DMK CW-H-3000W User manual
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Contents
Contents .................................................................................................... 2
Chapter 1 Safety ...................................................................................4
1.Safety summary ................................................................................ 4
2.Safety signs and regulations ............................................................. 4
3.Laser protections .............................................................................. 5
4.Safety and protection measures ........................................................ 6
Chapter 2 Product overview ................................................................ 8
1.Products’ brief introduction .............................................................. 8
2.Basic theory and advantages ............................................................ 8
3.Product appearance and collocation ................................................. 9
4.Qualification instruction ................................................................. 11
Chapter 3 Technical specifications of products ............................... 12
1.Optical characteristic parameters ................................................... 12
2.General characteristic parameters .................................................. 13
3.Equipment composition and specification ..................................... 13
Chapter 4 Operation instruction ...................................................... 15
1.Precautions before use .................................................................... 15
2.Use requirements of the device ...................................................... 15
3.Introduction to operation buttons and panels ................................. 16
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4.Operation specification .................................................................. 17
5.Equipment maintenance ................................................................. 27
Chapter 5 Common trouble shooting ............................................... 30
1.The device does not power on after start-up .................................. 30
2.The equipment doesn't give out red light ....................................... 30
3.No laser output from the device ..................................................... 30
4.The output of laser is weak ............................................................ 30
Chapter 6 Packing, transportation and storage .............................. 31
1.Packing ........................................................................................... 31
2.Transportation ................................................................................. 31
3.Storage ............................................................................................ 32
Chapter 7 Service and maintenance ................................................. 33
1.Service statement ............................................................................ 33
2.Maintenance instructions ............................................................... 33
3.Warranty Statement ........................................................................ 34
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Chapter 1 Safety
1.Safety summary
As a manufacturer of laser equipment, we hope that users：
Read this manual carefully before using the laser cleaning machine, so
as to have a detailed understanding of the equipment safety and
operation methods；
Follow the operating procedures and safety specifications in this
manual during the operation of the equipment.
2.Safety signs and regulations
As shown in the pictures, the laser warning signs during laser operation are
as follows:
Table1 Laser warning signs
Lable pictures
Lable information
Laser safety warning (located
on the equipment’s head
Chassis security warning
(located on the front and back
of the chassis)
Please read the manual before
use (located on the front and
back of the chassis)
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Take care
Our laser cleaning machine is classified into class IV laser products,
and the average power of the product is more than 3000 watts. The
mid-wavelength of the laser is 1080nm, which is beyond the visible light
range. However, these beams may cause irreversible damage to the eyes.
Therefore, qualified safety glasses must be worn when operating the
laser cleaning machine.
3.Laser protections
Class IV (high power): the most dangerous, including all lasers
above class 3B. Direct contact, scattered, or indirect contact can burn the
skin or cause devastating and permanent eye damage. It can ignite
inflammable substances and cause fire hazard.
Laser safety glasses (see Figure 1) shall be selected according to the
standard that can shield the laser within the whole wavelength range
emitted by the laser. When operating the equipment, the safety glasses
provided shall be always worn. Even if wearing laser protective glasses,
it is forbidden to look directly at the laser output head.
Figure1 Protective glasses
Through the EU 207:2009 / AC2011 and CE certification, the protection
band is 190 to 400nm and 800 to 1100nm.
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4.Safety and protection measures
1 Personnel training
Only authorized, trained and instructed personnel are allowed to
operate, maintain and assert the laser cleaning machine. Any operation
other than those specified in this instruction is deemed to be not in
conformity with the regulations. The user shall bear the sole risk for the
loss of articles and personal injury.
The equipment operator shall ensure the professional training of
personnel, and the training contents shall at least include:
1)Show the operation process of the laser cleaning device to the operator.
2)Use and wear laser protective glasses correctly.
3)The necessary protection of personnel and accident handling methods.
4)Biological effects of laser radiation on eyes and skin.
2 Hazardous areas in use
The equipment's cleaning head lens ray direction coverage area is a
dangerous area. In the cleaning process, if you enter this area by mistake,
it will cause harm to your body.
Figure2 Dangerous area during laser cleaning
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Cleaning head lens，the
front area is dangerous.
Strictly prohibited to point
it
at people.
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3 Safety precautions
Make sure the power is off. The equipment should be checked to
ensure that it is in a power-off state, before cleaning and maintaining
the equipment.
Avoid dust and other pollution. The dust on the lens surface of the
handling head may cause the lens to be heated and damaged,
resulting in the attenuation of the output power of the device or the
failure to fire laser.
Do not bend the cable. The bending radius should be greater than
200mm. Excessive bending will cause the laser unable to fire laser.
Do not place inflammable and explosive materials near the cleaning
machine, such articles should avoid direct laser or reflection.
