disperator 500A-GTS-E65 EXCELLENT SERIES User manual

1(41)
User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
USER MANUAL
FOOD WASTE PROCESSOR
500A-GTS-E65 EXCELLENT SERIES
Product Description Installation Safety Operation Service

2(41)
User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se

3(41)
User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
EC DECLARATION OF CONFORMITY
We, the manufacturer Disperator AB
Mälarvägen 9
SE-141 71 SEGELTORP
Sweden
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
hereby declare under our sole responsibility that the machinery,
Description: Disperator Food Waste Processor
Model / type: 530A-GTS-E65, 550A-GTS-E65, 575A-GTS-E65
Place of origin: Segeltorp, Sweden
to which this EC Declaration relates, fulfills all the relevant provisions of the Machinery Directive
2006/42/EC, Low voltage Directive 2014/35/EU, and the EMC Directive 2014/30/EU.
The following harmonized standards have been used
SS-EN ISO 12100:2010
SS-EN ISO 13857:2008
SS-EN 953+A1:2009
EN 60204-1
EN 61000-6-1
EN 61000-6-2
EN 61000-6-3
EN 61000-6-4
This declaration relates exclusively to the machinery in the state in which it was placed on the market,
and excludes components which are added and/or operations carried out subsequently by the end user.
Authorized to compile the technical file is Johan Skoog, Disperator AB.
Segeltorp, 2016-06-20
Disperator AB
___________________________
Lars Holmqvist
Managing Director

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User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
SKM-13-0060
DET NORSKE VERITAS
DECLARATIONOFCOMPLIANCE
This is to declare that the food waste disposer equipment for installation as garbage handling equipment
on ships and floating platforms, DISPERATOR models 510, 515, 520, 530, 550 & 575 manufactured by
Disperator AB are in compliance with applicable sections of MARPOL consolidated edition 2011/2012,
ANNEX V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS.
Regulation 4
Discharge of garbage outside special areas
1Subject to the provisions of regulations 5, 6, and 7 of this Annex, discharge of the following garbage into the sea
outside special areas shall only be permitted while the ship is en route and as far as practicable from the nearest land, but in any
case not less than:
.1 3 nautical miles from the nearest land for food wastes which have been passed through a comminuter or
grinder. Such comminuted or ground food wastes shall be capable of passing through a screen with openings no
greater than 25 mm.
.
Regulation 5
Special requirements for discharge of garbage from fixed or floating platforms
2Food wastes may be discharged into the sea from fixed or floating platforms located more than 12 nautical miles from
the nearest land and from all other ships when alongside or within 500 m of such platforms, but only when the wastes have
been passed through a comminuter or grinder. Such comminuted or ground food wastes shall be capable of passing through a
screen with openings no greater than 25 mm.
Regulation 6
Discharge of garbage within special areas
1 Discharge of the following garbage into the sea within special areas shall only be permitted while the ship is en route
and as follows:
.1 Discharge into the sea of food wastes as far as practicable from the nearest land, but not less than 12 nautical
miles from the nearest land or the nearest ice shelf. Food wastes shall be comminuted or ground and shall be capable
of passing through a screen with openings no greater than 25 mm. Food wastes shall not be contaminated byany
other garbage type.
For Det Norske Verirtas AB
AnnaBerglund
Senior Surveyor
Digitally Signed By: Berglund, Anna
Location: DNV Stockholm
Signing Date: 2013-06-11
If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person for his proved direct loss or
damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million.
In this provision "Det Norske Veritas" shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det Norske Veritas.
DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Høvik, Norway, Telephone: [phone], Telefax: [phone], Org.No. NO 945 748 931 MVA
Form No.: 40.91a Issue: January 2008

