Dometic eStore User manual

eStore
Battery
Installation and Operating Manual. . . . . . . . 8
Batterie
Montage- und Bedienungsanleitung . . . . .30
Batterie
Instructions de montage
et de service . . . . . . . . . . . . . . . . . . . . . . . . .53
Batería
Instrucciones de montaje y de uso . . . . . . .75
Bateria
Instruções de montagem e manual de
instruções . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Batteria
Istruzioni di montaggio e d’uso . . . . . . . . 119
Accu
Montagehandleiding en
gebruiksaanwijzing . . . . . . . . . . . . . . . . . . 141
Batteri
Monterings- og betjeningsvejledning. . . 162
Batteri
Monterings- och bruksanvisning . . . . . . . 183
Batteri
Monterings- og bruksanvisning . . . . . . . . 204
Akku
Asennus- ja käyttöohje . . . . . . . . . . . . . . . 225
Батарея
Инструкция по монтажу и эксплуатации 246
Akumulator
Instrukcja montażu i obsługi. . . . . . . . . . . 269
Batéria
Návod na montáž a uvedenie
do prevádzky. . . . . . . . . . . . . . . . . . . . . . . 292
Baterie
Návod k montáži a obsluze . . . . . . . . . . . 314
Akkumulátor
Szerelési és használati útmutató . . . . . . . 336
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
ENERGY & LIGHTING
BATTERIES
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eStore
3
CAN
MS
LED
LIN
eStore
BUS
1 2
6 35 4
1
1 2 3
2
123
3
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eStore
4
1 2 3
4
3
21
5
CAN
MS
3
LED
LIN
eStore
BUS
CAN
MS
2
LED
LIN
eStore
BUS
CAN
MS
1
LED
LIN
eStore
BUS
12 23 3 6
5
4 4
6
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eStore
5
7
1
2
6
35
4
8
2
1
3
4
5
9
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eStore
6
12
0
1.
1.
2.
2.
a
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eStore
7
CAN
MS
LED
LIN
eStore
BUS
1.
2.
b
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EN
eStore
8
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
7 Attaching eStore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
8 Connecting eStore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
9 Before initial use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10 Using eStore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11 Cleaning eStore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
13 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
14 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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EN
eStore Explanation of symbols
9
1 Explanation of symbols
D
!
!
A
I
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
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EN
Safety instructions eStore
10
2 Safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Damage to the product resulting from mechanical influences and excess voltage
or current
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
Note the following basic safety information when using electrical devices to protect
against:
•Electric shock
•Fire hazards
•Injury
2.1 General safety
DDANGER!
•In the event of fire, use a fire extinguisher which is suitable for electrical
devices.
!WARNING!
•Do not use the device if the device itself or its connection cables are
visibly damaged.
•This device may only be repaired by qualified personnel. Inadequate
repairs may cause serious hazards.
•Persons whose physical sensory or mental capacities prevent them
from using this device safely should not operate it without the supervi-
sion of a responsible adult.
•Electrical devices are not toys!
Always keep and use the device out of the reach of children.
•Children must be supervised to ensure that they do not play with the
device.
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EN
eStore Scope of delivery
11
ANOTICE!
•Check that the voltage specification on the type plate is the same as
that of the power supply.
•Ensure that other objects cannot cause a short circuit on the contacts
of the device.
•Ensure that the positive [+] and negative [-] terminals never come into
contact.
•If cables have to be led through sharp-edged walls, use a cable duct
or cable bushes!
•Do not lay any loose or sharp bent cables against electric-conducting
materials (metal).
2.2 Operating the device safely
DDANGER! Danger of electrocution!
•Do not touch exposed cables with your bare hands. This applies espe-
cially to connected devices using the AC mains.
!WARNING!
•Only use the device in closed, well-ventilated rooms.
!CAUTION!
•Do not operate the device
– In salty, wet or damp environments
– In the vicinity of corrosive fumes
– In the vicinity of combustible materials
– In areas where there is a danger of explosions.
•Do not pull on cables.
3Scopeofdelivery
•eStore battery
•Installation and operating manual
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EN
Accessories eStore
12
4Accessories
Available as accessories or spare parts (not included in the scope of delivery):
Part designation Item number
eStore BUS cable Kit
RJ11 pin to pin and eStore ID decals
For communication between eStore units in multiple eStores, when
using eStore Bus
9102900279
eStore configuration kit
Male – Male USB cable and CD
For setup of multiple eStores – installers only
9102900281
eStore eCore BUS cable
Cat5 LAN cable, RJ45 – pin to pin
For communication between eStore and eCore
9102900280
eStore MPC01 BUS cable
For communication between eStore and MPC01
9102200197
eStore MCA BUS cable
For communication between eStore and MCA chargers, when not
using MPC01
9103530048
Replacement fuse (250 A)
Littelfuse Mega series, hole distance 50.8mm
9102900282
eStore mounting bracket kit – vertical
For mounting eStore in vertical position
9102900289
eStore mounting bracket kit – horizontal
For mounting eStore in horizontal position
9102900290
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EN
eStore Intended use
13
5 Intended use
eStore serves as a voltage source of 12 V in power systems for caravans, campers,
commercial vehicles and stationary applications. eStore may not be used for medical
purposes.