Wear a laser protective glasses. You should not look at the laser
directly during the light emitting process, and wear laser protective
glasses throughout the operation.
4 Instruction of emergency stop button
The emergency stop button is located on the right side of the
operation panel, which is in the shape of red mushroom head. When the
device is in an abnormal condition and needs to be stopped urgently,
please release the light control button , and press this emergence stop
button immediately. After the abnormal state is removed, it can be turned
clockwise to release the emergency stop state. If the device needs to be
re-enabled, follow the normal boot steps.
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Chapter 2 Product overview
1.Products’ brief introduction
Laser cleaning is a new cleaning method in industrial cleaning. The
CW-H-3000W laser derusting machine of our company adopts the
high-power continuous fiber laser, high-speed scanning system,
high-precision control system and high-voltage power supply of
well-known enterprises in China.The whole machine is stable and
reliable with good performance, and has the characteristics of super
portability, high efficiency and high cost performance.
2.Basic theory and advantages
1 Basic theory
The cleaning principle of CW-H-3000W series laser cleaning
machine is to take advantage of the difference between pollutants and
substrates of laser absorptivity, or there is a certain difference between
the melting point and boiling point temperature of the two.After the
pollutants absorb the laser energy, the pollutants vaporize, vibrate and
expand instantly, and finally peel off the surface of the substrate, so as to
achieve the purpose of cleaning.
2 Advantages
Compared with traditional cleaning methods, laser cleaning has the
following advantages:
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1)Safe, non-contact, no damage to substrate;
2)Environmental protection, no secondary pollution, and removed
substances recyclable；
3)Precision and controllable, optional area cleaning, and micron level
precision control in thickness direction；
4)Ultra high cost performance, laser cleaning machine in the use of no
consumables, only power consumption;
5)It has strong applicability and mobility, can be hand-held or integrated into
automation。
3 Utilization and characteristics
Utilization CW-H-3000W series laser cleaning machine can be used to
remove rust, paint and oil on metal and some non-metal surfaces, as
well as the cleaning of black ash, carbon deposition and oil stain on the
surface of parts after welding.
Characteristics CW-H-3000W series laser cleaning machine weighs
230kg and hand-held head weight is only 0.7kg, which is lightweight
and convenient. And it equipped with universal wheel to facilitate the
device to move. What’s more, a variety of scanning graphics are set to
ensure the cleaning effect under complex working conditions.
3.Product appearance and collocation
The appearance of CW-H-3000W series is as follows:
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Figure3 Appearance of CW-H-3000W series
The collocation list of CW-H-3000W series is as follows:
Table2 collocation list of CW-H-3000W series
Product type
Product model
Product collocation
Laser
cleaning
machine
CW-H-3000W
1. The cleaning host machine:
7 inch display screen
20m operation cable
Indicator red light
Hand-held ultra-light cleaning head
2. One pair of laser protective glasses;
3. Replaceable protection front: include 5
protective lens.
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4. Qualification instruction
Our company guarantees that the laser cleaning machine has been
fully tested and inspected before shipment and meets the published
specifications. Please check whether the package and accessories are
damaged during transportation after receiving the product in case of
obvious damage.
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Chapter 3 Technical specifications of products
1.Optical characteristic parameters
Table3 Optical characteristic parameters of CW-H-3000W series
laser cleaning machine
Equipment model
CW-H-3000W
Average laser power
3000W
Central wavelength
1080 nm
Core diameter of optical fiber
50μm
Typical values of M2
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Fiber length
20m
Power regulation range
10%~ 100%, adjustable
Laser modulation frequency
0Hz ~ 20kHz, adjustable
(0 represents a continuous mode )
Field mirror model
F400—0mm ~ 150mm，adjustable
F600—0mm ~ 225mm，adjustable
F800—0mm ~ 300mm，adjustable
Minimum bending radius of
optical fiber
200mm
Instability of laser output
<5%
Cooling mode
Water cooling
Polarization direction
arbitrarily
Guided laser function
ave
Anti hyper reflexes
ave
※The above parameters are for reference only, please refer to the actual situation
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2. General characteristic parameters
Table4 General characteristic parameters of CW-H-3000W series
laser cleaning machine
Equipment model
CW-H-3000W
Net weight
230kg
Laser head
0.7kg
Crate size
L*W*H: 1110mm *620mm * 1060mm
(subject to actual delivery)
Operation type
Hand-held
Supply voltage
AC 380± 10%V
Mains frequency
50 Hz
Operating temperature range
0C~ 4 0 C
Storage temperature range
- 10C~ 60C
Power consumption @ 25 C
＜14kW
※The above parameters are for reference only, please refer to the actual situation
3. Equipment composition and specification
1 cleaning host machine
Figure 4 Diagram of CW-H-3000W main engine (standard configuration,
dimensions subject to physical delivery)
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Chapter 4 Operation instruction
1.Precautions before use
Please read the product manual carefully before using this product.
