diversey swingo 4000 User manual

Edition: V1.01/2012
Technical Manual

GTS Technical Manual
tecnical manual swingo 4000_5000_V1.01IVZ.fm
19. September 2012 Edition: V1.01/2012
Copyright © 2012, Diversey Inc.
Index
1Forward
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2Elementary
2.1 Health & Safety 1
2.2 ESD 1
3 General
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
3.1.4 Power source 1
3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4Technicaldata
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Machine speed 3
4.2.4 Dimensions and weights 3
4.2.5 Battery 4
4.2.5.1 Battery compartment 4
4.2.5.2 Battery specifications 5
4.2.6 Charger 6
4.2.7 Brush system 6
4.2.8 Suction power 7
4.2.9 Additional 7
4.3 Accessories & Additional parts 7
4.3.1 Accessories 7
4.3.2 Additional parts 8
5 Mechanical
5.1 Upper part, tank 1
5.1.1 Removing of vacuum motor 1
5.1.2 Mounting of vacuum motor 3
5.1.3 Removing of fresh water sensor 4
5.1.4 Mounting of fresh water sensor 5
5.1.5 Adjusting of fresh water sensor 7
5.1.6 Adjusting of waste water sensor 8
5.1.7 Removing of fresh water pump 9
5.1.8 Mounting of fresh water pump 10
5.1.9 Removing of tank cover 11

GTS Technical Manual
tecnical manual swingo 4000_5000_V1.01IVZ.fm
19. September 2012 Edition: V1.01/2012
Copyright © 2012, Diversey Inc.
5.1.10 Mounting of tank cover 12
5.2 Tank 13
5.2.1 Removing of waste water sensor 13
5.2.2 Mounting of waste water sensor 15
5.2.3 Removing of tank 16
5.2.4 Mounting of tank 18
5.3 Driver seat 19
5.3.1 Removing of driver seat 19
5.3.2 Mounting of driver seat 21
5.3.3 Removing of driver seat cover 22
5.3.4 Mounting of driver seat cover 23
5.4 Guidance 24
5.4.1 Removing of guidance chain 24
5.4.2 Mounting of guidance chain 25
5.4.3 Removing of front wheel 26
5.4.4 Mounting of front wheel 27
5.5 Pedals 28
5.5.1 Removing of pedal spring 28
5.5.2 Mounting of pedal spring 29
5.6 Tool lowering unit 30
5.6.1 Removing of tool lowering unit 30
5.6.2 Mounting of tool lowering unit 32
5.6.3 Removing of linear drive 33
5.6.4 Mounting of linear drive 34
5.6.5 Removing of tension spring 35
5.6.6 Mounting of tension spring 36
5.7 Drive unit 37
5.7.1 Removing of drive wheel 37
5.7.2 Mounting of drive wheel 38
5.7.3 Removing of traction unit 39
5.7.4 Mounting of traction unit 40
5.7.5 Removing of squeegee mechanism unit 41
5.7.6 Mounting of squeegee mechanism unit 42
5.7.7 Removing of squeegee mechanism torsion spring 43
5.7.8 Mounting of squeegee mechanism torsion spring 44
5.7.9 Removing of steering cord 45
5.7.10 Mounting of steering cord 47
5.8 Squeegee mechanism 48
5.8.1 Removing of squeegee linear drive 48
5.8.2 Mounting of squeegee linear drive 50
5.8.3 Removing of tension spring 51
5.8.4 Mounting of tension spring 52
5.9 Squeegee 1850/4000 53
5.9.1 Removing of wire spring 53
5.9.2 Mounting of wire spring 54
5.9.3 Removing of front blade 55
5.9.4 Mounting of front blade 56
5.9.5 Removing of back blade 57
5.9.6 Mounting of back blade 58
5.10 Squeegee 5000 59
5.10.1 Removing of wire spring 59
5.10.2 Mounting of wire spring 60
5.10.3 Removing of front blade 61
5.10.4 Mounting of front blade 62
5.10.5 Removing of back blade 63
5.10.6 Mounting of back blade 64
5.11 Magnetic valve 65
5.11.1 Removing of magnetic valve 65

