DOGA DMF Series User manual

1
User manual
TORQUE REACTION ARM
TELESCOPIC CARBON
WITH / WITHOUT POSITION CONTROL
Series: DMF / DMFi / DMF LPC / DMF LAPC
EN
60353-12/20
www.dogassembly.com

DMF series - Torque reaction arms 60353-12/20
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CONTENTS
REMARKS ABOUT THE MANUAL............................................................4
Symbols................................................................................................................4
Acronyms............................................................................................................. 4
1. INFORMATION.......................................................................................... 5
1.1 IMPORTANT................................................................................................. 5
1.2 Product reference.........................................................................................5
1.3 General equipment description.................................................................. 6
1.4 Standard equipment presentation............................................................. 7
1.4.1 Telescopic torque reaction arm.................................................................... 7
1.4.2 Telescopic torque reaction arm with position control................................ 8
1.5 Packing list.................................................................................................... 9
1.6 Technical specifications.............................................................................10
1.6.1 Telescopic reaction arm specifications..................................................... 10
1.6.2 Telescopic reaction arm specifications with encoders............................12
1.6.3 Balancing kits specifications (for vertical mounting)...............................13
2. STARTING UP......................................................................................... 14
2.1 Workstation description.............................................................................14
2.2 Unpacking................................................................................................... 15
2.3 Configuration...............................................................................................15
2.4 Installation................................................................................................... 16
2.4.1 Maximal work angle for torque absorption............................................... 16
2.4.2 Orientation / clamp models......................................................................... 17
2.4.3 Mounting........................................................................................................ 18
2.4.4 Mounting on a rail.........................................................................................20
2.4.5 Clamp mounting for DMFi 70/120/200/300.............................................. 22
2.4.6 Mounting AAPC option................................................................................ 23
2.4.7 Rotating clamp mounting............................................................................ 24
2.4.8 Standard clamp tool installation.................................................................24
2.4.9 Balancing kit installation..............................................................................25
2.4.10 Encoders verification (LPC, LAPC series)............................................. 25

DMF series - Torque reaction arms 60353-12/20
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3. SETTINGS................................................................................................ 26
3.1 Balancer setting..........................................................................................26
4. USE............................................................................................................27
4.1 Standard use...............................................................................................27
4.2 Position control use................................................................................... 27
5. MAINTENANCE...................................................................................... 28
5.1 Maintenance............................................................................................... 28
5.1.1 General maintenance.................................................................................. 28
5.1.2 Encoder cable replacement (LPC, LAPC series)....................................28
5.2 Troubleshooting..........................................................................................30
5.3 Spare parts..................................................................................................31
5.4 Phone support............................................................................................ 31
5.5 After-sales return........................................................................................32
5.5.1 Download the after-sales return form........................................................32
5.5.2 Send your equipment.................................................................................. 33
5.6 On-site repair.............................................................................................. 33
5.7 Warranty...................................................................................................... 34
6. SAFETY.................................................................................................... 35
6.1 General provisions..................................................................................... 35
6.2 Residuals risks........................................................................................... 36
6.2.1 Pinching or Cutting Risks............................................................................36
6.2.2. Injury Risk.....................................................................................................36
6.3 Contra-indications...................................................................................... 36
7. STANDARDS........................................................................................... 37
7.1 Manufacturer details.................................................................................. 37
7.2 Markings...................................................................................................... 37
7.3 Transport and storage............................................................................... 38
7.3.1 Transport........................................................................................................38
7.3.2 Storage.......................................................................................................... 38
7.4 Recycling and end of service life............................................................. 38
8. ANNEXES.................................................................................................39
8.2 EC Declaration of Conformity...................................................................39

DMF series - Torque reaction arms 60353-12/20
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REMARKS ABOUT THE MANUAL
Symbols
Information
This warning statement indicates important information (for example:
damage), but no hazard.
Information
Information to view in your customer area on the www.doga.fr web
site.
Caution
This warning statement indicates a low risk that may lead to minor or
moderate injuries if not avoided.
Wear personal protection equipment
This symbol indicates the need to wear protective gloves.
Warning
This warning statement indicates a moderate risk that may lead to
severe or fatal injuries if not avoided.
Acronyms
DMF: Doga Multi-directionnal carbon Fiber LS: Long stroke
LAPC: Length and Angle Posi-Control i: Inverted
LPC: Length Posi-Control
AAPC: 2 x Angle Posi-Control

DMF series - Torque reaction arms 60353-12/20
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1. INFORMATION
1.1 IMPORTANT
The tool supplied with this manual may have been altered to meet specific
needs.
If this is the case, when ordering a replacement or spare parts, please indicate
the tool item code featured on the delivery document, or contact DOGA at
[phone] indicating the approximate delivery date. You will then be
sure to get the required tool and/or parts.
1.2 Product reference
Designation
Telescopic carbon torque reaction arm
Type
DMF
DMFi
DMF... LPC
DMF... LAPC

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1.3 General equipment description
DOGA’s DMF torque reaction arms are available in several configurations.
They are designed to be easily installed on your worktops (vertically or
horizontally), and are ideal for multi-directional tightening operations.
The DMF torque reaction arms guarantee a very high flexibility, thanks to the
lightness of the carbon, while absorbing the entire reactive torque of the tool.
They are used for 3 distinct and complementary functions:
a) Cancel the torque reaction effect of hand tools with rotary motors such as
screwdrivers, drills or tappers. They guarantee the damping of shocks and
vibrations delivered by these tools, thus preventing Musculoskeletal Disorders
(MSD).
b) Suspension and balancing of the tools (if vertically mounted).
c) With encoders mounted (PC version), they are able to maintain position
control.
DMF LPC
DMF LAPC
Option DMF AAPC

