DMC SCTP Series User manual

112/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] • w ww.DMCTools.com • E-MAIL: [e-mail]
DATASHEET
SCTP SERIESSCTP SERIES
SCTP SERIESSCTP SERIES
SCTP SERIES
PNEUMATIC SAFE-T-CABLEPNEUMATIC SAFE-T-CABLE
PNEUMATIC SAFE-T-CABLEPNEUMATIC SAFE-T-CABLE
PNEUMATIC SAFE-T-CABLE®TOOLTOOL
TOOLTOOL
TOOL
SEEPAGE 11FORIMPORTANTINFORMATIONCONCERNINGLIMITED
WARRANTY,ANDLIMITATIONOFLIABILITY
INTRODUCTION
TheDanielsSCTPSeries PneumaticSafe-T-Cable®application toolis designedto crimpferrules, and
tension/cut the cable in accordance with the performance requirements of SAE specification AS4536*.
The application tool installs Safe-T-Cable®kits identified in SAE specifications AS3509*, AS3510* and
AS3511*.
The following steps are important:
1. Proper toolsetting(section1.0)
2. Proper cable installation (section 2.0)
3. Proper loading and use of the application tool (section 3.0)
4. Verification of proper application (section 4.0)
* SAE publications are available from:
SAE, International
400 Commonwealth Drive
Warrendale, PA 15096-0001
1.0 TOOLMAINTENANCEANDVERIFICATIONOFTOOLSETTINGS
1.1 CheckingIndenterSettings withtheDanielsSCT-TB1TorqueVerification Block
1.1.1. Indentersettings shouldbecheckedperiodicallyand mustbe checkedafter thenoseassemblyhas
beenremoved or changed.
1.1.2. Thread the cable into the left swivel and through the right swivel, holding the lever in the
home position as shown in figure 1. If the lever is not kept in the home position the results
may be adversely affected. Terminate the cable per section 3.0.
1.1.3. Applyapproximately2lbforcetothecablewithyourfinger(orusetheDanielsSCTD013Retention
Tester)at theline marked "TESTAREA".If thecabletouches eithertheside orbottom surfaceof
thetestarea, remove thecablefrom the block.Properly terminate anothercable,holding the tool
perpendicularto thecableand makingcertainthatthereis nomorethan 11/2 inchofslack.
LEVER RIGHT SWIVEL
MOUNTING HOLES
LEFT SWIVEL
FIGURE 1

212/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] •w ww.DMCTools.com • E-MAIL: [e-mail]
FIGURE2
NOSE ASSEMBLY
NOSE ADAPTOR
8-32 SOCKET HEAD CAP
SCREWS FIGURE3
MOUNTING HOLE MOUNTING HOLE
TORQUE WRENCH (lb.
in)
LEFT
SWIVEL
LEVER RIGHT SWIVEL
1.1.4. Placeacalibrated3/8"drive torquewrench(DanielsSCTD0001)into thesquaredrivehole,orient-
ingthetorqueverificationblock andtorquewrenchonaflatsurfaceas showninfigure2.Applythe
properpull-off loadasshown intable2.
CAUTION: RELEASE TORQUE WHEN MINIMUM PULL-OFF IS ACHIEVED.
DO NOT APPLY ADDITIONAL TENSION TO THE CABLE.
1.1.5. Ifthe cabledidnot breakorpull outof the ferruleafter applyingpropertorque, removethetorque
wrenchand applyapproximately2 lbforce tothe cablewithyour finger(or DanielsSCTD013)at
thelinemarked"TESTAREA".
1.1.6. Ifthe cablebreaksorpullsoutoftheferrule,orittouches eithertheside orbottomsurfaceofthetest
area,thenthe crimpisunacceptable andthetool indentershouldbe adjustedpersection 1.2.
1.2 INDENTERADJUSTMENT
1.2.1. Removethenoseassemblybyremovingthe two8-32socketheadcapscrewsas showninfigure3.
1.2.2. Loosenthe pushrodlock-nut usingtheSCT32084adjustmenttool asshown infigure 4A.