GTS Technical Manual
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tecnical manual swingo 4000_5000_V1.01IVZ.fm
5.11.2 Mounting of magnetic valve 66
5.12 Brush drive 4000/5000 67
5.12.1 Removing of brush drive unit 67
5.12.2 Mounting of brush drive unit 69
5.13 Brush drive 4000 71
5.13.1 Removing of brush belt 71
5.13.2 Mounting of brush belt 73
5.13.3 Removing of brush pulley 75
5.13.4 Mounting of brush pulley 76
5.13.5 Removing of motor & motor belt 78
5.13.6 Mounting of motor & motor belt 79
5.13.7 Removing of intermediate pulley 80
5.13.8 Mounting of intermediate pulley 81
5.14 Brush drive 5000 82
5.14.1 Removing of brush belt 82
5.14.2 Mounting of brush belt 84
5.14.3 Removing of brush pulley 86
5.14.4 Mounting of brush pulley 87
5.14.5 Removing of motor & motor belt 88
5.14.6 Mounting of motor & motor belt 89
5.14.7 Removing of intermediate pulley 90
5.14.8 Mounting of intermediate pulley 91
6 Electrical
6.1 System architect 1
6.1.1 General 1
6.1.2 System overview 1
6.1.3 Start up/Self holding 2
6.1.4 Emergency loop 3
6.2 Dashboard 4
6.2.1 Removing of dashboard 4
6.2.2 Mounting of dashboard 5
6.2.3 Connections 6
6.3 Dashboard service menu 11
6.3.1 Reset service LED 11
6.3.2 Service menu 12
6.4 Electronics 16
6.4.1 Removing of electronics 16
6.4.2 Mounting of electronics 17
6.4.3 Connections 18
6.5 Charger 24
6.5.1 Removing of charger 24
6.5.2 Mounting of charger 25
6.5.3 Connections 26
6.5.4 Internal-/external charger 28
6.6 Hall sensors 29
6.6.1 Description 29
6.6.2 Removing of hall sensor steering angle 30
6.6.3 Mounting of hall sensor steering angle 31
6.6.4 Removing of hall sensor throttle 32
6.6.5 Mounting of hall sensor throttle 33
6.6.6 Removing of hall sensor brush lowering 34
6.6.7 Mounting of hall sensor brush lowering 35
6.7 Power relay 36
6.7.1 Removing of power relay 36
6.7.2 Mounting of power relay 37
6.8 Schematics 38

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 1-4
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tecnical manual swingo 4000_5000_V1.01IVZ.fm
6.8.1 Battery connection 38
6.8.2 Electrical schematics 39
7 Additional information
7.1 Available GTS Newsletter/Instructions 1
8Revision
9Appendix
10 Notes

19. September 2012 Edition: V1.01/2012
Copyright © 2012, Diversey Inc.
Technical Manual
1 Forward

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 1-1
Copyright © 2012, Diversey Inc.
01.0 swingo - foreword_V1.00.fm
1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The
concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attend-
ed the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
sponsible after attending a training session provided by GTS (max. 2 persons per coun-
try).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and

GTS Technical Manual
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01.0 swingo - foreword_V1.00.fm
essential for the daily business. The Technical Manual can be downloaded from e-
spares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country respon-
sible.
Sincerely yours
GTS Team

19. September 2012 Edition: V1.01/2012
Copyright © 2012, Diversey Inc.
Technical Manual
2 Elementary

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 2-1
Copyright © 2012, Diversey Inc.
02.1 swingo - elementary_V1.00.fm
2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-
ciated with both, which call for proper precautions, such as the provision of good venti-
lation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carry-
ing out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed
to an electric current which is the movement of electricity. The flow or movement of peo-
ple and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-

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grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is
the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material. 
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are prod-
uct failure in the field. 
Electrostatic fields are associated with charged objects. 
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device
• from a device to another object
• resulting from electrostatic fields
Please do not store electronics without ESD bags at any time.

19. September 2012 Edition: V1.01/2012
Copyright © 2012, Diversey Inc.
Technical Manual
3 General

GTS Technical Manual
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03.1 swingo - general_V1.00.fm
3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding to
the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub
assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.

