djm direct DJM01980-1 Installation instructions

Dust Collector
Item No.:DJM01980-1
DUST COLLECTOR
Original Operating Manual

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1.Introduction
MANUFACTURER:
DJM Direct.com
Unit 43 Churchill Way,
Lomeshaye Industrial Estate,
Nelson, Lancashire BB9 6RT UK
DEAR CUSTOMER
We hope your new tool brings you much enjoyment
and success.
NOTE:
According to the applicable product liability laws, the
manufacturer of the device does not assume liability
for damages to the product or damages caused by the
product that occurs due to:
●Improper handling,
●Non-compliance of the operating instructions,
●Repairs by third parties, not by authorized service
technicians,
●Installation and replacement of non-original spare
parts, .
●Application other than specified,
WE RECOMMEND:
Read through the complete text in the operating
instructions before installing and commissioning the
device. The operating instructions are intended to help
the user to become familiar with the machine and take
advantage of its application possibilities in accordance
with the recommendations. The operating instructions
contain important information on how to operate the
machine safely, professionally and economically, how
to avoid danger, costly repairs, reduce downtimes
and how to increase reliability and service life of the
machine.
In addition to the safety regulations in the operating
instructions, you have to meet the applicable
regulations that apply for the operation of the machine
in your country. Keep the operating instructions
package with the machine at all times and store it in a
plastic cover to protect it from dirt and moisture. Read
the instruction manual each time before operating
the machine and carefully follow its information. The
machine can only be operated by persons who are
instructed concerning the operation of the machine
and who are informed about the associated dangers.
The minimum age requirement must be complied
with. In addition to the safety requirements in these
operating instructions and your country’s applicable
regulations, you should observe the generally
recognized technical rules concerning the operation of
woodworking machines.
2.Device Description
1. Motor Housing
2. Locking Strap
3. Power Cord
4. Suction Hose
5. Hose Coupling
6. Hose Adapters
7. Hose Clamp
8. Switch
9. Hose Coupling
10. Hose Clamp
11. Collection Canister

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3. Unpacking
●Open the packaging and remove the device carefully.
●Remove the packaging material as well as the
packaging and transport bracing (if available).
●Check if the delivery is complete.
●Check the device and accessory parts for transport
damage.
●If possible, store the packaging until the warranty
period has expired.
ATTENTION
The device and packaging materials are not toys!
Children must not be allowed to play with plastic
bags, film and small parts! There is a risk of
swallowing and suffocation!
4. Safety
a) General Safety Rules
Understand your Machine
Read this manual and labels affixed to the machine to
understand its limitations and potential hazards.
Be thoroughly familiar with the controls and their
proper operation. Know how to stop the machine and
disengage the controls quickly.
Do not attempt to operate the machine until you fully
understand how to properly operate and maintain
the engine and how to avoid accidental injuries and/or
property damage.
If the unit is to be used by someone other than original
purchaser or loaned, rented, or sold, always provide
this manual and any needed safety training before
operation. The user can prevent and is responsible for
accidents or injuries that may occur to themselves,
other people, and property.
Do not force the machine. Use the correct machine for
your application. The correct machine will do the job
more efficiently and safer at the rate it was designed.
Personal Safety
Do not permit children to operate this machine at any
time.
Keep children, pets, and other people not using the
unit away from the work area. Be alert and shut off
unit if anyone enters work area. Keep children under
the watchful care of a responsible adult.
Do not operate the machine while under the influence
of drugs, alcohol, or any medication that could affect
your ability to use it properly.
Dress properly. Wear heavy long pants, boots, and
gloves. Do not wear loose clothing, short pants, or
jewelry of any kind. Secure long hair so it is above
shoulder level. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
safety glasses with side shields when operating.
Protect eyes, face, and head from objects that may be
thrown from the unit. Always wear safety goggles or
safety glasses with side shields when operating.
Wear appropriate hearing protection. Wear respiratory
protection to avoid the risk of inhaling harmful dust.
Always keep hands and feet away from all moving
parts during operation. Moving parts can cut or crush
body parts.
Always keep hands and feet away from all pinch
points.
Do not touch parts that might be hot from operation.
Allow parts to cool before attempting to maintain,
adjust, or service.
Stay alert, watch what you are doing, and use common
sense when operating the machine.
Do not overreach. Do not operate the machine
while barefoot or when wearing sandals or similar
lightweight footwear. Wear protective footwear that
will protect your feet and improve your footing on
slippery surfaces. Keep proper footing and balance at
all times. This enables better control of the machine in
unexpected situations.
Inspect your Machine
Check your machine before starting it. Keep guards in
place and in working order. Make sure all nuts, bolts,
etc., are securely tightened.
Never operate the machine when it is in need of
repair or is in poor mechanical condition. Replace
damaged, missing, or failed parts before using it.
Keep the machine in safe working condition. Regularly
check to see that keys and adjusting wrenches are
removed from the machine area before starting it. A
wrench or a key that is left attached to a rotating part
of the machine may result in personal injury. Avoid
accidental starting. Be sure the motor switch is off
before transporting the machine or performing any
maintenance or service on the unit.
Transporting or performing maintenance or service on
a machine with its switch on invites accidents. If the
machine should start to vibrate abnormally, stop the
motor and check immediately for the cause. Vibration
is generally a warning sign of trouble.
Electric Safety
Protect yourself from electric shock. Do not plug or
unplug the motor while standing in or around damp
or wet ground. Do not use the unit in wet or damp
areas or expose it to rain. Prevent body contact with
grounded surfaces: pipes, radiators, ranges, and
refrigerator enclosures. Make sure your fingers do
not touch the plug’s metal prongs when plugging or
unplugging the unit.
Avoid inadvertent starting. Make sure that the switch
is switched off when plugging the plug into an outlet.
Only use approved and appropriately identified
extension cables for use outdoors. Only use cable reels
in the unrolled state.

