper working order and safe to ride.
●Protective equipment should always be worn.
●This toy has no brake; to stop, remove foot from foot pedal.
●Check all the screws, cap nuts and protective coverings regularly and
tighten as required. Check plastic parts on a regular basis for cracks or
broken pieces.
SAFETY PRECAUTIONS
● Your new battery must be charged for at least 18 hours before you use it in your
vehicle for the first time.
● The child must have adult supervision at all times.
● Do not ride on the road, footpaths, near pools, or bodies of water.
● Do not allow children under the recommended age to ride the vehicle; please refer to
the age grading.
● Do not allow riders over the recommended weight rating or age grading to use the
vehicle.
● To “stop” you must take your foot off the pedal.
● Charging should only be done by an adult.
● An adult must teach the child how to operate the vehicle.
● Do not ride on hills or slopes, or in sand, or on other soft, wet, or slippery
surfaces.
● Do not use a different size battery. Use only original or recommended
replacement batteries.
● The vehicle is designed to carry only one rider at atime. Never allow more than
one rider or over-load the vehicle.
● This product should be assembled and checked by adults before use.
●
Don’t wash the vehicle with water. Just clean it with a cloth.
15

DETAILED MAINTENANCE AND REPAIR
Turn power “OFF” before conducting any maintenance procedures.
Tools Required: Flat head Screwdriver
(not included)
17mm Socket Wrench
(included)
HOW TO REPLACE FRONT WHEELS & REAR LEFT WHEEL
1.
2.
3.
4.
5.
16
Remove the Axle Cap with a flat head screwdriver.
Remove the M10 locknut with a 17mm socket wrench.
Remove the Ø10 washer.
Remove the wheel cover and wheel, then replace with a new one.
Remount the Ø10 washer, M10 locknut and securely tighten the wheel; then
re-insert the axle cap.
IMPORTANT! CHECK GAP AFTER ASSEMBLING WHEELS
After assembling any wheel onto the axles, make sure to check the gap
between the screw thread and the outside of the wheel (refer to the
adjacent diagram). If the gap is too big, add two or three washers on the
axle to the inside of the wheel. After on the axle to the inside of the wheel.
After tightening the nut outside the wheel, please turn the wheel with your
finger to check if the wheel can run smoothly. This is a very important
step because if the wheel can run smoothly, it is ok; but if the nut presses
the wheel and the wheel can’t run smoothly, the motor will be broken
easily! If the wheel does not run smoothly, you will need to decrease
one or two washers to make sure the wheel can run smoothly!
Note: If the wheel nuts are loose, the wheels will not engage
the forward gear. Tighten the nut with the wrench.
-
GAP

HOW TO REPLACE DRIVING WHEEL AND GEAR BOX
1. Remove the Axle Cap with a flat head screwdriver.
2. Remove the M10 locknut with a 17mm socket wrench.
3. Remove the Ø10 washer.
4. Remove the wheel cover and rear driving wheel, and replace with a new one.
If youdo not need to replace the gear box, please proceed to step 9.
5. Unscrew the screws on the seat with a screwdriver and remov
e the seat.
6. Unplug the power connector that is connected to the gear box.
7. Remove the gear box and replace with a new one.
8. Plug the power connector back into the gear box.
9. Replace the driving wheel, wheel cover, Ø10 washer, and M10 locknut,
and tighten securely.
10. Re-insert the axle cap and secure the seat back onto the vehicle with
the screws.
HOW TO REPLACE THE BATTERY
1. Press down the locking plate on battery positive connector, to unlock it from the battery
positive terminal.
2. Keep pressing and meanwhile unplug the battery positive connector from the battery
positive terminal.
3. Use a screwdriver to remove the two screws from the battery retainer, remove the
battery retainer and the battery cover under it.
4. Press down the locking plate on the battery negative connector, to unlock it from the
battery negative terminal (keep pressing and meanwhile unplug the battery negative
connector from the battery negative terminal).
5.
Carefully lift the dead battery and replace it with a new one.
6.
Carefully plug the battery negative connector into the battery negative terminal (until
hearing a click), then replace the battery cover back and tighten the battery retainer
with the screws.
7.
Carefully plug the battery positive connector into the battery positive terminal (until
hearing a click), then replace the seat, making sure to secure it with the screws.
17
unscrew the screws on the seat
with a screwdriver and remove the seat.
First,