DMF series - Torque reaction arms 60353-12/20
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1.4 Standard equipment presentation
1.4.1 Telescopic torque reaction arm
1.4.1.1 DMF Series
1
Bracket
2
Swivel
3
Back flange
4
Clamp
5
Front flange
6
Carbon rod
7
Intermediate tube
8
Primary tube
9
Mounting sleeve
1.4.1.2 DMFi Serie
* Delivered with the balancing kit
** Except on DMFi 200/300
1
Bracket x 2
2
Mounting plate
3
Cardan
4 *
Balancersupport
5
Rod
6 **
Intermediate tube
7
Front tube
8
Mounting sleeve
9
Clamp

DMF series - Torque reaction arms 60353-12/20
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1.4.2 Telescopic torque reaction arm with position control
LPC
LAPC
1
Pivot
x 1
x 1
2
Mounting plate n°1
x 1
x 1
3
Encoder axis
x 1
x 1
4
Plate n°2
x 1
x 1
5
Plate n°3
x 1
x 1
6
Angular encoder
x 1
7
Cable junction box
x 1
8
Plate n°4
x 1
x 1
9
Encoder cable
x 1
x 1
10
Primary tube
x 1
x 1
11
Intermediate tube
x 1
x 1
12
Rod
x 1
x 1
13
Flange
x 1
x 1
14
Clamp
x 1
x 1

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1.5 Packing list
x 1 - Torque reaction arm
All hardware and wiring are pre-installed.
Designation
Packing dimension L x l x H
(cm) (in)
Weight with packing
(kg) (lbs)
DMF 05
60 x 12 x 10
2,36 x 0,47 x 0,39
0,80
0.03
DMF 12
DMF 12/1500
DMF 12/2000
59,5 x 11,50 x 10
85,5 x 13,5 x 13,5
95,5 x 13,5 x 13,5
2.34 x 0.45 x 0.39
3.37 x 0.53 x 0.53
3.76 x 0.53 x 0.53
0,82
1,28
1,40
0.03
0.05
0.06
DMF 30
DMF 30/1500
DMF 30/1500 LAPC
DMF 30/2000
DMF 30/2500
59,5 x 11,50 x 10
85,5 x 13,5 x 13,5
106 x 18 x 16,5
96 x 13,5 x 13,5
106 x 18 x 16,5
2.34 x 0.45 x 0.39
3.37 x 0.53 x 0.53
4.17 x 0.71 x 0.65
3.78 x 0.53 x 0.53
4.17 x 0.71 x 0.65
1,18
1,56
2,84
1,72
2,44
0.05
0.06
0.11
0.07
0.10
DMFi 70/1500
DMFi 70/2000
DMFi 70/2500
85,5 x 13,5 x 13,5
95,5 x 13,5 x 13
106,5 x 18 x 17
3.37 x 0.53 x 0.53
3.76 x 0.53 x 0.51
4.19 x 0.71 x 0.67
2,16
2,38
2,98
0.09
0.09
0.12
DMFi 120/1500
DMFi 120/2000
DMFi 120/2500
DMFi 120/3000
85,5 x 13,5 x 13,5
96 x 13,5 x 13,5
106,5 x 18 x 17
154 x 14 x 15
3.37 x 0.53 x 0.53
3.78 x 0.53 x 0.53
4.19 x 0.71 x 0.67
6.06 x 0.55 x 0.59
2,72
2,92
3,92
4,2
0.11
0.11
0.15
0.17
DMFi 200/1500
DMFi 200/3000
95,5 x 13 x 14
200 x 16 x 16
3.76 x 0.51 x 0.55
7.87 x 0.63 x 0.63
3,16
4,5
0.12
0.18
DMFi 300/2000
DMFi 300/2500
154 x 14 x 15
6.06 x 0.55 x 0.59
5,5
6,5
0.22
0.26
Information
Other models/options, contact us.

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1.6 Technical specifications
1.6.1 Telescopic reaction arm specifications
1.6.1.1 Technical characteristics & dimensions of DMF series
Designation
Torque max
(Nm) (lbf.in)
Ø Tools min-max
(mm) (in)
Length A min-max
(mm) (in)
DMF 5/950
5
44
25 - 42
(P1)
0.98 - 1.65
460 - 950
18.11-37.40
DMF 12/950
DMF 12/1500
DMF 12/2000
12
106
27 - 50
(P1)
1.06-1.97
460 - 950
650 - 1500
820 - 2000
18.11-37.40
25.59-59.06
32.28-78.74
DMF 30/960
DMF 30/1500
DMF 30/1500 LS
DMF 30/2000
DMF 30/2000 LS
DMF 30/2500
DMF 30/2500 LS
30
265
28 - 52
(P1)
1.10-2.05
475 - 960
656 - 1500
555 - 1500
823 - 2000
680 - 2000
993 - 2500
805 - 2500
18.70-37.80
25.83-59.06
21.85-59.06
32.40-78.74
26.77-78.74
39.09-98.43
31.69-98.43
Warning
Never use torque arms beyond listed torque ratings.