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Do not use the cable for purposes for which it is not
intended. Do not use the cable to pull the plug out of
the outlet. Protect the cable from heat, oil and sharp
edges.
Have your electric tool repaired by a qualified
electrician. This electric tool conforms to the
applicable safety regulations. Repairs may only be
performed by an electrician using original spare parts.
Otherwise accidents can occur.
Work Area & Store Area
Keep the work area orderly. Disorder in the work area
can lead to accidents.
Take environmental influences into account. Do not
expose electric tools to rain. Do not use electric tools
in a damp or wet environment. Make sure that the
work area is well-illuminated. Do not use electric tools
where there is a risk of fire or explosion.
Securely store unused electric tools. Unused electric
tools should be stored in a dry, elevated or closed
location out of the reach of children.
b) Specific Safety Rules
Intended Use
Do not force tool or attachment to do a job for which
it was not designed.
• This dust collector is designed to collect sawdust
only.
• Never attempt to use this dust collector to vacuum
water or any other liquids.
• Never try to use this dust collector to collect large
wood pieces.
• Never attempt to use this dust collector to collect
flammable or combustible dust/gas. Do not use near
any flammable or combustible liquids.
• Never attempt to use this dust collector to collect
anything that is burning or smoking.
• Do not use outdoors or on wet surfaces. Rain or
moisture entering the dust collector motor housing/
canister increases the risk of electrical shock.
• Never attempt to use this dust collector to collect
metal materials such as screws, nails or other metal
parts.
Please note that our equipment has not been
designed for use in commercial, trade or industrial
applications. Our warranty will be voided if the
machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
Safety Instructions for the Handling of Dust Collector
• Know your tool. Learn the tool’s operation,
application and specific limitations.
• Disconnect tool when changing the filter cartridge
or filter bag.
• Avoid accidental start-up. Make sure that the tool is
in the OFF position before plugging in.
• Do not force tool. It will work most efficiently at the
rate for which it was designed.
• Leave hands free to operate machine. Protect hands
from possible injury
• Never leave tool running unattended. Turn the
power off and do not leave tool until it comes to a
complete stop.
• Do not overreach. Keep proper footing and balance.
• Never stand on tool. Serious injury could occur if
tool is tipped over.
• Keep hands away from moving parts.
• Keep visitors at a safe distance from work area.
• Children must always be supervised in order to
ensure that they do not play with the equipment.
Residual Risks
Despite proper use, additional residual risks cannot
be completely ruled out. The following risks may arise
due to the nature of the drill press:
Mechanical hazards related to:
Electrical hazards due to:
• Contact of persons with live parts (direct contact)
• Contact of persons with parts which have become
live under faulty conditions (indirect contact)
• Electrostatic phenomena
Hazards generated by noise, resulting in:
• Hearing loss (deafness), other physiological
disorders (loss of balance, loss of awareness)
• Interference with speech communication, acoustic
signals.
Hazards generated by materials and substances (and
their constituent elements)
processed or used by the machinery
• Hazards from contact with or inhalation of harmful
fluids and dusts
• Fire hazard
Hazards generated by neglecting ergonomic principles
in machinery design related to:
• Unhealthy postures or excessive effort
• Hand-arm or foot-leg anatomy
• Local lighting
• Mental overload and underload, stress
• Human error, human behaviour
• Design, location or identifiation of manual controls
Combination of hazards
Unexpected start up, unexpected overrun/ overspeed
(or any similar malfunction) from:
• Failure/disorder of the control system
• External influences on electrical equipment
• Errors made by the operator (due to mismatch of
machinery with human
characteristics and abilities)

