Dongguan Xin Bao Instrument XB-OTS-2T User manual

UNIVERSAL TENSILE TESTER
OPERATION MANUAL
XB-OTS-2T
`
** Thank you for your esteemed company to buy our products
** The operation is simple to use, but the wrong operation will cause the accidents and shorten the life of the
device or reduce its performance. Therefore, please be sure to familiarize yourself with this manual before
use.
** Please keep this manual.

CONTENTS
I. Safety Instruction................................................................................................................................1
Precautions........................................................................................................................................1
II. Product Overview.............................................................................................................................. 2
Spare Part List.................................................................................................................................. 5
III. Operation.......................................................................................................................................... 6
IV Software Instruction......................................................................................................................... 6
4.1 Introduction of TM2101 measurement and control system........................................................6
Main function....................................................................................................................6
Working conditions...........................................................................................................8
4.2 TM2101 software installation and upgrade guide...................................................................... 9
The PC hardware’s requirements:.....................................................................................9
The PC software’s required...............................................................................................9
The content in the installation disc................................................................................... 9
Installation guide...............................................................................................................9
Software upgrade guide.................................................................................................. 12
4.3 Operation Guide of TM2101 Software.....................................................................................14
Quick start.......................................................................................................................15
Interface Details.............................................................................................................. 16
Menu Introduction...........................................................................................................18
Detailed Information of all functions..............................................................................19
Shortcuts..........................................................................................................................39
Configure files.................................................................................................................39
4.4 FAQ and Solutions....................................................................................................................40
4.5 Functional differences between software versions...................................................................41
4.6 Appendix 1: Explanation of some calculate formula for test result......................................... 42

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
1
I. Safety Instruction
This machine is to test quality of samples. Please do not use this equipment for purposes other
than prescribed tests.
Please place this machine under room temperature.
Please place this machine under a low humidity environment. (<80%, no dew)
Please place this machine under a less vibration environment.
Precautions
1. The power shall be equipped with 220V;
2. Please install protective grounding;
3. For more power installation details, please consult an electronic engineer.
4. Please use cables appointed by OTS (attached with machine). And contact us in time if there is any
problem.
5. To avoid fire accident and damage of internal circuit, please do not use the fuses which is beyond
OTS’s requirements.
Danger voltage
This symbol says be aware of high voltage pressure.
Warning
Prohibition of disassembling
Ground protection wire
It shows the cable of ground wire.
Warning
Do not touch with hand

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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II. Product Overview
Suitable for stretching, compressing, bending, shearing, tearing of rubber, plastic, aluminum plastic
pipe, composite material, waterproof material, preventing material, yarn, fiber, wire and cable, paper,
spring, wood, packing material, tape, etc. The testing of mechanical properties such as peeling can
also realize many dead cycle tests such as constant stress, constant strain, creep, relaxation and so on.
The test items such as torsion and cupping can be completed after the installation of special
equipment.
Standard: GB
，
JIS
，
ASTM
，
DIN

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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Power: 220V
Signal socket: It is used for connection
between machine and computer. If connection
failed, please check the socket.
Power lamp: The indicator lights on when turn
on the switch. If not, please check the
connection of power.
Jog switch: To control the up and down of test
boards in a short distance.
Jog switch: To control the up and down of test boards
in a short distance.

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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E-stop switch: In a case of emergency, press this
E-stop switch: In a case of emergency, press this key and
disconnect all power supplies.
Force sensor: Do not hit
Limit switch: the upper and lower limit is used to
protect the mechanical structure of the instrument and
prevent the instrument from hitting up and down.
Please adjust the distance of the limit switch

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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Spare Part List
NO.
Name and Spec.
Qty
Unit
1
Basement Ball Screw 6202
4
PC
2
Reduction Gears 050/ Turbine i=40/30
1
PC
3
Force Sensor
1
PC
4
Servo Motor 750W
1
PC
5
SF-13025
4
PC
6
Micro Switch
2
PC
7
Cone 30205
4
PC
8
E-Stop Button
1
PC
9
Power Switch
1
PC
10
Power Indicator
1
PC
11
24V Power 3A
1
PC
12
Synchronizing Wheel
1
PC
13
System
1
PC

