DOGA BS-5C User manual

433000-10/19
1
Instruction manual
BS-5C COLOR ID BIT TRAY
EN
60327-04/20
www.dogassembly.com

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CONTENTS
Symbols...........................................................................................................5
1. INFORMATION...................................................................................................... 6
1.1 IMPORTANT............................................................................................ 6
1.2 Product reference................................................................................... 6
1.3 General equipment description............................................................ 6
1.3.1 Master mode operation ............................................................. 7
1.3.2 Slave mode operation.................................................................7
1.4 Standard equipment presentation........................................................7
1.5 Packing list............................................................................................... 8
1.6 Technical specifications......................................................................... 8
2. STARTING UP...................................................................................................... 10
2.1 Workstation description....................................................................... 10
2.2 Unpacking.............................................................................................. 10
2.3 Configuration......................................................................................... 10
2.3.1 Bit customization....................................................................... 10
2.3.2 Slot configuration.......................................................................12
2.3.3 Bit tray connection.....................................................................17
2.3.4 Connection to tightening controller........................................ 18
2.3.5 Connection to the assembly controller.................................. 18
2.4 Installation.............................................................................................. 19
2.4.1 Bit tray installation..................................................................... 19
2.4.2 Bit installation............................................................................. 20
3. SETTINGS............................................................................................................ 21
3.1 Access to the settings menu............................................................... 21
3.2 Access to the settings menu............................................................... 21
3.2.1 Settings menu tree structure................................................... 21
3.2.2 Settings menu description....................................................... 22
3.3 Calibration.............................................................................................. 22
3.4 Operating mode configuration............................................................ 23
3.4.1 Master mode operation............................................................ 23

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3.4.2 Slave mode operation.............................................................. 23
3.5 Routing table configuration................................................................. 23
3.5.1 Master mode routing ................................................................24
3.5.2 Slave mode routing ..................................................................24
4. USE......................................................................................................................25
4.1 Start and stop the device.....................................................................25
4.2 Use in master mode............................................................................. 25
4.3 Use in slave mode................................................................................ 25
5. MAINTENANCE................................................................................................... 26
5.1 Servicing.................................................................................................26
5.2 Troubleshooting.................................................................................... 26
5.3 Spare parts............................................................................................ 28
5.4 Phone support....................................................................................... 28
5.4.1 For any questions about using the device............................ 28
5.4.2 For any questions about repairs............................................. 28
5.5 After-sales returns................................................................................ 29
5.5.1 Download the after-sales return form.................................... 29
5.5.3 Send your equipment............................................................... 30
5.6 On-site repair.........................................................................................30
5.7 Warranty................................................................................................. 31
6. SAFETY................................................................................................................ 32
6.1 General provisions................................................................................32
6.2 Residual risks........................................................................................ 32
6.3 Contra-indications.................................................................................33
7. STANDARDS........................................................................................................ 34
7.1 Manufacturer details.............................................................................34
7.2 Markings.................................................................................................34
7.3 Transport and storage..........................................................................34
7.3.1 Transport.....................................................................................35
7.3.2 Storage........................................................................................35
7.4 WEEE recycling and end of service life............................................ 35
7.4.1 Collection and recycling scheme............................................ 35
7.4.2 Collection points........................................................................ 36

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8. ANNEXES.............................................................................................................37
Annex 1 - Sub D25 connector description.............................................. 37
Annex 2 - Input / output program correspondence table......................38
Annex 3 - Configuration of equipment connected to the bit tray......... 39

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REMARKS ABOUT THE MANUAL
Symbols
Information
This warning statement indicates important information (for example:
damage to property), but no hazard.
Information
Information to view in your customer area on the www.doga.fr web
site.
Caution
This warning statement indicates a low risk that may lead to minor or
moderate injuries if not avoided.
Wear personal protection equipment
This symbol indicates the need to wear protective gloves.
Warning
This warning statement indicates a moderate risk that may lead to
severe or fatal injuries if not avoided.

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1. INFORMATION
1.1 IMPORTANT
The tool supplied with this manual may have been altered to meet specific
needs.
If this is the case, when ordering a renewal or spare parts, please indicate the
tool item code featured on the delivery document, or contact DOGA at +33 1
30 66 41 41 indicating the approximate delivery date. You will then be sure to
get the required tool and/or parts.
1.2 Product reference
Description
BS-5C color ID bit tray
Type
R0001-000-RD000
1.3 General equipment description
The DOGA BS-5C bit tray is an equipment designed to deliver the bits
required for assembly operations.
It operates on any multi-program electric screwdriver as well as systems
(sequencers and PLC) with 24 V direct current inputs / outputs.
It provides the correspondence between the assembly programs and the bits.
Absolute bit foolproofing is provided by color coding, making it possible to
guarantee error-free screwed assemblies.

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The bit tray has two operating modes:
1.3.1 Master mode operation
In this mode, operators can use whichever bit they require (one at a time).
The bit tray is a screwedriver controller external command and picking a bit
will select a tightening program.
1.3.2 Slave mode operation
In this mode, the selection of a tightening program (either by the operator or
job manager PLC as DPC Touch), the bit tray indicates which bit to use to
perform the program.
1.4 Standard equipment presentation
1
Button up
7
Modbus indicator
2
Button down
8
Screwdriver locked
3
Menu opening / Validation
9
Bit presence indicator
4
Back / Cancel
10
LED ring indicator x 5
5
Operating mode indicator
11
Bit slot x 5
6
Screwdriver program

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1.5 Packing list
X 1 bit tray without bit holder
X 1 power supply
X 1 user manual
X 4 kits of 5 different colored sleeves
1.6 Technical specifications
Dimensions in millimeters
Electric specifications
Power supply
24 V 1 A
Mains adapter
100-240 V ~ 50 - 60 Hz
Plug type
Europe / UK / US
Consumption
25 W max
Physical specifications

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Number of slots
5
Width
282 mm
Depth
175 mm
Height
67 mm
Dimensions with
packaging (W x H x D)
350 x 280 x 150 mm
Weight with power supply
2.5 kg
Weight with packaging
3.1 kg
Operating temperature
15 - 40°C
Operating humidity
15 - 85% RH
Sound level
32 dB (A)
User interface
Operating modes
Master and slave
Keyboard
4 push buttons
Display
OLED monochrome graphic screen
5 RGB LED ring indicators
Languages
French
English
Italian
German
Spanish
Czech
Protection class and rating
Equipment class
Class II: insulated casing
IP rating
IP 4X: equipment protected against solid
objects over 1 mm

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2. STARTING UP
2.1 Workstation description
The bit tray is used on a workstation with assembly tools requiring the use of
several bits.
2.2 Unpacking
Remove the bit tray from its packaging.
Information
Before each use, check the packaging contents for damage and
possible deterioration.
Do not use the device if you see that it is damaged.
Warning
Suffocation risk!
Do not leave empty packaging lying around.
Eliminate the packaging in compliance with applicable national legislation.
2.3 Configuration
2.3.1 Bit customization
As bit foolproofing is color coded, it is essential to use a different color marking
on each bit to operate properly the bit tray.