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(× 4)
M5×14
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• Impossibility of stopping the machine in the best
possible conditions
• Variations in the rotational speed of tools
• Failure of the power supply
• Failure of the control circuit
• Errors of fitting
• Break-up during operation
• Falling or ejected objects or fluids
• Loss of stability / overturning of machinery
5. Technical Data
Technical Data
Specifications:
Mains Voltage : 240V/50Hz
Power : 1100W
Flow Rate : 183 m³/h
Intake Hose Diameter : 100mm
Hose Length : 2000mm
Tank Capacity : 50L
6. Contents Supplied
The dust collector comes partially assembled and
is shipped in carefully packed carton. After all
the parts have been removed from the carton,
you should have:
1. Motor Housing
2. Filter Cartridge
3. Filter Bag
4. Suction Hose
5. Locking Strap
6. Collection Canister
7. Seal Gasket
8. Suction Inlet
9. Hardware Bag
10. Operator's Manua

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9. Maintenance and Repair
• Pull out the mains plug for any adjustment or repair
tasks.
• Repairs are to be carried out only by a qualified
electrician using original replacement parts or the user
may suffer an accident.
• Regularly inspect the filter for damage. Replace
damaged filters!
• Check tightness of the casing and of the sealing of
filter and filter bag regularly.
• Inspect the power cords for damage on a regular
basis. Make sure that during this inspection the power
cord is not connected to the mains supply.
• Have damaged switches replaced by a customer
service workshop.
• Refit all guards and safety devices immediately after
you have completed any repairs or maintenance work.
• Check that the moving parts are in good working
order, that they do not jam, and that no parts are
damaged.
• Make sure that all parts are fitted correctly and that
all other operating conditions are properly fulfilled.
• Remove adjusting tools. Form habit of checking to
see adjusting tools or accessories are removed before
switching tool on.
• Faults on the machine have to be reported to the
person in charge as soon as they are discovered.
Residual Risks
The manufacturer shall not be liable for any changes
made to the machine nor for any damage resulting
from such changes. Even when the machine is used
as prescribed it is still impossible to eliminate certain
residual risk factors during work.
Children should be supervised to ensure that they do
not play with the appliance.
Cleaning and user maintenance shall not be made
by children without supervisionThis machine is
intended for commercial use, for example in hotels,
schools, hospitals,factories, shops, offices and rental
businesses.
• WARNING Operators shall be adequately instructed
on the use of these machines.
• WARNING This machine is not suitable for picking up
hazardous dust.
• WARNING This machine is for dry use only.
• CAUTION This machine is for indoor use only.
• CAUTION This machine shall be stored indoors only.
The machine has to be disconnected from its power
source during cleaning or maintenance and when
replacing parts or converting the
machine to another function:
If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
7. Introduction
Your new Dust collector will more than satisfy
your expectations. It has been manufactured
under stringent quality standards to meet superior
performance criteria. You will find it easy and safe to
operate, and with proper care, it will give you many
years of dependable service.
8. Application Conditions
This dust collector is designed for operating under
ambient temperatures between +5°C and 40°C
and for installation at altitudes no more than
1000m above M.S.L. The surrounding humidity
should less than 50% at 40°C. It can be storedor
transported under ambient temperatures
between -25°C and 55°C.
Carefully read through this entire
operator’s manual before using your
new Dust collector. Take special care
to heed the cautions and warnings.