HOW TO REPLACE THE POWER SWITCH & FORWARD-BACKWARD SWITCH
1.
2.
3.
Remove the switch (or power switch) with a flat head
screwdriver (not included).
forward-backward
<see Figure 1-1 & 2-1>
<see Figure 1-2 & 2-2>
forward-backwardUnplug the main connector from the switch socket
(or power switch socket) as shown.
Plug in the new switches for replacement.
HOW TO REPLACE THE FOOT PEDAL
1.
2.
3.
4.
5.
18
Turn the vehicle body on its side.
On the bottom of the vehicle, you will find a compartment which contains the foot
pedal. Push the button on side of the compartment as shown, so as to release
the foot pedal. <see Figure A>
Pull the foot pedal off from the other side of the vehicle (the foot pedal side in the cab).
<see Figure B>
Disconnect the cables from the foot pedal and replace the old foot pedal with a
new one. <see Figure C>
Re-connect the new foot pedal to the cables (make sure that the color of the ca-
bles follo ws the ind ication in “Figure C” to ensure that the cables are connected
in the right position). Re-insert the foot pedal into the foot pedal compartment on
the deck of the vehicle (first make sure the tab on the foot pedal is being inserted
into the slot as shown in the diagram), then push the foot pedal all the way in.
<see Figure D>

BATTERY CARE AND DISPOSAL
Do not store the battery in temperatures above 75° F (23.5° C) or below 32° F (0°C).
THIS PRODUCT CONTAINS SEALED LEAD ACID BATTERIES
WHICH MUST BE RECYCLED IN ACCORDANCE WITH
YOUR LOCAL AND STATE LAWS. PLEASE CAREFULLY
READ AND UNDERSTAND THE FOLLOWING DISPOSAL
INSTRUCTIONS:
Disposal: This product contains sealed lead acid batteries which must be disposed of
or recycled in an environmentally safe manner. Do not dispose of the batteries in your
household trash. Do not dispose of the batteries in a fire, as the battery may explode
or leak. The incineration, disposal in landfill and/or placing sealed lead acid batteries
with household trash is prohibited by law in most areas. Return exhausted batteries to
a state or federal approved lead acid battery recycler or check with your local re tailer
of vehicle batteries. If you live in Florida or Minnesota, it is prohibited by law to throw
away lead-acid batteries in the municipal waste stream.
WARNING
· Do not mix old and new batteries. Do not mix alkaline, standard (carbon -zinc), or
rechargeable (nickel-cadmium) batteries.
· Do not store the battery in temperatures above 75° F (23.5° C) or below 32° F (0°C).
· If a battery leak develops, avoid contact with the leaking acid and place the battery
in a plastic bag. See instructions above for proper disposal. If acid comes into
contact with skin or eyes, flush with cool water for at least 15 minutes and contact
a physician.
·If a battery leak develops, avoid contact with the leaking acid and place the
damaged battery in a plastic bag. See information above for proper disposal.
·If acid comes in contact with skin or eyes, flush with cool water for at least 15
minutes and call a physician.
·If acid is internally ingested, give water, milk of magnesia or egg whites
immediately. Never give emetics or induce vomiting. Call a physician.
· Leaving the battery in a discharged condition will ruin it.
· Always remove an exhausted battery from the vehicle. Battery leakage and
corrosion can damage the vehicle.
· Do not store the battery on a surface (such as a kitchen counter top) which could be
damaged by the acid contained inside the battery. Take precauti ons to protect the
surface on which you store the battery.
· Do not store the battery in temperatures above 75° F (23.5° C) or below 32°F(0°C).
· Use only a 6 volt (4.0Amp/Hr.) battery. Remember to charge the new battery for at
least 18 hours before first use.
· Prevent the battery from moving freely inside the battery compartment. Always use
the battery retainer to secure the battery in the battery compartment.
· Examine the battery, charger and their connectors for excessive wear or damage
each time you charge the battery. If damage is detected, do not use the charger or
the battery until you have replaced the worn or damaged part.
19
CARE