DOGA BS-5C User manual

433000-10/19
1
Instruction manual
BS-5C COLOR ID BIT TRAY
EN
60327-04/20
www.dogassembly.com

2
CONTENTS
Symbols...........................................................................................................5
1. INFORMATION...................................................................................................... 6
1.1 IMPORTANT............................................................................................ 6
1.2 Product reference................................................................................... 6
1.3 General equipment description............................................................ 6
1.3.1 Master mode operation ............................................................. 7
1.3.2 Slave mode operation.................................................................7
1.4 Standard equipment presentation........................................................7
1.5 Packing list............................................................................................... 8
1.6 Technical specifications......................................................................... 8
2. STARTING UP...................................................................................................... 10
2.1 Workstation description....................................................................... 10
2.2 Unpacking.............................................................................................. 10
2.3 Configuration......................................................................................... 10
2.3.1 Bit customization....................................................................... 10
2.3.2 Slot configuration.......................................................................12
2.3.3 Bit tray connection.....................................................................17
2.3.4 Connection to tightening controller........................................ 18
2.3.5 Connection to the assembly controller.................................. 18
2.4 Installation.............................................................................................. 19
2.4.1 Bit tray installation..................................................................... 19
2.4.2 Bit installation............................................................................. 20
3. SETTINGS............................................................................................................ 21
3.1 Access to the settings menu............................................................... 21
3.2 Access to the settings menu............................................................... 21
3.2.1 Settings menu tree structure................................................... 21
3.2.2 Settings menu description....................................................... 22
3.3 Calibration.............................................................................................. 22
3.4 Operating mode configuration............................................................ 23
3.4.1 Master mode operation............................................................ 23

60327-04/20 BS-5C color ID bit tray
3
3.4.2 Slave mode operation.............................................................. 23
3.5 Routing table configuration................................................................. 23
3.5.1 Master mode routing ................................................................24
3.5.2 Slave mode routing ..................................................................24
4. USE......................................................................................................................25
4.1 Start and stop the device.....................................................................25
4.2 Use in master mode............................................................................. 25
4.3 Use in slave mode................................................................................ 25
5. MAINTENANCE................................................................................................... 26
5.1 Servicing.................................................................................................26
5.2 Troubleshooting.................................................................................... 26
5.3 Spare parts............................................................................................ 28
5.4 Phone support....................................................................................... 28
5.4.1 For any questions about using the device............................ 28
5.4.2 For any questions about repairs............................................. 28
5.5 After-sales returns................................................................................ 29
5.5.1 Download the after-sales return form.................................... 29
5.5.3 Send your equipment............................................................... 30
5.6 On-site repair.........................................................................................30
5.7 Warranty................................................................................................. 31
6. SAFETY................................................................................................................ 32
6.1 General provisions................................................................................32
6.2 Residual risks........................................................................................ 32
6.3 Contra-indications.................................................................................33
7. STANDARDS........................................................................................................ 34
7.1 Manufacturer details.............................................................................34
7.2 Markings.................................................................................................34
7.3 Transport and storage..........................................................................34
7.3.1 Transport.....................................................................................35
7.3.2 Storage........................................................................................35
7.4 WEEE recycling and end of service life............................................ 35
7.4.1 Collection and recycling scheme............................................ 35
7.4.2 Collection points........................................................................ 36

60327-04/20 BS-5C color ID bit tray
4
8. ANNEXES.............................................................................................................37
Annex 1 - Sub D25 connector description.............................................. 37
Annex 2 - Input / output program correspondence table......................38
Annex 3 - Configuration of equipment connected to the bit tray......... 39

60327-04/20 BS-5C color ID bit tray
5
REMARKS ABOUT THE MANUAL
Symbols
Information
This warning statement indicates important information (for example:
damage to property), but no hazard.
Information
Information to view in your customer area on the www.doga.fr web
site.
Caution
This warning statement indicates a low risk that may lead to minor or
moderate injuries if not avoided.
Wear personal protection equipment
This symbol indicates the need to wear protective gloves.
Warning
This warning statement indicates a moderate risk that may lead to
severe or fatal injuries if not avoided.