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Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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III. Operation
1. Connect the power. (Check if the power is 220V.) Check upper and lower limit and adjust the
position of them if needed.
2. Open up the computer and software.
3. Turn on the machine, check if the indicator is on. If not, please check if the E-stop button is
pressed.
IV Software Instruction
4.1 Introduction of TM2101 measurement and control system
The TM2101 measurement and control system is designed purposely for microcomputer controlled
electronic universal testing machine, microcomputer controlled universal hydraulic testing machine
and microcomputer controlled compress testing machine, used for the test of tension, compress, bend,
shear, tearing and peel. With the personal computer and interface plate, it could collect, save, process
and print test result. Further it can calculate multiple parameters, i.e. maximum force, yield strength,
average peel force, maximum deformation, yielding point and elastic modulus; this system is featured
in curve process, multi-sensor support, image interface, flexible data process and powerful system
function.
Main function
1. Hardware
With a 32 bits ARM as the MCU, the test system has better overall performance、faster computational
speed and higher control accuracy than the traditional test system with 8 bits MCU.
The core device of acquisition system is ultra-high-precision 24 bits AD (analog-to-digital converter)
IC with data rate up to 2000 times per second, so it can capture the transient process of the force, and
the resolution can up to 500000 indexing. The system with 6 points calibration has high accuracy
which is far exceed the requirement of national standard.
The displacement encoder with 4 frequency doubling technology can increase by 4 times the
resolution of displacement, up to 0.0005mm.
2 output control method: pulse and voltage, can control any Servo motor、inverter motor or DC motor
with pulse or voltage interface, achieve smooth stepless. In addition, with switch signal (such as up、
down or stop) to drive the external relay or solenoid valve, in order to control DC and pneumatic、
hydraulic pressure equipment.

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Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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Advanced loosed-loop technology for velocity、displacement and force can achieve precise control of
arbitrary waveform.
Multiple serial interfaces: Up to 4 channels 24 Bits analog input, 3 channels 16 bits analog input, 3
channels pulse input, 3 channels AB phase optical encoder input, 9 channels switching value input, 8
channels switching value output, 1 USB, 1 RS232, 1 485, 4 types of LCD interface, 1 parallel port
micro print interface, 1 serial port micro print interface, 1 8X4 matrix keyboard interface.
All input and output interface use high-speed photoelectric isolation technology, which makes the
system to have strong anti-interference capability.
2. Software
It is the most easy to use software in the test machine industry with windows standard style、structured
mode of operation and detailed help documentation and tips, so that you can significantly improve the
efficiency of debug and software training.
Use Multi-threaded parallel processing make the software can display “Force-Displacement” 、
“Force-Time” 、“Displacement-Time” and “Stress-Strain” curves simultaneously, so you can switch
to any graph which you want to see and check the user settings.
Standard test process control and report output temperate, can define any number of testing standards
(including GB、ASTM、DIN、JIS、BS、etc.) for user to call. Flexible and strong customize testing
method, with multi-control mode (Constant Speed、Constant Displacement、Constant Force、Constant
Force and Velocity、Constant Stress、Constant Stress and Velocity、Constant Strain、Constant Strain
and Velocity 、etc.). Realize complex multi-step nested-loop control. Setting automatic return 、
automatically determine the fracture and automatic zero.
Strong ancillary tools with capability of data analysis, statistics and graphical analysis of curves,
which have zoom、pan、cross cursor、check points and other functions. Can transfer historical data to
graph many times, and can display to compare at the same time. Up to 7 interval setting、30 manual
sampling points and 60 automatic sampling points. Multiple statistical functions including maximum、
minimum、average、average after remove the maximum and minimum、median、standard deviation
and overall standard deviation.
Opening testing results edit method make user get any wanted test data. Up to 400 (such as maximum
force、fracture force、peel strength、tensile strength、shear strength、tear strength、maximum
deformation、yield strength、elongation、elastic modulus、ring stiffness、non-proportional elongation、
minimum force range、average force range and elongation under constant force) can be called by user.
Microsoft Word report format for easily use.
Permission management can help you lock any function mode of the software, separate the software

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into multiple permission levels, make the operation of software more secure.
Digital calibration system make the calibration process easily and efficient, double protection on
calibration data.
Powerful unit system, adapt to all unit system over through the world, for example, there are more ten
types of force unit, such as gf、kgf、N、kN、tf、lbf、ozf、tf (SI)、tf (long)、tf (short）.
Multiple protection mechanism: Over range protection of force、route and displacement, hardware
setting protection for up and down limit switch.
Intuitive and efficient test data management system: Single test data can be stored in Windows
standard format with free storage path and file name, so the data store has no limits.
All operations can instead of by shortcuts, can connect with the external manual control box, can
connect all the commonly used buttons such as Fast Up、Fast Down、Middle Speed UP、Middle Speed
Down、Slow Up、Slow Down、Zero、Clear、Return、Pause and Stop.
The language version can be easily switched: Chinese Simple、Chinese Traditional、English and the
advanced version have up to ten types of language: Japan、Korean、Russia、German、French、Spanish、
Portugal.
Green software, need not to install, can copy to computer directly (need install serial port driver first),
very easy to maintenance and upgrade.
Working conditions
Temperature: 0～55℃；
Humidity: Relative humidity <85%；
Power: 220±10%VAC, 50Hz；
Away from strong electromagnetic interference.

