DoCash 2035 User manual

Heat Sealing Machine
Безвакуумный упаковщик банкнот
DoCash 2035
User Manual
Руководство по эксплуатации
РУССКИЙ
ENGLISH

www.docash.de
Tables of contents
1. Safety precautions 2
2. Purpose of device 3
3. Specification 4
4. Design of device 5
5. Operation procedure 6
6. Maintenance 8
7. Warranty 10
8. Transportation and storage 11
9. Complete Set 11
6.1 Replacement of assembly units 9
6.1.1 Replacement of the heater 9
6.1.2 Replacement of the Teflon cloth 10
10. Sealer assembly 12
This User manual contains block with Warranty Coupon and terms
of warrantee providing.
Keep this User manual during the whole device life time.
1

1. Safety Precautions
DoCash 2035 heat sealer s operate from 220V power supply cir cuit.
User is required to comply with safety precautions while operating any
apparatus of this type:
Replace heating elements and effect other service activities only after
the power supply cable is disconnected from the outlet
If the device has been transported and stored under low temperature
conditions, it is required to maintain the device at least two hours under
indoor temperature before switching it on.
To avoid break-off or damage of the cable, it is required to hold on the
power supply plug while inserting it in the socket and pulling out. Also
avoid such actions when your hands are wet - it may cause in electric
shock.
Avoid using the device with the damaged power supply cable.
Note
Please read this manual carefully before you start to operate the heat
sealer machine.
Note
Voltage over 42V is potentially dangerous for the operator
2

Thank you for choosing DoCash cash handling equipment.
DoCash is a wide range of special cash handling equipment for retail
trade and financial organizations. DoCash is a brand for simple and relia-
ble banknote and coin counters, universal and automatic currency detec-
tors, vacuum packaging machines, etc. You will find any further infor-
mation at www.docash.de.
2. Purpose of device
DoCash 2035 heat sealers are designed for sealing polyethylene and
PVC bags with banknotes and securities.
This Manual reflects relevant information at the time of publication and
may not include later alterations.
3 www.docash.de

3. Specification
Power consumption when seal-
ing:
850 W
Voltage 220V/50Hz
110V/60Hz
Seal length: 350 mm
Seal width: 10 mm
Heating time: 0 ~ 0.25 sec
Net weight: 22 kg
Overall dimensions (HxWxD): 800 х540 x 250 mm
Max seal thickness: 0.2 mm
Sealing time: See the light goes off
4

4. Design of device
Fig 1.
5
Transformer
Control pan-
el
Heater holder
Base
Pedal
Pulling
pole and
Pulling
hook
Working
table
Pressing
arms
Supporting stand
Heat
Power indicatorTimer
Fuse
Power switch
Fig.2. Control Panel
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5. Operation Procedure
1. Connect the machine to 220V power source according to the indication
mentioned in specifications.
Fig. 3
2. Switch on the power, the red light is on.
Fig. 4. Diagram of the control panel
for impulse sealer
3. Adjust the sealing time ac-
cording to the materials and
the thickness of the bags to
be sealed. The sealing time
should be adjusted to around
grade 1 before sealing (Fig.
3). Put the opening of the bag
into between the heat sealers,
step down the pedal (Fig. 4)
and the yellow lamp lights.
Take out the sealed bag 1~2
sec after the yellow lamp is
off.
6
If the seal is not tight enough, increase the sealing time. Check
that there are no wrinkles or creases on the sealed bag. If there
are no faults, seal bags at this sealing time and temperature.
PLEASE NOTE: The cooling time should not be too short, oth-
erwise wrinkles can appear on the seal. The longer the sealing
time is, the longer is the cooling time.

4. Never try to seal without bags. Select the sealing temperature only
experimentally. Otherwise, the Teflon cloth might be burned. If some
plastics unfortunately adheres to the Teflon cloth because of careless-
ness ,never try to scrape it off with something hard. In this case, reduce
the sealing time and seal the bag once again. Release the pedal a little
after the yellow lamp is off. It is very important to carefully remove the
bag from the Teflon cloth. The remains of the polyethylene will be
cleared from the Teflon cloth with the bag.
5. Switch off the power and unplug the machine when you finish the op-
eration.
Note:
Sealing time depends on the thickness of plastic bags, and can be determined
experimentally. Otherwise, the Teflon cloth might be damaged.
Note:
You do not have to hold foot pedal pressed. Sealing and heating parameters
are set by control knobs on the control panel (see item 3) and do not depend
on foot pedal pressing time.
7 www.docash.de

6. Maintenance
1. Always keep the sealing surface clean. Otherwise the remains in the
sealing surface will shorten the life of the heater and the life of the Teflon
cloth. Never try to clean the sealing surface with wet cloth.
2. To avoid burns, never touch the heating block with hand.
3. Check the rubber in the upper pressing arm at regular intervals. After a
long period of use, it can wear and should be changed. The rubber must be
flat and straight.
4. Add lubricating oil into the moving parts at regular intervals.
5. Always check the condition of the Teflon cloth when replacing the heat-
ing element.
6. Do not disassemble the machine if there is no urgent need in it.
8
Note:
Be sure to turn off the power before starting maintenance works.
Note:
This machine requires proper maintenance.
In case of failure, please contact technical service.