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User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
Index
1. Safety Precautions........................................................................................................................... 7
1.1. Safety Signs.............................................................................................................................. 7
1.2. Personnel Qualifications and Training..................................................................................... 8
2. Company Profile .............................................................................................................................. 9
3. Product Description and Technical Specification .......................................................................... 10
3.1. Food Waste Processor 500A-GTS-E65 EXCELLENT-Series for Free-standing Installation ..... 10
3.2. Technical Specification .......................................................................................................... 11
4. Storage and Displacement ............................................................................................................ 14
4.1. Storage of the Machine......................................................................................................... 14
4.2. Displacement of the Machine ............................................................................................... 14
5. Included in Delivery....................................................................................................................... 15
5.1. Documentation...................................................................................................................... 15
5.2. Food Waste Processor........................................................................................................... 15
6. Installation Description ................................................................................................................. 16
6.1. Deployment of the Machine ................................................................................................. 16
6.1.1. Fixation of the Machine..................................................................................................... 16
6.1.2. Mounting of the Splash Guard .......................................................................................... 16
6.2. Flushing Water ...................................................................................................................... 17
6.2.1. Water Pipe ½”.................................................................................................................... 17
6.2.2. Line Strainer ½” and Solenoid Valve ½” ............................................................................ 17
6.2.3. Reinforced Flexible Hose ½” for Flushing Water............................................................... 17
6.2.4. Vacuum Valve (Back Flow Preventer) ½” .......................................................................... 17
6.3. Connection of Pump Outlet to Drain Waste Pipe going to Tank........................................... 18
6.3.1. To check before the Connection ....................................................................................... 18
6.3.2. Connection of Drain Waste Pipe ....................................................................................... 18
6.4. Electrical Connection............................................................................................................. 19
6.4.1. Supply Voltage................................................................................................................... 19
6.4.2. Mains Fuses ....................................................................................................................... 19
6.4.3. Main Electrical Safety Switch ............................................................................................ 19
6.4.4. Cable Dimension................................................................................................................ 19
6.4.5. Cable Protection ................................................................................................................ 19
6.4.6. Earth Wire.......................................................................................................................... 19
6.4.7. Direction of Rotation for the Disposer and the Pump....................................................... 19

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Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
6.4.8. Safety Interlock Switch ...................................................................................................... 20
6.4.9. Sensor for Monitoring Pump Temperature....................................................................... 20
6.5. Start Up and Final Testing ..................................................................................................... 20
6.5.1. Check before Start Up ....................................................................................................... 20
6.5.2. Important Preparations before Starting-up the Machine................................................. 20
6.5.3. Checks during Start-up ...................................................................................................... 20
6.5.4. Setting the Monitoring of the Pump's Temperature......................................................... 21
6.5.5. Final Measures................................................................................................................... 21
6.6. Installation Instructions for Level Switches and Overfill Protection in the Tank .................. 22
7. Electric Wiring Diagram................................................................................................................. 26
8. Safety Instructions......................................................................................................................... 30
9. Operating Instructions................................................................................................................... 30
9.1. Start & Stop. Extra Flushing Water........................................................................................ 30
9.2. Monitoring of Tank Level....................................................................................................... 30
9.3. Daily Cleaning ........................................................................................................................ 30
9.4. Trouble Shooting ................................................................................................................... 31
9.4.1. Disposer Reduces Speed, Stops or does not Start............................................................. 31
9.4.2. Machine Starts but there is no Flushing Water................................................................. 31
9.4.3. Machine does not Start and makes no Sound................................................................... 31
10. Service Instructions ................................................................................................................... 32
10.1. Authorization..................................................................................................................... 32
10.2. Exploded View of the Disposer.......................................................................................... 32
10.3. Overhaul of Protection Cover with Switch, Assembly and Connections........................... 33
10.4. Maintenance and Service of the Pump ............................................................................. 33
10.5. Dismantling of Disposer..................................................................................................... 33
10.6. Assembly of Disposer ........................................................................................................ 35
10.7. Service and Maintenance Intervalls .................................................................................. 37
10.8. Spare Parts......................................................................................................................... 38
10.8.1. Service Packages................................................................................................................ 38
10.8.2. Identification Guide for 500A EXCELLENT-Series Spare Parts ........................................... 39

7(41)
User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
1. Safety Precautions
This manual contains instructions for installation, operation and maintenance of the food waste
processor (below called the machine). It is therefore essential for the installer, union representatives
and users of the machine to read the manual thoroughly prior to installation, commissioning and
operation.
The manual must always be at hand where the machine is being used.
It is not only the general safety instructions in this section that need to be considered, but also the
other special safety instructions given in this manual.
1.1.Safety Signs
The following safety signs are used in this manual and on the machine. Faliure to comply with safety
precautions may cause personal injury or damage the machine.
Read this User Manual before use
Warning for electric voltage
General personal danger
Warning for mechanically caused damage (rotating parts)
Warning plates located on or close to the machine must always be observed and kept legible.