60327-04/20 BS-5C color ID bit tray
6
1. INFORMATION
1.1 IMPORTANT
The tool supplied with this manual may have been altered to meet specific
needs.
If this is the case, when ordering a renewal or spare parts, please indicate the
tool item code featured on the delivery document, or contact DOGA at +33 1
30 66 41 41 indicating the approximate delivery date. You will then be sure to
get the required tool and/or parts.
1.2 Product reference
Description
BS-5C color ID bit tray
Type
R0001-000-RD000
1.3 General equipment description
The DOGA BS-5C bit tray is an equipment designed to deliver the bits
required for assembly operations.
It operates on any multi-program electric screwdriver as well as systems
(sequencers and PLC) with 24 V direct current inputs / outputs.
It provides the correspondence between the assembly programs and the bits.
Absolute bit foolproofing is provided by color coding, making it possible to
guarantee error-free screwed assemblies.

60327-04/20 BS-5C color ID bit tray
7
The bit tray has two operating modes:
1.3.1 Master mode operation
In this mode, operators can use whichever bit they require (one at a time).
The bit tray is a screwedriver controller external command and picking a bit
will select a tightening program.
1.3.2 Slave mode operation
In this mode, the selection of a tightening program (either by the operator or
job manager PLC as DPC Touch), the bit tray indicates which bit to use to
perform the program.
1.4 Standard equipment presentation
1
Button up
7
Modbus indicator
2
Button down
8
Screwdriver locked
3
Menu opening / Validation
9
Bit presence indicator
4
Back / Cancel
10
LED ring indicator x 5
5
Operating mode indicator
11
Bit slot x 5
6
Screwdriver program

60327-04/20 BS-5C color ID bit tray
8
1.5 Packing list
X 1 bit tray without bit holder
X 1 power supply
X 1 user manual
X 4 kits of 5 different colored sleeves
1.6 Technical specifications
Dimensions in millimeters
Electric specifications
Power supply
24 V 1 A
Mains adapter
100-240 V ~ 50 - 60 Hz
Plug type
Europe / UK / US
Consumption
25 W max
Physical specifications

60327-04/20 BS-5C color ID bit tray
9
Number of slots
5
Width
282 mm
Depth
175 mm
Height
67 mm
Dimensions with
packaging (W x H x D)
350 x 280 x 150 mm
Weight with power supply
2.5 kg
Weight with packaging
3.1 kg
Operating temperature
15 - 40°C
Operating humidity
15 - 85% RH
Sound level
32 dB (A)
User interface
Operating modes
Master and slave
Keyboard
4 push buttons
Display
OLED monochrome graphic screen
5 RGB LED ring indicators
Languages
French
English
Italian
German
Spanish
Czech
Protection class and rating
Equipment class
Class II: insulated casing
IP rating
IP 4X: equipment protected against solid
objects over 1 mm

60327-04/20 BS-5C color ID bit tray
10
2. STARTING UP
2.1 Workstation description
The bit tray is used on a workstation with assembly tools requiring the use of
several bits.
2.2 Unpacking
Remove the bit tray from its packaging.
Information
Before each use, check the packaging contents for damage and
possible deterioration.
Do not use the device if you see that it is damaged.
Warning
Suffocation risk!
Do not leave empty packaging lying around.
Eliminate the packaging in compliance with applicable national legislation.
2.3 Configuration
2.3.1 Bit customization
As bit foolproofing is color coded, it is essential to use a different color marking
on each bit to operate properly the bit tray.

60327-04/20 BS-5C color ID bit tray
11
Information
Only original sleeves supplied by DOGA have been tested and
validated for faultless operation.
There are 3 sizes for the coloured heat-shrinkable sleeves in order to adapt to
the bit’s diameter
Size 1: 2.4 mm ≤ d ≤ 4.8 mm
Size 2: 3.2 mm ≤ d ≤ 6.4 mm
Size 3: 4.7 mm ≤ d ≤ à 9.5 mm
The colored heat-shrinkable sleeves are to be placed on the bits depending on
their length:
L
a
B min
c
49 - 64 mm
-
20
4
65 - 84 mm
18
20
-
85 - 115 mm
38
20
-
115 - 144 mm
68
20
-
> 145 mm
98
20
-
Set the hot air gun to 90°C in order to shrink the sleeves onto the bits.
Caution
Burn risk: the bits must be held using pliers when the sleeves are