In this product description, we provide you with important product
safety operation specifications and other reference information. In order
to ensure your personal safety when operating this product and make it
reach the best performance of the product, please follow the following
precautions and warnings and other relevant operation specifications in
this manual.
2.Use requirements of the device
The power supply of the cleaning equipment adopts power frequency
380V/50Hz AC power supply, and the total load is less than 14KW.
There should be a ventilation distance of about 10cm before and after
the equipment. If the ventilation distance is not enough, it may lead to
the failure of the internal laser.
The ambient temperature range of the equipment is 0 ~ 40 ° C, and
the normal operating temperature range is 23 ~ 27 ° C (water chiller
temperature) .If the operating temperature is beyond the range, the
internal laser system may give an alarm and not emit light.
You need access to the Compressed air before you can use it.A
φ6mm trachea interface is left in the rear panel of the device and is
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connected to the lens of the cleaning head. The Compressed air should
be larger than 0.4 Mpa to protect the lens and prevent lens
contamination.
Avoid dust and other pollution. The dust on the lens surface of the
handling head may cause the lens to be heated and damaged,
resulting in the attenuation of the output power of the device or the
failure to fire laser.
Make sure the power is off. The equipment should be checked to
ensure that it is in a power-off state, before cleaning and maintaining
the equipment.
Do not bend the cable. The bending radius is greater than 200mm.
Excessive bending will cause the laser unable to fire laser.
Do not place inflammable and explosive materials near the cleaning
machine, such articles should avoid direct laser or reflection.
Wear a laser protective glasses. You should not look at the laser
directly during the light emitting process, and wear laser protective
glasses throughout the operation.
3.Introduction to operation buttons and panels
The operation buttons of CW-H-3000W series host machine are as
follows:
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φ6mm
Tracheal
connector
Emergency
Stop
Enable
Key
Figure 7 Front operation panel of CW-H-3000W
Export of fiber
and cable
Power
cord
Figure 8 Rear operation panel of CW-H-3000W
4.Operation specification
1 Preliminary inspection
Check whether the appearance of the equipment is abnormal and
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Touch
screen
Power
switch
Start
button
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whether the output cable is bent or damaged.
Whether all items are configured according to the list.
Check whether the lens of hand-held head is broken and
whether the emergency stop switch is lifted.
Check whether the water level of chillers to meet the normal
working requirements, Green areas are normal water levels, as
shown below.
Water chiller
temperature
display screen
Figure 9 Water chiller temperature display
2 Turn the machine on and off
Power on the equipment:
Insert the power cord plug of the cleaning equipment into the
corresponding aviation hole of the chassis and fix it firmly, and connect
the plug to the power frequency 380 V / 50 Hz AC power supply ，and
the total load is about 14KW.
Take out the cleaning head:
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Liquid level
indication:
green is normal
Water
intakes
Open the protective lens cap cover of the field lens, and pay attention
to the bending radius of the optical fiber greater than 20 0 mm when
taking out, so as to prevent distortion.
Operation steps:
1)after connecting the power cord, lift the “ Power switch ” of the
operating panel behind the fuselage in Figure 8 above.
2) press the“Start Button” on the right side of the chassis screen in
Figure 7 above and wait for the device to start; after the device starts,
wait for the water chiller to reach the working temperature (23-27 °
C) ,otherwise the device will display an alarm and can not be
illuminated at this time;
3) when the temperature reaches the working temperature, turn on the
laser “ Enable key ” in Figure 7, the device enters the light-emitting
state. After tuning the parameters, click the “ ON” button on the user
mode interface, and then you can press the switch on the hand- held
cleaning head to emite light. Be careful not to face to people, and wear
protective glasses.
Equipment shutdown:
Turn off the “ Enable key ” , “ Start Button”, “ Power switch ” to
complete the equipment power off. Coil the optical fiber hand-held
head and pay attention not to over twist the optical fiber, and the
bending radius should be greater than 200 mm. Finally cover the
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protective cover of the field lens. The shut-down is completed.
3 Setting of cleaning parameters
In the user mode interface, all the laser parameters can be insert on
the touch screen.
Figure 10 Home page-Light out
This interface can see the current process parameters (this page can not
modify the process) and instant alarm information.
Power ault default ON, red light default LINE,
When the display "OFF" will not send an enabling signal to the laser
and can be used to test the vent function
Close the red light indicator and show that the "DOT" motor stops
swinging, when the red light is a point to adjust the center
"Safety lock", when the gun body "safety lock" is opened, the displayed
green "ON" can be normally illuminated, and the closed red "OFF" can not
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