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10. Assembly
Push the suction inlet mouth out of the hole in
the drum from inner side, a gasket seal should be
positioned inside between the drum wall and the
suction inlet.
Secure the suction inlet with 4 groups of M5x14
screws, nuts and washers as shown.
1.Place filter cartridge into filter bag.
2. Fold and tuck the top of the bag into the filter
cartridge.
3. Push the filter cartridge/bag onto the motor
housing.
Place the motor housing with filter cartridge/bag
on to the collection canister and lock in place with
the locking strap.
Plug the hose coupling onto the suction inlet.
Secure it in place with the supplied hose clamp.
M5 ×14 (×4 )
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11. Operation
Before Starting
1. Place the dust collector near the dust producing
machine on a flatlevel surface.
2. There are four hose adapters supplied. Select
the hose adapter that best fits the dust producing
machine outlet and attach it to the hose coupler.
3. Connect the dust collector adapter to the
dust producing machine outlet. Make sure the
connection is secure.
4. Make sure the machine is turned OFF.
5. Connect the dust collector's power cord to the
correct power source.
To Start
Place the dust collector's ON/OFF switch in the
ON (I) position. Turn the machine ON.
To Stop
Place the dust collector's ON/OFF switch in the
OFF (O) position. Turn the machine OFF.
12. Maintenance
General Maintenance Measures
Pull the mains plug before any adjustments,
maintenance or repair.Have any work on the
device that is not described in this instruction
guide performed by a professional. Only use
original parts. Allow the device to cool off before
any maintenance or cleaning is undertaken.
Check the dust collector daily for loose
connections, damaged wires, worn switch, full
collection canister, dirty filter cartridge/bag and
any other unsafe condition.
Clean the equipment regularly with a damp cloth
and some soft soap. Do not use cleaning agents
or solvents; these could attack the plastic parts
of the equipment. Ensure that no water can seep
into the device. The ingress of water into an
electric tool increases the risk of an electric shock.
Emptying Dust Canister
Check and empty the collection canister on your
dust collector regularly. The machine operates
at a much higher level of efficiency when the
collection canister is empty.
1. Pull out handle of locking strap to release and
remove locking strap.
2. Remove motor housing with filter cartridge/bag
by lifting the top handle.
3. Empty chips and dust inside drum into a
suitable receptacle. Dispose of properly.
4. Replace motor housing with filter cartridge/bag
on to the collection canister and lock in place with
the locking strap.
DANGER: Make sure the machine is
turned off and the cord is disconnected
from the power source before
servicing and removing/replacing any
components on the machine.
Hose Adapters
Important: Turn dust collector on
before starting dust producing
machine.
Important:ALWAYS turn the dust
producing machine OFF before
turning the dust collector OFF.

Changing Filter Bag and/or Cartridge
Check and clean the filter cartridge/bag regularly.
Replace as needed.
1. Pull out handle of locking strap to release and
remove locking strap.
2. Remove motor housing with filter cartridge/bag
by lifting the top handle.
3. Slide filter cartridge with bag off motor.
4. Remove bag from cartridge. Place new bag
over cartridge, folding the bag excess inside the
cartridge.
5. Slide cartridge with new bag onto motor until
snug.
6. Replace motor housing with filter cartridge/
bagon to the collection canister and lock in place
with the locking strap.
Lubrication
The sealed bearings in the motor have been
permanently lubricated at the factory. They
require no further lubrication.
13. Transport
Turn off the power tool before any transport and
disconnect it from the power supply.
The machine must only be lifted and transported
on its top handle. Never lift the machine at the
suction hose or the power cord.
14. Maintenance
Servicing
Pull the mains plug before any adjustments,
maintenance or repair.
Have any work on the device that is not described in
this instruction guide performed by a professional.
Only use original parts. Allow the device to cool off
before any maintenance or cleaning is undertaken.
There is a risk of burning!
Always check the device before using it for obvious
defects such as loose, worn or damaged parts, correct
the positioning of screws or other parts. Exchange the
damaged parts.
Cleaning
Do not use any cleaning agents or solvents. Chemical
substances can etch the plastic parts of the device.
Never clean the device under running water.
• Thoroughly clean the device after every use.
• Clean the ventilation openings and the surface of
the device with a soft brush or cloth.
• Remove chips, dust and dirt with a vacuum cleaner
if necessary.
15. Storage
Store the equipment and accessories in a dark and dry
place at above freezing temperature.
The ideal storage temperature is between 5 and 30°C.
Store the electric tool in its original packaging. Cover
the electric tool in order to protect it from dust and
moisture.
Store the operating manual with the electrical tool.
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Danger! Store the Dust Collector a way
it cannot be started by unauthorised
persons and that nobody can be injured.
Caution! Do not store the Dust Collector
unprotected outdoors or in a moist
environment.