In conjunction with an inverter, such as eCore, devices with 230 Vwcan be
supplied.
Use as a starter battery is not possible. eStore must not be directly connected to the
starter battery to support engine starting. Up to eight eStore can be connected in
parallel to increase the total installed capacity up to 800 Ah.
eStore can be transported with the built-in handles.
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EN
Technical description eStore
14
6 Technical description
6.1 General description
eStore is a maintenance-free lithium-ion battery for 12 Vgsystems for power supply.
It has an internal main switch and an internal 250 A fuse.
In conjunction with a battery management system eStore provides the following
functions:
•Battery cell monitoring
•Battery voltage monitoring
•Battery cell temperature monitoring due to integrated temperature sensor
•Communication between multiple eStore batteries
eStore can be used with eCore or PerfectCharge MCA series chargers. Use of a third
party charger is also permitted. To ensure the internal main switch remains closed
when charging under normal conditions, the charger should have the following
specification:
1. end of charge voltage: between 13.8 V and 14.0 V
2. maximum output: 40 A (30 A recommend), per installed eStore
To increase the total installed capacity, up to 8 eStores can be connected in parallel.
The maximum combined output current must not exceed 250 A.
IBNOTE
A single eStore can provide current of 250 A for a short time. The
continuous current should not exceed 200 A. Continuous discharge
current exceeding 200 A from a single eStore can lead to a shorter
lifetime. Use two or more eStores when current of more than 200 A is
required continuously.
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EN
eStore Technical description
15
6.2 Display and operating elements
6.3 Fuse and connections
Pos. in
fig. 1,
page 3
Description Explanation
1 Main Switch Command activates (closes) and disactivates (opens) the
internal main switch
2 Status LED off: the battery management system is OFF
due to storage mode or severe over dis-
charge
flashes green: the battery management
system is active, the main switch is activated
or turned on (closed)
flashes yellow: the battery management
system is active, the main switch is
disactivated or turned off (open)
flashes red: malfunction
3 eStore-BUS interface
4 LIN interface for connection to PerfectCharge MCA chargers and MPC01
5 USB interface for eStore configuration
6 CAN-bus interface
Pos. in
fig. 2,
page 3
Description Explanation
1 Negative pole M8 terminal for chargers and consumer
2 Internal fuse 250 A – mounting hole center distance
50.8 mm
3 Positive pole M8 terminal for chargers and consumer
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EN
Attaching eStore eStore
16
7 Attaching eStore
!
I
Observe the following instructions on installation location
•eStore can be installed vertically (fig. a, page 6) or horizontally (fig. b,
page 7), on a flat and stable surface.
•eStore must not be installed close to combustible materials.
•The installation location should be protected from moisture and dust.
•Leave at least 2 cm of space around eStore and ensure good ventilation. The
installation should avoid low temperatures during winter operation (charging) to
ensure continuous operation.
Avoid low temperatures during winter operation.
•For safety reasons, note the location of existing wiring harnesses, wires and other
components within the installation area, in particular those which are not visible,
when installing the eStore (when drilling or screwing etc.).
•If you install more than one eStore, leave at least 1 cm of space between the
eStores.
➤Select a suitable location and secure eStore safely.
➤Vertical mounting: Use the integrated fixing feet to secure the eStore (fig. a,
page 6).
Suitable mounting brackets are available as accessories (see chapter “Accesso-
ries” on page 12).
➤Horizontal mounting: Secure eStore with two straps or bands across the
device (fig. b, page 7). Pass them between the handles and mounting feet and
fix them to the mounting surface. This will ensure the eStore does not move when
the vehicle is in motion.
Suitable mounting brackets are available as accessories (see chapter “Accesso-
ries” on page 12).
WARNING!
Do not secure the eStore using straps, or similar, passing over the plastic
eStore cover. This will result in damage to the unit.
NOTE
If you use multiple connected eStores: configure and mark eStore num-
ber on each eStore before installation in the vehicle, see chapter “Con-
necting multiple eStores” on page 19.
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EN
eStore Connecting eStore
17
8ConnectingeStore
8.1 Opening the cover of the pole
➤Release the closure by gently pushing down the pin in the middle of the closure
(fig. 31, page 3).
Take care not to push it through completely.
➤Open the cover (fig. 32, page 3).
➤Remove the unlocked closure (fig. 33, page 3).
➤Note the positions of the closure (fig. 4, page 4):
–1:unlocked
– 2: ready (armed)
–3:locked
8.2 Closing the cover of the pole
➤Slide back the pin of the closure.
➤Put in the ready (armed) closure (fig. 51, page 4).
➤Close the cover(fig. 52, page 4).
➤Lock the closure by gently pushing down the pin in the middle of the closure
(fig. 53, page 4).
Take care not to push it through completely.