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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4.2 TM2101 software installation and upgrade guide
The PC hardware’s requirements:
1) CPU: Intel Celeron 2GHz or higher.
2) Memory: >512MB
3) HDD: >2GB
4) Screen resolution: >1024×768
5) A printer(if need print the report)
The PC software’s required
1) Operation system must be Windows XP.
2) Microsoft Word 2003 is required if you need a report of word format.
The content in the installation disc
The following folder must be inquired in the disc:
1) ”TM2101Vx.xx”: This folder include the measurement and control software, it don’t need be
installed. Just copy it to any place of the HDD.
2) ”DriverV8.6”: This folder include the driver of the measurement and control software, you must
install this driver so you can run the soft TM2101Vx.xx.
Installation guide
For computer which is first use the test software, the driver should be installed first. The install
process as below:
1) Quit all other application
2) Double click to open “Driver V8.6” folder, the window will look like this:
3) Double click “setup” to start installation program. The welcome dialog will appear:

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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4)Click “Next>>” button, read the License Agreement in the following dialog:
5) Check “I accept the License Agreement(s)” option and click “Next>>” to enter the next step:

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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6) Click “Next>>” and start the installation, it may take several minutes, please be patient until the
following screen shows.
7) Click “Finish” to complete the installation. It will ask you whether or not to restart the windows
system immediately.
8) Click “Yes” to restart your computer.
9) Copy “TM2101V2.xx” folder to local disk and double click to open it
10) Right-click the “TestMaster” program icon and choose “Send to...” -> “Desktop shortcut” menu
to create a shortcut on the desktop.
11) The software installation is completed.

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Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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Software upgrade guide
If the drivers have been installed before and previous version of TM2101 software can run, the
following steps will guide you to update it to a newer version. Suppose the old version is
“TM2101V2.41” and the new version is “TM2101V2.42”.
1) Copy the folder “TM2101V2.42” that contains the new version to local file system
2) Go to the location of the old version. If you forget the location, you can find it as following
instructions:
Right-click the “TestMaster” shortcut on the desktop
Choose “Property” menu to open the property dialog:
Click “Find target…”, it will open the folder where the old version is.

Dongguan Xin Bao Instrument Co., Ltd
Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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3) Right-click the “data” folder of the old version, choose “Copy” in the popup menu:
4) Open the “TM2101V2.42” folder that contains the new version, Right-click to show the
popup-menu, choose “Paste”:

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Choose “All” to overwrite all the data.
5) Delete the old shortcut named “TestMater” on the Desktop. Right-click “TestMaster” executable
and choose “Send to..” à “Desktop shortcut” in the popup menu to create a new shortcut:
6) The software is updated.
4.3 Operation Guide of TM2101 Software

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Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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Quick start
1. Settings before test:
1Choose or add a test material:
2Choose or add a test method:
2. Start test:
Click ‘start’ or F7 (Reference 4.1 shortcut keys), test button turns to green. Test can automatically or
manually end.
3. Test result:
After the test, the results will be automatically obtained. You can also select other items in the list:
※The test must be carried out under a well-connected network.

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Add: The 3rd Industrial Zone, Chashan Town, Dongguan. Tel: [phone] www.ots-testequipment.net
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Interface Details

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Software include title bar, menu bar, current volume displaying bar, control panel, testing time
displaying, lifting speed of machine, manual check point, material selection and modification, testing
methods’ selection and modification, control parameters’ selection and modification, results’ selection
and modification, results displaying form, history record operation, report forms operation ,force -
displacement curve display and so on.
Title: software name, version information, etc.
Menu: Software management and function operation, etc. Details in 3.3 Menu Introduction
Current volume displaying bar: Displaying current value such as Power, displacement. You can choose
displaying items from dropdown list, showing in Fig3.
Control Panel: Control the machine up and down and testing execution operation and so on.
Rising and falling speed of machine: Adjust lifting and falling speed of machine.
Snap manually: Snap feature points manually in the curve, details in Fig. 3.4 Function detailed
information-Snap the point manually
Material selection and modification: See details in Fig. 3.4 Function detailed information-Material
editor.
Testing method selection and modification: See details in Fig. 3.4 Function detailed
information-Control method
Select and modify the control parameters: See details in Fig. 3.4 Function detailed
information-Control parameters
Select and modify the results: See details in Fig. 3.4 Function detailed information-Testing Results
Displayed results form: Get required results of testing
History record operation: Open record means open a bypast testing record only one at a time, when

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repeated open it would cover the last one; Delete record means delete one or more selected records;
Add record means new open one or more records based on last one.
Report form operation: print form means export report form to the printer for printing execution; Edit
report form means open the report form for editing; Word report form means generate a report form of
Word format according to template of Word report form.
Force-Displacement curve Display: Display test curve. Details in Fig. 3.4 Function detailed
information-Graph Operation
Menu Introduction