60327-04/20 BS-5C color ID bit tray
12
heated, they can rise to a temperature of 90°C.
Caution
Wearing protective gloves is recommended for this operation in
order to avoid burn risks.
2.3.2 Slot configuration
The BS-5C bit tray initial configuration is such that it can accept 70 mm long
bits in each slot.
Configuring the bit tray to bit length is done by placing stop cleats.
Choice of bit holders
Bit holders are selected according to the diameter and the length of the bit
they should hold.
The following table let you choose the correct bit holder

60327-04/20 BS-5C color ID bit tray
13
Choice A: Standard bit holder for hexagonal ¼” bits
Choice B et D : Solid bit holder machined according to the following drawing
Choice C : Solid bit holder machined according to the following drawing

60327-04/20 BS-5C color ID bit tray
14
Removal of the bit tray lower part
01
02
Place the bit tray upside down on a
table.
Remove the 4 screws under the bit
tray.
03
04
Remove the transparent protective
crankcase.
Remove the lower part of the bit tray.

60327-04/20 BS-5C color ID bit tray
15
Fitting the bit holders
Bit holders make possible to adjust locating to bit diameters.
The bit holders are delivered with a locating pin used to hold them in position.
01
02
Insert the bit holder from the outside.
Position it so that the drill hole can be
seen at the top.
03
04
Insert the locating pin into the drill
hole on the bit holder.
Rotate the bit holder to locate pin in
its housing.

60327-04/20 BS-5C color ID bit tray
16
Fitting the cleats
Cleats stop the bit to adapt sleeve position to bit lengths.
- Fit the cleats depending on your bit lengths:
1
49 - 64 mm
4
115 - 144 mm
2
65 - 84 mm
5
≥ 145 mm
3
85 - 114 mm
- Refit the lower part of the bit tray and the transparent protective crankcase
and tight the 4 screws.

60327-04/20 BS-5C color ID bit tray
17
2.3.3 Bit tray connection
Plug the power supply and the jack connector.
1
Jack power supply connector, D2.1 mm x D5.5mm, 24V CC 1.5 A +
voltage in the center:
2
Ethernet RJ45 connector for Modbus (option to be released) TCP
connection to the DOGA MDC controller only.
3
Sub D 25 connector for digital inputs / outputs
4
5 Slots extension connector
5
On / off button
6
Label
Caution
The extension connector (4) looks like a type A USB but is not USB
compatible.
Do not connect any USB devices to it as this could damage them.

60327-04/20 BS-5C color ID bit tray
18
2.3.4 Connection to tightening controller
The bit tray can be connected to the controller in two ways:
Communication using the digital inputs/outputs on the Sub D 25 (blue)
connector.
TCP Modbus communication using an Ethernet cable on the RJ45 socket
(function not enabled - development in progress).
Information
Sub D25 connector description
See annex 1.
With I/O’s 3 operating modes are available:
Direct
Binary
Binary + 1
Information
To identify the different mode types, refer to the program input /
output correspondence table.
See annex 2.
2.3.5 Connection to the assembly controller
The bit tray is directly compatible with the following controllers:
MDC series, SD / HD series, DPC Touch interface, STANLEY controller
ALPHA V “QBE” Expert and ALPHA V “QBE” Advanced series.
Preferably use a connecting cable dedicated to your controller model and
sold by DOGA.
Refer to annex 3 to configure your equipment connected to the bit tray.

60327-04/20 BS-5C color ID bit tray
19
2.4 Installation
2.4.1 Bit tray installation
We recommend fixing the BS-5C bit tray to the workstation and locking its
position using the blind nuts located on its sides.
The bit tray can be fixed to the workstation in several ways:
On the work top
Under the work top
Vertically, on the side of the work
bench

60327-04/20 BS-5C color ID bit tray
20
2.4.2 Bit installation
The bits are inserted into the slots so that the imprints are visible, except for 49
to 64 mm long bits and in bit holders of choices B and C described in section
2.3.2.
This makes it easier to identify the bit to use.
Caution
We recommend wearing protective gloves when using small sized
bits in order to avoid pricking or cutting risks.
1
Normal position: footprints towards the outside
2
Position for bits 49 to 64 mm long and in bit holders of choices B and C
described in section 2.3.2: imprints towards the inside
3
Slot blocked by a full bit holder