312/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] • w ww.DMCTools.com • E-MAIL: [e-mail]
FIGURE 4A
SCT32084
ADJUSTMENT TOOL
SCT32084
ADJUSTMENT TOOL
SCREWDRIVER
FIGURE 4B
1.2.3. Adjustthe pushrodscrewusing ascrewdriver andSCT32084AdjustmentTool asshown in
figure4B.Turnthepushrod adjustment screw clockwiseto loosen the crimp(enlargethegaging
dimension).Turnthe pushrodadjustment screwcounterclockwise totighten thecrimp (reducethe
gagingdimension).
1.2.4. Tightenthepushrodlock-nutusingthe SCT32084adjustment toolas shownin figure4A. Replace
thenose assemblyandthetwo8-32sockethead capscrews. Preventbindingbyalternatelyturning
eachscrewasmallamountuntiltight.
1.2.5. Checksettingsas describedinsection 1.1.
CAUTION: DO NOT ADJUST THE PUSHROD MORE THAN A QUARTER OF A TURN AT A TIME.
SEVEREADJUSTMENTMAYDAMAGETHE TOOL.
1.3. RELEASING THE INDENTER
1.3.1. The SCTP series pneumatic Safe-T-Cable®tool has an internal cycle control feature which
prevents the indenter from returning if the crimping cycle is not completed. Therefore, if the
air pressure is insufficient or the tool is adjusted too tight, the tool may not complete the
crimp cycle and the indenter may not release the ferrule.
1.3.2. To release the indenter, loosen the two 8-32 socket head cap screws which retain the nose (see
figure3).Activatethetool.
1.3.3. After the indenter has returned, tighten the 8-32 socket head cap screws as described in 1.2.4.
above.
1.4 ADJUSTING THE TENSION
1.4.1. Adjust cable tension using a screwdriver as shown in figure 5.
Turningthetensionadjustment screwclockwiseincreasescabletension.Turningthe tensionadjust-
mentscrewcounterclockwise decreases cabletension.Proper cable tension isdefined in section
4.0,the lowestcabletensionsettingwhichmeetsthe requirementsof section4.0 shouldbeused.
CAUTION: WHEN USING .020 CABLES NOT MANUFACTURED BY DMC, VERIFY TENSILE VALUES
USINGTHESCT-TB1TORQUEVERIFICATIONBLOCKASDESCRIBED IN SECTION 1.0
AFTERINCREASING CABLE TENSION.

412/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] •w ww.DMCTools.com • E-MAIL: [e-mail]
STANDARD HARDWARE
FIGURE 6
FIGURE 5
SCREWDRIVER
1.5MAINTENANCEOFTHE CRIMPCAVITY
1.5.1. Debriscan accumulatein thecrimpcavityduringuse.Thisdebris mustbe removedand thecavity
oiledperiodicallydependinguponuseandenvironment.Ferrulestickingcanoccurifthisproce-
dureisnot followed.
1.5.2. Remove debris by gently scraping or brushing the crimp cavity. Blow any remaining debris
from the cavity with air.
1.5.3. Coatthe cavity with a light film of any lightweight synthetic or petroleum based oil after
the cavity has been thoroughly cleaned.
2.0PROPERCABLE INSTALLATION
2.1 Various examples of Safe-T-Cable®installation are shown in figures 6 through 8. Although
all possible combinations are not shown, three basic rules apply:
A) It is recommended that Safe-T-Cable®be installed in such a manner that any tendency
for a fastener to loosen will be counteracted by an additional tension on the cable. Sharp
turnsin excessof135°shouldbe avoided.Installed Safe-T-Cable®shouldproduce apositive
orneutralpullonthefastener.
B) Safe-T-Cable®should be installed in two or three bolt patterns. Two bolt patterns being
preferred when Safe-T-Cable®is applied to an even number of fasteners.
C) Maximum spanof Safe-T-Cable®shallbesixinchesfromendto end.

