DOGA MDT Series User manual

INSTRUCTIONS MANUAL
MDT series
MDTC38

IMPORTANT
The tool delivered with this manual may have been modified for specific
needs.
In that case, please give us the tool code number written on our shipping note or the approximate tool
delivery date when you place an order for a new similar tool or for spare parts.
In that way, you will be sure to get the required tool and/or spare part.
WARNING
This information has to be kept in a location known by all users.
Each operator has to read carefully this manual before installing, using, and
mending the product.
Be sure that the operator has understood using recommendations and the meaning of signs put on the
product.
Most accidents could be avoided respecting this Manual Instructions. As a matter of fact, they were
created according to European laws and norms regarding products.
In each case, please respect and follow safety national norms. Do not take off nor damage the stickers
or advise put on the product and above all the details imposed by the law.

Instructions manual / MDT Series & MDTC38
60429 08/213
INDEX
SAFETY RULES....................................................................................................................5
1.1 Work Area.......................................................................................................................5
1.2 Electrical Safety..............................................................................................................5
1.3 Personal Safety ..............................................................................................................5
1.4 Tool use and Care..........................................................................................................6
1.5 Service ...........................................................................................................................6
1.6 Specific safety rules........................................................................................................6
PRODUCT.............................................................................................................................7
MAIN FEATURES..................................................................................................................7
MDT SCREWDRIVERS.........................................................................................................8
4.1 General specification ......................................................................................................8
4.2 Model specification.........................................................................................................8
4.3 Max allowed axial force.................................................................................................10
4.4 Auto Speed by torque setting under the each test condition..........................................11
4.5 Screwdrivers overall dimensions...................................................................................13
4.5.1 Straight MDT and angle head MDTH.....................................................................13
4.5.2 Pistol MDTP...........................................................................................................17
4.5.3 Spindles MDTA......................................................................................................20
MDT SCREWDRIVER CABLE.............................................................................................23
5.1 Specification.................................................................................................................23
5.2 Installation ....................................................................................................................24
CONTROLLER MDTC.........................................................................................................25
6.1 Specification.................................................................................................................25
6.2 Controller layout and connectors ..................................................................................26
OPERATION........................................................................................................................27
7.1 Getting started at first power on or after screwdriver change. .......................................27
7.2 Operation screen..........................................................................................................29
7.3 Presets or Model select ................................................................................................31
7.4 Parameters...................................................................................................................32
7.5 Fastening settings.........................................................................................................35
7.6 Advanced functions: .....................................................................................................37
7.6.1 Free reverse rotation before Fastening..................................................................37
7.6.2 Engaging Torque detection....................................................................................38
7.6.3 Angle after torque up .............................................................................................38
7.6.4 Thread tapping ......................................................................................................39
7.7 Multi Sequence settings................................................................................................40
7.8 Model settings...............................................................................................................41
7.9 Screw count settings.....................................................................................................43
7.10 Controller settings.........................................................................................................45
7.11 I/O settings ...................................................................................................................53

Instructions manual / MDT Series & MDTC38
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7.12 Network settings...........................................................................................................57
7.13 Monitoring.....................................................................................................................58
7.14 Remote control & Auto customizing..............................................................................60
7.15 Remote : Back up / Restore / Power Reset / Factory reset...........................................63
7.16 General Settings : Date / Storage / Options..................................................................64
7.17 General Settings : Barcode & Barcode Step.................................................................66
7.18 SD memory card tightening datas saving......................................................................68
FIRMWARE UPDATE..........................................................................................................69
TORQUE CALIBRATION AND COMPENSATION...............................................................70
ERROR CODE ....................................................................................................................72
10.1 System error.................................................................................................................72
10.2 Fastening error by the pattern setting ...........................................................................73
WEB SERVER.....................................................................................................................74
REGISTERS LIST SUMMARY.............................................................................................75
COM PROTOCOLS.............................................................................................................75
13.1 MODBUS Server ..........................................................................................................75
13.2 OPEN PROTOCOL Server...........................................................................................76
MAINTENANCE...................................................................................................................77
14.1 LCD display calibration.................................................................................................77
14.2 Troubleshooting............................................................................................................77
14.3 Phone support ..............................................................................................................78
14.4 After-sales returns ........................................................................................................78
14.5On-site repair................................................................................................................79
14.6 Warranty.......................................................................................................................79
STANDARDS.......................................................................................................................80
15.1 Manufacturer details .....................................................................................................80
15.2 Markings.......................................................................................................................80
15.3 Transport and storage...................................................................................................80
15.4 WEEE recycling and end of service life.........................................................................81

