Flowplant 320 Series Manual

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Operation & Maintenance Manual
Original Instructions
003301 –320 SERIES DESILTER VANPACK
Section 1 Contents & Introduction
Section 2 Scope of Supply
Section 3 Technical Data
Section 4 Operation
Section 5 Routine Maintenance
Section 6 Fault Finding
Section 7 Pump
Section 8 Engine
Section 9 Wiring and Circuit Diagram
Section 10 Parts list / Spares / Auxiliary components
Section 11 Service Documents
Section 12 Warranty & Certification
061987

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Operation & Maintenance Manual for:
UNIT: Unit 320 Series Desilter Radio Control R/1 (B11238/A)
ISSUE DATE: 10/2020
AMENDMENTS
Change
No.
Changes
Date
Signature
1
FIRST ISSUE
10/20
JHGS

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1.Contents & Introduction
1.1.Contents
1. CONTENTS & INTRODUCTION....................................................................................3
1.1. CONTENTS....................................................................................................................3
1.2. INTRODUCTION..............................................................................................................6
1.3. SCOPE OF THIS MANUAL ...............................................................................................6
1.4. THE 320 SERIES DESILTER VANPACK ............................................................................7
1.5. COMPOSITION OF THIS MANUAL.....................................................................................8
2. SCOPE OF SUPPLY......................................................................................................9
2.1. SCOPE OF SUPPLY........................................................................................................9
2.2. VANPACK ASSEMBLY....................................................................................................9
2.3. DETAILED DRAWINGS..................................................................................................10
3. TECHNICAL DATA......................................................................................................15
3.1. TECHNICAL DATA ........................................................................................................15
3.1.1. PUMP DATA .............................................................................................................15
3.2. TECHNICAL DESCRIPTION............................................................................................ 16
3.2.1. PRIMARY COMPONENTS............................................................................................16
3.2.2. ENGINE MONITORING................................................................................................16
3.2.3. DELIVERY HOSE REEL ..............................................................................................16
3.3. INSTALLATION DETAILS................................................................................................18
4. OPERATION................................................................................................................ 19
4.1. OPERATING CONDITIONS.............................................................................................19
4.2. DAILY CHECKS ...........................................................................................................19
4.3. PRE-START CHECKS &BLEED PROCEDURE................................................................... 20
4.4. STARTING THE ENGINE &SETTING THE OPERATING PRESSURE.......................................20
4.5. PRE-START CHECKS &PROCEDURES ..........................................................................22
4.5.1. STARTING THE ENGINE..............................................................................................22
4.5.2. CHECKING THE OPERATING PRESSURE WITH A NOZZLE FITTED ....................................23
4.5.3. CHECKING THE OPERATING PRESSURE WITH A GUN FITTED .........................................24
4.6. “REMOTE”OPERATION STARTING PROCEDURE ............................................................ 26

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4.6.1. STARTING THE ENGINE .............................................................................................26
4.7. RAPID SHUTDOWN ......................................................................................................28
4.8. AUTOMATIC SHUTDOWN..............................................................................................28
4.9. HARBEN JUMP JET......................................................................................................28
4.10. HOSE REEL WINDING AND UNWINDING ........................................................................ 28
4.11. FROST PRECAUTIONS................................................................................................29
5. ROUTINE MAINTENANCE.......................................................................................... 31
5.1. MAINTENANCE PROCEDURES....................................................................................... 31
5.2. LUBRICATING OIL CHART ............................................................................................32
5.3. GENERAL TORQUE SETTINGS ......................................................................................33
5.4. DAILY MAINTENANCE ..................................................................................................34
6. FAULT FINDING..........................................................................................................35
6.1. EQUIPMENT FAULT FINDING.........................................................................................37
6.2. PUMP FAULT FINDING..................................................................................................39
6.3. SELECTOR FAULT FINDING ..........................................................................................40
7. PUMP...........................................................................................................................41
8. ENGINE .......................................................................................................................42
9. CIRCUIT AND WIRING DIAGRAMS............................................................................43
10. PARTS LISTS / SPARES........................................................................................... 47
10.1. INTRODUCTION..........................................................................................................47
10.2. ORDERING SPARE PARTS.......................................................................................... 47
10.3. ACCESSORIES &CONSUMABLES ...............................................................................48
10.3.1. ROUTINE MAINTENANCE .........................................................................................48
10.3.2. CONSUMABLES.......................................................................................................48
10.4. PARTS LIST ..............................................................................................................49
10.5. HYDRAULIC DIVERTER VALVE ASSEMBLY...................................................................55
10.5.1. RECOMMENDED TOOLS ..........................................................................................55
10.5.2. SERVICE KITS ........................................................................................................55
10.6. TO DISMANTLE.......................................................................................................... 56
10.7. TO ASSEMBLE ..........................................................................................................56

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11. SERVICE DOCUMENTS............................................................................................62
11.1. SERVICE CHECKLIST .................................................................................................62
11.2. SERVICE LOGBOOK...................................................................................................63
12. WARRANTY ..............................................................................................................65
12.1. WARRANTY OF NEW PRODUCTS:................................................................................65
12.2. WARRANTY OF SPARE PARTS: ...................................................................................65
12.3. LIMITATIONS OF WARRANTY:...................................................................................... 66