512/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] • w ww.DMCTools.com • E-MAIL: [e-mail]
FIGURE 9
FIGURE 7
TUBE COUPLINGS
TOOL BODY
FIGURE 8
OTHER APPLICATIONS
3.0PROPERLOADINGANDUSEOFTHEAPPLICATIONTOOL
3.1. Connectthetool to a clean, dryairsupply of 110 to120psi.
3.2. Install the Safe-T-Cable®through the fasteners as described in section 2.0
3.3. Thenosecan rotatetoany position(seefigure 9). Rotatethe nose tothedesired position.
360°

612/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] •w ww.DMCTools.com • E-MAIL: [e-mail]
3.4 Insertthefreeendofthecablethroughthelastferruleinthecartridgeasshowninfigure10. Remove
theferrule bypulling thecable away fromthe endof thecartridge.
CAUTION: DO NOT RELEASE THE FREE END OF THE CABLE UNTIL IT HAS BEEN INSERTED
THROUGH THE NOSE.
3.5. Insert the free end of the cable through the nose as shown in figure 11. Slide the tool along the
cable to the desired position.
3.6 Rotate the cable tensioning wheel with the cable entry slot up to the position shown in figure
12. Position the nose such that the ferrule is pressed squarely against the fastener. Make
certain that the ferrule is fully seated in the nose.
3.7 Insert the free end of the cable into the cable entry slot of the cable tensioning wheel. When
the free end of the cable appears at the bottom of the wheel, grab the cable and pull slack from
thecable.Do notleavemore than11/2" ofslackin thecable(figure 13).
3.8 Pressthetriggerandhold.
CAUTION: IT IS IMPORTANT TO HOLD THE TOOL STEADY AND PERPENDICULAR TO THE CABLE
DURINGTHECRIMPINGCYCLE TOMAINTAIN CONSISTENTTENSION(FIGURE 12).
FERRULE NOSE
FREE END
OF CABLE
FIGURE 11
CARTRIDGE
FREE END OF CABLE
FERRULE
FIGURE 10

712/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] • w ww.DMCTools.com • E-MAIL: [e-mail]
FIGURE 12
CABLE ENTRY SLOT
CABLE TENSION WHEEL
FIGURE 13
3.9 After crimping and cutting,releasethe trigger and slide thetooloffthe crimped ferrule. Pull the
excesscable fromthetool.
4.0VERIFICATIONOFINSTALLATION
4.1 Verifypropertension ofthe cable.Refer totable1, figure14 forSafe-T-Cable®flex limits.
4.2 Verify that the cable was installed through the bolts in accordance with section 2.0
4.3 Verify that the cable was cut flush at the end of the ferrule with no strand extending more than
1/32 inch from the end of the ferrule.
4.4 Visually inspect the cable for any nicks or other damage that may have occurred during in-
stallation.