Instructions manual / MDT Series & MDTC38
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SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
1.1 Work Area
-Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
-Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or
fumes.
-Keep bystanders, children, and visitors away while operating a power tool. Distractions
can cause you to lose control.
1.2 Electrical Safety
-Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or modify
the plug in any way. Do not use any plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded. If the tools
should electrically malfunction or break down, grounding provides a low resistance path to carry
electricity away from the user.
-Avoid body contact with grounded surface ad pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is grounded.
-Don't expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock
-Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
-When operating a power tool outside, use an outdoor extension cord marked W-A or W.
These cords are rated for outdoor use and reduce the risk of electric shock.
1.3 Personal Safety
-Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A
moment of inflation while operating power tools may result in serious personal injury.
-Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts.
-Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your
finger on the switch or plugging in tools may result in personal injury.
ENGLISH

Instructions manual / MDT Series & MDTC38
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-Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
-Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected situations.
-Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard
hat, or hearing protection must be used for appropriate conditions.
1.4 Tool use and Care
-Use clamps or other practical way to secure and support the workplace to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control.
-Do not force tool. Use the correct tool for your application. The correct tool will do the job
better and safer at the rate for which it is designed.
-Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
-Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing the tool. Such preventive safety
-Store idle tools out of reach of children and other untrained persons. Tools are dangerous
in the hands of untrained users.
-Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind and are easier to control.
-Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tools operation. If damaged, have the tool serviced before
using. Many accidents are caused by poorly maintained tools.
-Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on another
tool.
1.5 Service
-Tool service must be performed only by qualified personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury
- When servicing a tool, use only identical replacement parts. Follow instructions in
- the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of electric shock or injury.
1.6 Specific safety rules
- Hold tool by insulated gripping surfaces when performing an operation where the cutting
tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed
metal parts of the tool "live" and shock the operator.
- Never lubricate aerosol oil on to the electrical part.

Instructions manual / MDT Series & MDTC38
60429 08/217
PRODUCT
It consist of DC Servo screwdriver and controller as a complete system.
1) Screwdriver packing :
x1 screwdriver
x1 CE declaration of conformity
x1 calibration test certificate (original to be preserved)
2) Controller packing :
x1 MDTC38 controller
x1 power cable with type E and F electrical plug
x1 CE declaration of conformity
3) Cable packing :
x1 MDT cable with 14 pins connectors
MAIN FEATURES
1) Digital torque and angle program in 15 preset numbers and 2 multi step sequence
programs
2) 15 Models managing variable presets with counting no. and I/O in sequential 10 steps
3) Color LCD touch screen with easy control
4) Auto speed setting by torque
5) Monitoring fastening quality and count of screw numbers
6) Error information by code display
7) Easy parameter setting and monitoring by ParaMonMDTC (PC software)
8) Real time torque data and curve display
9) Real time fastening data output
10) Modbus protocol and OpenProtocol
11) RS232C, Ethernet communication port