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Trouble Shooting
In the interests of operational safety, always switch off the saw and remove the mains plug
before carrying out maintenance work.
Problem Cause Remedy
Device will not start 1. No mains voltage. Main circuit
breaker is tripped
2. On switch (green) / Off
Switch (red) (1) is broken
3. Motor faulty
1. Check the socket, mains supply
cable, cord, mains plug; if
necessary, have them repaired the
main fuse
2. Repair by Customer Care
3. Repair by Customer Care
Motor will not run 1. Defective or broken switch
2. Defective or damaged power cord
3. Open circuit, loose
connections, or burned out motor
4. Low voltage
1. Take to a qualified service technician
2. Take to a qualified service technician
3. Take to a qualified service technician
4. Check the power line for the proper
voltage. Use another circuit or have
a qualified one
Motor slow to start
or fails to reach full
speed
1. Burned or defective motor
2. Worn brushes
1. Check motor, replace if necessary
2. Inspect brushes, replace if necessary
Motor overheats 1. Motor overload
2. Improper motor cooling
1. Reduce load by slowing dust
production
2. Clean sawdust from motor
Tripping circuit
breaker or fuses
1. Motor overloaded
2. Improper capacity of circuit
breaker or fuses
1. Reduce load by slowing dust
production
2. Use proper capacity circuit breaker
or fuse
Unit has vibration
or noisy operation
1. Motor or components are loose
2. Motor bearings faulty
1. Inspect/replace any stripped or
damaged bolts/nuts and retighten
2. Take to a qualified service
technician
Loud, repetitious
noise or excessive
vibration coming
from dust collector
1. Dust collection canister is full
2. Filter cartridge/bag is dirty or damaged
3. Dust collector hose restricted
4. The lumber is wet and dust is not flowing
through the hose smoothly
5. There is a leak in the hose
1. Empty collection canister
2. Clean filter cartridge/bag or replace
3. Remove hose from dust collector inlet
and unblock the restriction in the hose. A
plumbing snake may be necessary
4. Process lumber with less than 20%
moisture content
5. Inspect and replace hose
Motor stalls 1. Short circuit in motor
2. Incorrect fuses or circuit
breakers
3. Overloaded circuit
4. Low Voltage
1. Take to a qualified service
technician
2. Replace with correct fuse or circuit
breaker for the circuit
3. Turn off other machines and retry
4. Check the power line for the proper
voltage. Use another circuit or have
a qualified electrician upgrade the service

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Parts Schedule

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No. Description No. Description
1 Drum 18 Right Guard
2 Nut M5 19 Circle Sponge
3 Flat Washer 5 20 Long Sponge
4 Suction Inlet 21 Philips Screw M5x8
5 Filter Bag 22 Seal Gasket
6 Motor 23 Filter Cartridge
7 Philips Screw ST6.3x22 24 Locking Strap
8 Top Cover 25 Philips Screw M5x14
9 Large Flat Washer 5 26 Hose Coupling 2
10 Cord Press Block 27 Hose Clamp
11 Switch 28 Suction Hose
12 Power Cord 29 Hose Coupling 1
13 Philips Screw ST4.2x13 30 Hose Adapter 1
14 Strain Relief M16 31 Hose Adapter 2
15 Left Guard 32 Hose Adapter 3
16 Philips Screw M5x35 33 Hose Adapter 4
17 Philips Screw M5x50 34

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Date:05/17/2021
BS EN 60335-1:2012+A11+A13+A1+A14+A2
BS EN 60335-2-69:2012
BS EN 62233:2008
EN 55014-1:2017
EN 55014-2:2015
EN IEC 61000-3-2:2019
EN 61000-3-3:2013
Dust Collector - Part. No. DJM01980-1
2006/42/EC Machinery Directive
2014/30/EU EMC Directive

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