812/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] •w ww.DMCTools.com • E-MAIL: [e-mail]
5.0SAFE-T-CABLE®SYSTEM PARTNUMBERS
5.1 Tool/Accessorypartnumbers:
Allsizesandlengthsareinterchangeableusing thesame basictool.Indentersettingsmustbechecked whenever
thenoseis changed. Seesection1.1.
SAFE-T-CABLE®DIAGONALCUTTERS
45-6N
C inch(mm)
0.062(1.59)
0.125(3.18)
0.188(4.76)
0.188(4.76)
0.250(6.35)
0.250(6.35)
0.312(7.94)
B inch(mm)
0.125(3.18)
0.250(6.35)
0.375(9.52)
0.375(9.52)
0.500(12.70)
0.500(12.70)
0.625(15.88)
TABLE 1 - FLEX LIMITS, DIMENSIONS
A inch(mm)
0.5(12.7)
1.0(25.4)
2.0(50.8)
3.0(76.2)
4.0(101.6)
5.0(127.0)
6.0(152.4)
FOR THREE BOLT PATTERNS
A = D + E
FIGURE 14
HANDAPPLICATIONTOOLS
INTERCHANGEABLENOSES
TOOL
PARTNUMBER
SCT203
SCT207
SCT323
SCT327
SCT403
SCT407
NOMINAL
CABLEDIAMETER
.022
.022
.032
.032
.040
.040
NOSE
LENGTH
3INCHES
7INCHES
3INCHES
7INCHES
3INCHES
7INCHES
NOSE
PARTNUMBER
SCTN20-3
SCTN20-7
SCTN32-3
SCTN32-7
SCTN40-3
SCTN40-7
NOMINAL
CABLEDIAMETER
.022
.022
.032
.032
.040
.040
NOSE
LENGTH
3INCHES
7INCHES
3INCHES
7INCHES
3INCHES
7INCHES
PNEUMATICAPPLICATIONTOOLS
TOOL
PARTNUMBER
SCTP203
SCTP207
SCTP323
SCTP327
SCTP403
SCTP407
NOMINAL
CABLEDIAMETER
.022
.022
.032
.032
.040
.040
NOSE
LENGTH
3INCHES
7INCHES
3INCHES
7INCHES
3INCHES
7INCHES
DESCRIPTION
TORQUEVERIFICATIONBLOCK
TORQUEWRENCH(20-150LBIN)
RETENTIONTESTER
TOOL
PARTNUMBER
SCT-TB1
SCTD0001
SCTD013
TOOLVERIFICATIONTOOLS

912/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] • w ww.DMCTools.com • E-MAIL: [e-mail]
LENGTH (INCHES)
EX: 06
09
12
15
18
21
24
CABLE DIAM-
ETER EX:1 -
.022.026
2.032.038
3.040.046
DMC KIT PART No.
DMC CABLE ASS'Y PART No.
DMC FERRULE PART No.
DOCUMENT NUMBER
EX: AS3509
AS3510
AS3511
EXAMPLE PART NUMBER: A KIT CONFORM-
ING TO AS3510.
.032 - .038 CABLE
DIAMETER 1 8
INCHES IN LENGTH
DMC KIT
PART No.
SAE KIT
PART No.
AS35XX - 0XXXK
CXX - XXX
C10 - 218
FXX - X
AXX - XXX
F10 - 2
A10 - 218
DMC FERRULE PART
No.
SAE KIT PART No.
AS3510 - 0218K
DMC CABLE ASS'Y
PART No.
5.2 SAEtoDMC part number cross reference5.2 SAEtoDMC part number cross reference5.2 SAEtoDMC part number cross reference