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User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
1.2.Personnel Qualifications and Training
All personnel managing the below tasks for the machine as described in this manual, must have the
necessary qualifications to carry out these works. Areas of responsibility, scope of authority and staff
supervision must be carefully defined by the machine owner. If the personnel do not have the
necessary qualifications for this, they must receive training and instructions. Training can be provided
by the manufacturer / supplier. Moreover, it is the responsibility of the machine owner to make sure
that all users read and understand the content of this User Manual.
Moving the Machine
Staff responsible for moving the machine must have knowledge about the handling of the lifting gear
and stopping devices, and have knowledge of applicable safety regulations for these. If they lack this
knowledge, they must receive the required training.
Installation
Personnel responsible for the installation of the machine must have knowledge equivalent to
education in industrial mechanic/technician. The electric connection must be performed by trained
and certified electrician.
Commissioning and Maintenance
Personnel responsible for commissioning and maintenance of the machine must be familiar with its
design and functions, and how to operate these functions. Furthermore, they must know of all safety
precautions in this manual, and which in other respects also are valid where the machine is used.
Operation
All persons who operate and maintain the machine must be aware of the risks that may occur with the
use of this and as described in this manual.
Service and Repair
Responsible personnel for service and repair of the machine must have knowledge equivalent to
education in industrial and design mechanics, and also know and understand the technical data of the
machine described in this manual. Assisting personnel for these jobs must be trained, and performed
repair work must be checked by the machine owner.

9(41)
User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
2. Company Profile
Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as
well as galleys at sea, and for the food industry, which enables efficient collection of communited food
leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society.
With over 70 years of experience in the development and production of such equipment, our devotion
to this has resulted in the unique operational reliability required for the extreme conditions prevailing
in the marine industry. Furthermore, our innovativeness has provided commercial kitchens on land
with an alternative approach to handle food waste separation at source, complying with modern
demands and being economically affordable.
Our product assortment is unique! Disperator can as the only manufacturer offer all types of
installation possibilities needed in a kitchen. Our basic range consists of six different sizes of waste
disposers, which may be combined with as many as 12 different mounting assemblies. Furthermore,
the advantage of the basic model’s design is that the waste disposers may easily be integrated into
other manufacturer’s mounting assembly or kitchen furniture. Thereby, each workplace in a kithen or
galley can be designed to its specific requirements regarding function, ergonomics and economy.

10(41)
User manual in Original
Doc. ref: User manual 500A-GTS-E65 Rev. F
DISPERATOR AB Tel: [phone] E-mail: [email protected]e
Mälarvägen 9, SE-141 71 Segeltorp, Sweden Fax: [phone] Web page: www.disperator.se
3. Product Description and Technical Specification
3.1.Food Waste Processor 500A-GTS-E65 EXCELLENT-Series for Free-standing
Installation
Immediately and efficiently removing the heaviest part of kitchen waste –i.e. food leftovers - is a
necessity in any commercial kitchen. In the event water-based food waste disposers connected to the
municipal sewer system is not permitted in your community, a by Disperator developed unique and
patent pending technology can handle the task for you. When using a GTS-Series processor, food
waste can hygienically and without any heavy lifting or manual transfer easily take care of and reduce
the total amount of refuse –by volume, but above all by weight!
Regardless of the selected model, the disposal procedure is the same. Food waste is fed down the
inlet hopper of the machine and ground into small particles in a disposer for further transport in a pipe
using a processor pump to a sealed and odorless tank. The tank is emptied by a vacuum truck
approximately every four weeks or according to the driving schedule that applies in your municipality.
Depending upon preference, the tank may be placed outdoors buried in the ground, as well as placed
indoors. One of the unique benefits of this processor technology is that the pumping of the ground
food waste can be done with minimal amount of flushing water, which gives a good operating
economy as the tank does not need to be emptied as often. The slurry is transported to an anaerobic
digestion facility and converted into valuable renewable energy resource (i.e. biogas), and often the
digested residue can also be used as fertilizer on farmland. Biogas is one of our society’s most
environmentally clean and desired energy forms, as fuel for cars as well as for the production of heat
and electricity.
In its standard version the GTS-processor has a capacity of up to 15 l/min. With an average amount of
food waste of 0.15 l/served meal, the processor is able to take care of food waste generated by as
many as 4,000 served guests/hour. And this despite the fact that the storage tank, if required, can be
located over 100 meters away.
To suit existing interior and logistics within the kitchen, the processor outlet may be positioned either
to the left or to the right of infeed opening, thus giving full flexibility in planning your kitchen and
possibility to fully utilize valuable space. Disperator's broad assortment of different technical solutions
for source separation of food waste can be adapted to your specific kitchen and your specific working
environment, regardless of size or layout, and regardless of the specific municipal’s food waste
handling rules in your community!
Food waste disposers within the Disperator Excellent Series have the Declaration of Compliance issued
by DNV, verifying compliance with applicable sections of MARPOL consolidated edition 2011/2012
ANNEX V for disposal of ground food waste into the open sea.