GTS Technical Manual
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners
• Allen keys
•Torxkeys
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical
training.

19. September 2012 Edition: V1.01/2012
Copyright © 2012, Diversey Inc.
Technical Manual
4 Technical data

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 4-1
Copyright © 2012, Diversey Inc.
04.1 swingo 4000_5000 - technical datat V1.00.fm
4Technicaldata
4.1 Machine range
SKU Description Version Series
7518096 swingo 4000
7518663 swingo 4000 Seafreight
7518373 swingo 5000
7519000 swingo 5000 Seafreight
Table 1: Machine range
Remarks
SKU‘s for all TASKI swingo 4000 and 5000 types are the „naked machine“. Tools and
batteries have to be ordered separately.

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 4-2
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04.1 swingo 4000_5000 - technical datat V1.00.fm
4.2 Technical information
4.2.1 Machine profile
4.2.2 Technical data
Pos. Unit Value 4000 Value 5000
Theoretical performance (m²/h) 6375 7875
Working width (mm) 850 1050
Squeegee width (mm) 1100 1290
Tank size (bag system) (l) 200
Table 2: Machine profile
Pos. Unit Value 4000 Value 5000
Noise level (dB(A)) 67
Vibration (m/s2) 0.36
Approvals CE/CB
Nominal consumption (W) 2000
Power drive motor (W) 1000
Power suction motor (W) 400
Voltage (V) 24
Battery capacity maintenance-free (Ah)/C5 240/330
Battery capacity wet (Ah)/C5 360
Battery autonomy max. (nominal) (h) 4.5-6.5
Charger BMS optional
Splash water protection class IPX3
Electrical protection class III
Table 3: Technical data

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 4-3
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04.1 swingo 4000_5000 - technical datat V1.00.fm
4.2.3 Machine speed
4.2.4 Dimensions and weights
Pos. Unit Value 4000 Value 5000
Transportation speed (km/h) 8
Cleaning speed (km/h) 7.5
Reverse speed (km/h) 5
Ramp max. (cleaning/transport) (%) 10/15
Table 4: Machine speed
Pos. Unit Value 4000 Value 5000
Dimensions without w-counter squeegee L/W/H (mm) 1780/898/
1400
1780/1093/
1400
Door pass through with (without w-contour
squeegee)
(mm) 1100 (898) 1291 (1093)
Battery compartment L/W/H (mm) 730/410/400
Net weight (without batteries, empty tank and
driver)
(kg) 295 325
Weight, ready to use with 240Ah batteries
(with 75kg driver)
(kg) 760 790
Weight, ready for shipping (kg) 325 355
Max. floor pressure front (N/mm2) 0.67 0.74
Max. floor pressure rear (N/mm2) 0.56 0.61
Turning radius (between two walls) (mm) 2000
Wheel diameter front (mm) 250
Wheel diameter rear (mm) 300
Table 5: Dimensions and weights

GTS Technical Manual
19. September 2012 Edition: V1.01/2012 4-4
Copyright © 2012, Diversey Inc.
04.1 swingo 4000_5000 - technical datat V1.00.fm
Picture 1: Dimensions
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Unit Value 4000 Value 5000
Battery compartment L/W/H (mm) 730/410/400
Table 6: Battery compartment

GTS Technical Manual
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04.1 swingo 4000_5000 - technical datat V1.00.fm
Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Exide/Sonnenschein, as this is our preferred
partner.
BMS is only for dry (gel) batteries.
Dry batteries
Wet batteries
Remarks
For the EPz dry and wet batteries a tray is needed to place the cells in
the machine.
Supplier Wet/
Dry
Type
Voltage Ah Length Width Height Weight
Sonnenschein D GF 06 240 V 6 240 (C5) 311 182 359 47
Sonnenschein D 6 EPzV 330 2 330 (C5) 119 198 370 23
Table 7: Dry batteries
Supplier Wet/
Dry
Type
Voltage Ah Length Width Height Weight
Exide - Classic W 6 EPzS 360 2 360 (c5) 119 198 365 22
Table 8: Wet batteries