10 12/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] •w ww.DMCTools.com • E-MAIL: [e-mail]
KIT
PART NUMBER
C10-106
C10-109
C10-112
C10-115
C10-118
C10-121
C10-124
C10-206
C10-209
C10-212
C10-215
C10-218
C10-221
C10-224
C10-306
C10-309
C10-312
C10-315
C10-318
C10-321
C10-324
(D)
CABLEDIAMETER COMPONENT MATERIAL MINIMUMPULL-OFF LOAD lbf(N)
(L)
LENGTH(INCHES)
6
9
12
15
18
21
24
6
9
12
15
18
21
24
6
9
12
15
18
21
24
.022-.026
(1x7CABLE)
UNSS32100
CORROSION
ANDHEAT
RESISTANT
ALLOY
(AMS5689)
.032-.038
(3x7CABLE)
.040-.046
(7x7CABLE)
TABLE 2 - .020, .032, .040 NOMINALDIAMETER CABLE KITS
110 (489.3)
70 (311.4)
30 (133.4)
UNSS32100
CORROSION
ANDHEAT
RESISTANT
ALLOY
(AMS5689)
UNSS32100
CORROSION
ANDHEAT
RESISTANT
ALLOY
(AMS5689)
KIT
PART NUMBER
A10-106
A10-109
A10-112
A10-115
A10-118
A10-121
A10-124
A10-206
A10-209
A10-212
A10-215
A10-218
A10-221
A10-224
A10-306
A10-309
A10-312
A10-315
A10-318
A10-321
A10-324
(D)
CABLE DIAMETER COMPONENT MATERIAL MINIMUMPULL-OFF LOAD lbf (N)
(L)
LENGTH (INCHES)
6
9
12
15
18
21
24
6
9
12
15
18
21
24
6
9
12
15
18
21
24
.022-.026
(1x7CABLE)
UNS S32100
CORROSION
AND HEAT
RESISTANT
ALLOY
(AMS5689)
.032 - .038
(3 x 7 CABLE)
.040 - .046
(7 x 7 CABLE)
TABLE 3 - .020, .032, .040 NOMINAL DIAMETER CABLE ASSEMBLIES
110 (489.3)
70 (311.4)
30 (133.4)
UNS S32100
CORROSION
AND HEAT
RESISTANT
ALLOY
(AMS5689)
UNS S32100
CORROSION
AND HEAT
RESISTANT
ALLOY
(AMS5689)
5.3 DanielsSafe-T-Cable®Kit part numbers*
*ASafe-T-Cable®kit includes cable with an end fitting attached, and a ferrule. Kits are sold and packaged in
groupsof50.
5.4 DanielsSafe-T-Cable®Assemblypartnumbers**
** A Safe-T-Cable®assembly consist of a cable with an end fitting attached. Assemblies are sold and packed in
groups of 50.

11 12/13 REV. G FILE #: SCTP-DSCOPYRIGHT © 2010 Daniels Manufacturing Corp ALL RIGHTS RESERVED
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE [phone] • FAX [phone] • w ww.DMCTools.com • E-MAIL: [e-mail]
LIMITATION OF LIABILITY
Daniels Manufacturing Corporation (DMC) is not liable for consequential or special damages of any nature or kind
resulting from the use, or misuse, of any of its products. Owners and users of (DMC) products assume full responsibility for
instructing their employees in the proper and safe use of such products.
LIMITED WARRANTY
Daniels Manufacturing Corporation (DMC) warrants each new product sold by it to be free from defects in material and
workmanship under normal use and service. DMC's obligation under this warranty is limited to the free correction or, at
DMC's option, the refund of the purchase price of any such product which proves defective in normal service within ninety
(90) days after delivery to the first user, provided that the product is returned to DMC with all transportation charges prepaid
in which shall appear to DMC's satisfaction, after DMC's inspection, to have been defective in material or workmanship, it
being understood that DMC products are not consumer products. This warranty shall not cover any damage to any product
which, in the opinion of DMC, was caused by normal wear, misuse, improper operation, tampering, neglect or accident.
This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to
be made or assumed with respect to products of Daniels Manufacturing Corporation other than those herein set forth.
INVALIDATION OF LIMITED WARRANTY
This manual is provided to those owners of Daniels Manufacturing Corporation (DMC) products who have elected to
conduct in-house repairs of such products and who thereby consent to waive any rights which they otherwise might have
had under the DMC limited warranty applicable to such products.
DMC provides complete repair and maintenance service for all of its products. Owners of DMC products are warned
that any tampering, including partial or complete disassembly of the product or attempted repairs of the product will
invalidate the limited warranty applicable to said product.
FORNOMINAL
CABLEDIAMETER MATERIAL
FERRULE
PARTNUMBER
F10-08
F10-04
F10-07
.020
.032
.040
TABLE 5 - ELONGATED FERRULES
FOR LOW PROFILE APPLICATIONS
UNSS32100
TABLE 4 -FERRULES
FORNOMINAL
CABLEDIAMETER
.020
.032
.040
MATERIAL
UNSS32100
UNSS32100
UNSS32100
FERRULE
PARTNUMBER
F10-1
F10-2
F10-3
5.5 Daniels Safe-T-Cable®ferrule partnumbers
Danielsferrulesare soldin groups of50 andarepackaged inacartridge.
Consult factory for information concerning low profile installations.