6.1. Replacement of assembly units
6.1.1. Replacement of the heater
1. Be sure to turn the power off before replacing the heater.
2. Loosen the clamping plate, roll back the Teflon cloth, loosen the
fasteners of the plastic parts at both sides of the heater, and un-
screw the contacts.
3. Now the heater can be removed and replaced with a new one.
The heater should always be well tightened.
4. Clean the contacts of the heater in case they are oxidized.
5. When installing the heater back, be sure the Teflon cloth is flat,
as no wrinkles are allowed.
9 www.docash.de

6.1.2. Replacement of the Teflon cloth
1. Be sure to turn off the power before replacing.
2. Remove the screws and the plates, which clamp the Teflon cloth,
loosen the shaft of the Teflon cloth roll, pull out the cloth, and cut the
burned part.
3. Pull out a new part f the cloth, reassemble the plates and screws,
tighten the roll shaft. No wrinkles are allowed in the Teflon cloth,
otherwise the seal quality will be affected.
7. Warranty
The Manufacturer guarantees perfect operation of the device during
12 months from the delivery date subject to compliance with the con-
ditions of use and storage indicated in this Manual and additional
conditions specified in the Warranty Coupon.
The Manufacturer is free from any obligation for the device malfunc-
tion caused by improper transportation, storage and use, as well as by
mechanical damage.
In case of any faults detected during the guarantee period, the owner
has the right to have the device repaired in official service centres.
10

8. Transportation and Storage
When transporting and storing the device, please pay attention to symbols
on the package.
The permissible temperature for transportation is –30°С...+50°С. The per-
missible temperature for storage is +1°С...+40°С, relative humidity up to
80 % (at 25°С), non-condensing.
Heat sealer machine shelf life: 2 years.
11 www.docash.de
Heat sealer machine 1 pcs
Straight screw driver 1 pcs
Cross screw driver 1 pcs
Fuses 1 pcs
Teflon cloth 1 pcs
Heat sealer 1 pcs
User manual 1 pcs
9. Complete Set
Delivery complete set of DoCash 2035 includes:

10. Sealer assembly
12
1- Install the Supporting stand into
the Base.
2 – Fixate the supporting base as-
sembly with the Screw.
3, 4 – Fixate the sealer with support-
ing base screws.
5 – Install the spring on the Lever.
6 – Install the Lever with the spring
into the Sealer from below, then in-
stall the Bushing and Washer on the
Lever and fixate the assembly with a
Screw nut.
7 – Install the Pedal into the Base.
8 – Fixate the Pedal with screws
from both sides.
9, 10 – Install and fixate the holding
screws for the Working table.
11 – Install the working table.
12, 13 – Fixate the Working table
with a clutch.

Содержание
1. Меры предосторожности 14
2. Назначение прибора 15
3. Технические характеристики 16
4. Конструкция прибора 17
5. Порядок работы 18
6. Техническое обслуживание 20
7. Гарантийные обязательства 22
8. Транспортировка ихранение 23
9. Комплектация 23
6.1. Замена узлов имодулей 21
6.1.1. Замена нагревателя 21
6.1.2. Замена тефлоновой ленты 22
10. Сборка упаковщика 24
Настоящее Руководство пользователя содержит блок сГарантийным
талоном иусловиями предоставления гарантии.
Сохраняйте настоящее Руководство как минимум втечение всего
срока гарантийной службы прибора.
13

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1. Меры предосторожности
Безвакуумные упаковщики банкнот DoCash 2035 работают от сети
электропитания 220 В. При работе стаким оборудованием требуется
соблюдать следующие меры безопасности:
 Любые ремонтные исервисные работы, втом числе замену грею-
щихся элементов, производить только при отсоединении прибора
от сети электропитания.
 При транспортировке ихранении прибора вхолодных условиях
перед включением его необходимо выдержать при комнатной темпе-
ратуре не менее двух часов.
 При включении ивыключении прибора из розетки сети питания
необходимо держаться только за вилку сетевого кабеля, во избежа-
ние разрыва или повреждения шнура. Также запрещается произво-
дить подобные действия влажными руками, т. к. это может повлечь
за собой поражение электрическим током.
 Запрещается использование прибора споврежденным кабелем
электропитания.
ВНИМАНИЕ
Перед началом эксплуатации прибора, пожалуйста, внимательно про-
читайте настоящее руководство.
ВНИМАНИЕ
Напряжение свыше 42 Впотенциально опасно для человека
14

Благодарим Вас за выбор техники марки DoCash.
DoCash – это широкий спектр оборудования для предприятий тор-
говли, сферы услуг ифинансовых организаций: надежные ипростые
вэксплуатации счетчики банкнот имонет, универсальные иавтома-
тические детекторы валют, вакуумные ибезвакуумные упаковщики
банкнот идругое оборудование. Более подробную информацию о
всем спектре оборудования DoCash Вы найдете на сайте
www.docash.ru.
2. Назначение прибора
Безвакуумный упаковщик банкнот DoCash 2035 предназначен для
заваривания пачек банкнот, ценных бумаг, ит.д. вполиэтиленовые и
ПВХ пакеты.
Настоящее руководство по эксплуатации содержит информацию,
актуальную на момент его издания, иможет не отражать более
поздние изменения.
15

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3. Технические характеристики
Потребляемая мощность во
время сварки:
850 Вт
Напряжение 220В/50Гц
110В/60Гц
Максимальная длина шва
сварки:
350 мм
Ширина шва: 10 мм
Время нагрева: 0-0,25 сек.
Вес: 22 кг
Размеры (ВхШхГ): 800 х540 x 250 мм
Максимальная толщина в
шве сварки:
0.2 мм
Время запайки: Запайка завершена, когда по-
гаснет желтая лампочка
16

4. Конструкция прибора
Рисунок 1.
17
Трансформатор
Панель
управления
Опорная
штанга
Держа-
тель
нагрева-
теля
Основание
Педаль
Тяга
Столешница
Прижимные
губки
Регулятор установки
времени сварки
Рисунок 2. Панель управления
Нагрев
Индикатор
питания
Предохранитель
Выключатель питания