8.3 Activating eStore
I
➤Open the cover of the pole (see chapter “Opening the cover of the pole” on
page 17).
➤Connect positive pole (fig. 21, page 3) and negative pole (fig. 22, page 3)
with a low output current, 12 Vgbattery or charger.
✓The Status LED (fig. 12, page 3) flashes yellow.
✓eStore ist activated.
NOTE
eStore is supplied in a storage mode that reduces self-discharge during
storage. To use eStore, you must activate it first.
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EN
Connecting eStore eStore
18
8.4 Connecting the power cable
A
➤Turn off (open) the main switch of eStore one by pressing the main switch
command (fig. 11, page 3).
➤Open the cover (see chapter “Opening the cover of the pole” on page 17) .
➤Connect the positive cable to the positive pole (fig. 23, page 3).
➤Tighten the terminal screw with a tightening torque of 13 to 15 Nm.
➤Close the cover (see chapter “Closing the cover of the pole” on page 17.
➤Open the cover of the negative pole (see chapter “Opening the cover of the
pole” on page 17) .
➤Connect the negative cable to the negative pole (fig. 21, page 3).
➤Tighten the terminal screw with a tightening torque of 13 to 15 Nm.
➤Close the cover of the negative pole (see chapter “Closing the cover of the pole”
on page 17).
➤Turn on (close) the main switch of the eStore by pressing the main switch
command (fig. 11, page 3).
8.5 Connecting consumers
➤Turn off all devices, especially those that are connected with eStore.
➤Turn off (open) the main switch of eStore one by pressing the main switch
command (fig. 11, page 3).
➤Connect the 12 Vgdevice to eStore.
➤Turn on (close) the main switch of the eStore by pressing the main switch
command (fig. 11, page 3).
➤Turn on the 12 Vgdevice.
NOTICE!
•Only connect devices with a rated voltage of 12 Vg.
•Pay attention to the correct polarity when connecting devices to
eStore. Please refer to the respective manual.
•Make sure that the devices you want to connect are turned off.
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EN
eStore Connecting eStore
19
8.6 Connecting data cable
You can connect eStore for data communication as follows:
•to eCore via the CAN bus
•to PerfectCharge MCA charger via LIN/CI bus
•to PerfectCharge MCA charger via LIN/CI bus, through MPC01
Through the data link parameters such as voltage, temperature and charge level are
monitored and displayed. For more details, please refer to the relevant operating
instructions of the connected devices.
➤Establish a data connection corresponding to your system configuration.
8.7 Connecting multiple eStores
Up to eight eStore can be connected in parallel to increase the total battery pack
capacity to up to 800 Ah. The figure shows an example of the data connections for
three connected eStores (fig. 6, page 4).
I
The first eStore serves as the master. It has the following functions:
•It controls the main switch of the other eStores (fig. 6, page 4).
•It connects to the chargers via data links (CAN/LIN).
The other eStores are controlled as slaves by the master.
NOTE
•To connect multiple eStores, you need at least one BUS cable and
the eStore configuration kit (see chapter “Accessories” on page 12).
•Connected eStores must be set with the eStore Configurator (see
chapter “ConnectBUS cable andconfigure” on page 20). If you only
use a single eStore, no configuration is required. eStore is factory-
adjusted to be used as a single battery.
•Make sure that all eStores are fully charged.
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EN
Connecting eStore eStore
20
Connect BUS cable and configure
For configuration you need a PC with a USB port and the eStore configurator.
Depending on the installation situation it may be useful to configure and tag each
eStore before installation into the vehicle.
➤Make sure that eStore is not in storage mode (status LED is blinking).
➤Plug the USB cable from the PC into the USB port (fig. 15, page 3) of the first
(master) eStore.
➤Configure the master, see chapter “Configuring connected eStores” on
page 20.
➤Attach the ID label (fig. 66, page 4) on the master (fig. 61, page 4).
➤Disconnect the USB cable from the master.
➤Plug the USB cable from the PC to the USB port of the first slave.
➤Attach the ID label (fig. 63, page 4) on the slave (fig. 62, page 4).
➤Configure the remaining slaves, if necessary.
➤Connect the eStores with the BUS cables (fig. 64, page 4).
8.8 Configuring connected eStores
➤If necessary, install the ModbusReader “mbreader_setup.exe” from the data CD
to your PC.
➤Copy the file “eStore_Configuration_utility_FM739.mbc ” of the data CD to the
hard disk of the PC .
➤Open the file “eStore_Configuration_utility_FM739.mbc”.
✓The eStore configurator opens (fig. 7, page 5).
➤Press CTRL + F or select in the menu “Connection” the command Find COM
(fig. 81, page 5).
➤Select the new port number, in the example COM18 ( fig. 82, page 5).
➤Press CTRL + P or select in the menu “Connection” COM Parameters
(fig. 83, page 5).
➤The window COM Settings opens.
➤Choose from the list Parity (fig. 84, page 5) the value Even.
➤Click OK (fig. 85, page 5).
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