Instructions manual / MDT Series & MDTC38
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MDT SCREWDRIVERS
4.1 General specification
no
Item
Specification
1
Electric power
DC38V, 5A max
2
Motor
Swiss DC servo motor
3
Torque tranducer
Built-in
4
Angle encoder
Built in
5
Speed
Autospeed by torque setting or manual
4.2 Model specification
●Straight hand-held (Lever start)
Model
Torque
(N.m)
Speed
(rpm)
Weight
(g)
Bit Socket
Controller
MDT2604
0.2~1.4
150~1500
535
Hex 1/4”
MDTC-38
MDT2611
0.4~3.4
100~900
555
Hex 1/4”
MDT2616
0.5~5.0
100~620
555
Hex 1/4”
MDT3204
0.4~4.0
100~1800
830
Hex 1/4”
MDT3206/L
0.6~6.5
100~1250
915
Hex 1/4”
MDTC-38
MDT3211/L
1.5~11.5
50~690
990
Hex 1/4”
MDT3216/L
2 ~16
50~470
1000
Hex 1/4”
MDT3220/L
3 ~20
50~375
995
SQ 3/8”
MDT3224/L
4 ~24
50~310
1000
SQ 3/8”
MDT3236/L
5 ~33
50~200
1005
SQ 3/8”
MDT3245/L
6 ~40
50~160
1080
SQ 3/8”
MDT3264/L
8 ~57
50~115
1085
SQ 3/8”
MDT P 2 6 1 6
Gear ratio ( 1/16 ) –1/4, 1/6, 1/11,1/16, 1/20, 1/24, 1/45, 1/36,1/64
Motor size 26, 32
Type of body ( X: Straight P:Pistol grip, A:Spindle, H:Angle head )
Transducerized Tool series

Instructions manual / MDT Series & MDTC38
60429 08/219
●Pistol grip hand held (Trigger start)
Model
Torque
(N.m)
Speed
(rpm)
Weight
(g)
Bit Socket
Controller
MDTP3204
0.4~4.5
100~1800
990
Hex 1/4”
MDTC-38
MDTP3206
0.6~6.5
100~1250
985
Hex 1/4”
MDTP3211
1.5~11.5
50~690
1060
Hex 1/4”
MDTP3216
2~16
50~470
1070
Hex 1/4”
MDTP3224
4~24
50~310
1070
SQ 3/8”
MDTP3236
5~33
50~200
1075
SQ 3/8”
MDTP3245
6~40
50~160
1150
SQ 3/8”
MDTP3264
8~57
50~115
1155
SQ 3/8”
●Angle head hand-held (Lever start)
Model
Torque
(N.m)
Speed
(rpm)
Weight
(g)
Bit Socket
Controller
MDTH2604
0.2~1.4
150~1500
895
Hex 1/4”
MDTC-38
MDTH2611
0.4~3.4
100~900
915
Hex 1/4”
MDTH2616
0.5~5.0
100~620
915
Hex 1/4”
MDTH2628
1.8~8.0
50~300
920
Hex 1/4”
MDTH3204
0.4~4.5
100~1800
1270
Hex 1/4”
MDTH3206/L
0.6~6.5
100~1250
1335
Hex 1/4” or SQ 3/8”
MDTH3211/L
1.5~11.5
50~690
1440
Hex 1/4” or SQ 3/8”
MDTH3216/L
2 ~16
50~470
1445
Hex 1/4” or SQ 3/8”
MDTH3220/L
3 ~20
50~375
1460
Hex 1/4” or SQ 3/8”
MDTH3224/L
4 ~24
50~310
1465
Hex 1/4” or SQ 3/8”
MDTH3236/L
5 ~33
50~200
1470
SQ 3/8”
MDTH3245/L
6 ~40
50~160
1545
SQ 3/8”
MDTH3264/L
8 ~57
50~115
1550
SQ 3/8”

Instructions manual / MDT Series & MDTC38
60429 08/2110
●Spindle for automation (Remote start by I/O)
Model
Torque
(N.m)
Speed
(rpm)
Weight
(g)
Bit Socket
Controller
MDTA3204
0.4~4.5
100~1800
1070
Hex 1/4”
MDTC-38
MDTA3206
0.6~6.5
100~1250
1065
Hex 1/4”
MDTA3211
1.5~11.5
50~690
1170
Hex 1/4”
MDTA3216
2~16
50~470
1180
Hex 1/4”
MDTA3220
3~20
50~375
1200
SQ 3/8”
MDTA3224
4~24
50~310
1205
SQ 3/8
MDTA3236
5~33
50~200
1210
SQ 3/8”
MDTA3245
6~40
50~160
185
SQ 3/8”
MDTA3264
8~57
50~115
1290
SQ 3/8”
4.3 Max allowed axial force
Identical for MDT, MDTP, MDTA
- MDT2604~16 : 50N max
- MDT3204 ~ MD3264 : 100N max