DoorKing 1601-295 User manual

17”
Minimal
Clearance
needed
6”
Minimal
Clearance
needed
Arm will only pivot in ONE DIRECTION depending on which way the break-away arm bracket is installed. Choose the desired break-away
direction and install break-away arm bracket accordingly (note position of arm pivot bolt and release rollers).
Break-Away Arm Direction Options
Install Bracket
Break-Away
Direction
Break-Away
Direction
Arm
Pivot
Bolt
Arm Pivot
Bolt Hole
Arm Pivot
Bolt Hole
Release Rollers
Release
Rollers
Keep this
area clear of
structures Keep this
area clear of
structures
Option #2
Option #2
Option #1
Option #1
Break-Away
Arm Bracket
Release
Rollers
Break-Away
Arm Bracket
Release
Rollers
Hub
Hub
Arm Direction
Arm Direction
Test hub UP and DOWN position
before installing bracket.
Copyright 2020 DoorKing®, Inc. All rights reserved.
120 S. Glasgow Avenue
Inglewood, California 90301 U.S.A.
DoorKing Part Number
1601-295
1601 BREAK-AWAY OCTAGON ARM INSTALLATION KIT
This kit is designed for a 1601 barrier gate operator WITHOUT convenience open ONLY. It CANNOT be used with a 1602 or 1603
operators. The kit provides a break-away bracket assembly for a octagon arm with OR without reverse/LED edge ONLY. When the
arm is raised, LEDs turn GREEN, and turns RED when lowered and remains RED in the down position. Arm will reverse if lowering
and a obstruction is encountered. If the arm is struck and breaks away (pivots in ONE DIRECTION ONLY, see below), gate operator
will automatically shut down. The arm manually snaps back into the release rollers to function normally again.
Installation Hub MUST already be installed on gate operator.
See 1601 Installation/Owner’s manual for correct hub installation.
Arm
Pivot
Bolt
1
1601-269-D-2-20

Install Arm
Arm and Reverse Edge Note:
Arm has already been assembled when using 2-piece arm.
See page 7 for more information.
Reverse edge has already been installed on arm.
See page 8 for more information.
Arm sleeve snaps into release rollers.
Release
Rollers
Option #2
Arm Pivot Bolt
Break-Away
Arm Bracket
Angled End
Optional Reverse Edge
Remove plastic cap
Arm Sleeve
Option #1
Break-Away
Arm Bracket
Angled End
Release
Rollers
Arm Pivot Bolt
Arm Sleeve
Optional Reverse Edge
Drawings NOT to scale
Octagon Arm
Optional Reverse/LED Edge
Spacer
Optional Reverse/LED Edge
Spacer
Cover
2
1601-269-D-2-20

Choose which side of the operator the arm is mounted on,
remove knock-out and run wire harness accordingly as shown.
Install Wire Harness (1601-355)
Option #2
Far
Side
Option
Knock-Out
Knock-Out
Wire Harness Secured
to Top of Cabinet for
FAR side option
Included Adhesive
Zip Ties
Note for Older Operators: A 5/8”
hole will have to be drilled in the
operator cabinet approximately
where Knock-Out is shown. Make
sure 5/8” hole is clear of all
internal components.
Option #1
IMPORTANT: Allow slack in the
wire harness between the cable
grips of at least 13” or more
for the rotating arm.
IMPORTANT: Allow slack in the
wire harness between the cable
grips of at least 13” or more
for the rotating arm.
Near
Side
Option
Cable Grip
Cable Grip
Cable Grip
Cable Grip
Attach wire harness connector on
bottom of bracket as shown.
Attach wire harness connector on
bottom of bracket as shown.
Optional Reverse Edge
Optional Reverse Edge
Wiring:
See page 5.
Note: Spacer
MUST be in
position when
installing a
reverse edge.
See page 8.
3
1601-269-D-2-20

Break-Away Switch (REQUIRED)
Option #2
Option #1
Option #1
Note: The reverse edge plug is not used
when not installing a reverse edge.
Secure ALL Wires to
Bracket and Install Cover
IMPORTANT: Allow for some slack in the reverse
edge wire to account for the arm pivoting when arm
“Breaks Away” from bracket. Test break-away
feature to make sure there is enough slack wire.
Allow for some slack in the
reverse edge wire to account for
the arm pivoting when arm
“Breaks Away” from bracket. Test
break-away feature to make sure
there is enough slack wire.
Use included zip ties to secure ALL
wires to break-away arm bracket.
IMPORTANT:
Make sure that all wires remain clear of
the pivoting arm and the plastic cover.
Note for Older Covers:
See page 6.
Break-Away Switch Plugs
(Required)
Reverse Edge Plug (Optional)
Break-Away Switch Plugs (Required)
Option #2
Reverse Edge Plug (Optional)
IMPORTANT: Break-Away switch is located between the
release rollers and MUST be connected to wire harness.
DO NOT OPERATE ARM WITHOUT
BREAK-AWAY SWITCH FUNCTIONING.
Plug in Break-Away Switch (REQUIRED) and Reverse Edge (Optional)
Zip Tie
Zip Tie
4
1601-269-D-2-20

REVERSE
SENSITIVITY
POWER
1
ON
2 3 4 5 6 7 8
N
2 3 4 5 6 7 8
NC NO
DOWN
LOOP
12345678910 11 12 13 14
SW 1
SW 2
ON
OFF
AC POWER
AUTO
DOWN
UP
NONCC
Wiring
(1601-355)
Keep wire
harness
clear of
all moving
parts.
MAKE SURE ALL POWER IS TURNED OFF TO OPERATOR!
Arm
Relay
Contacts
1 2
4 3
NEG POS
Relay
Install Relay
Existing
Carriage
Bolt
Relay
Mounting
Plate
Use existing carriage bolt
on operator to install
relay mounting plate.
1601 operators WITH
convenience open
CANNOT be USED.
12
4
-3
+
Relay
Existing Black Wire from
Main Terminal 2 to Relay 2
New Black Wire to
Main Terminal 2
(115 VAC power)
White Wire to Common Arm Relay Contact
Older Model 1601 Operator Note: Older model 1601
barrier operator WITHOUT convenience open have TWO
existing black wires connected to MAIN Terminal 2.
Re-connect BOTH of those wires to RELAY 2.
REMOVE existing black wire connected to MAIN Terminal 2
and re-connect it to RELAY 2.
Red Wire 12V Positive (+) C3
SS Relay / Breakaway
Terminal 9 C5
Reverse Edge
Terminal 14 C4
Reverse Edge
12V Negative (-) C6 SS Relay / Breakaway
C - Common C7 12V Negative (-) Light NC - Normally Close C1 (Red Light) NO - Normally Open C2 ( Green Light)
Power
Transformer
5
1601-269-D-2-20

Older Arm Cover
X
X
Older arm cover will need to have the reverse edge
cut out of the existing cover. Only one side of the
cover will need to be cut out depending on which
side of the operator the arm is mounted on. Use
this template as a guide to remove material from
the cover.
6
1601-269-D-2-20

14 FT 2-PIECE OCTAGON ARM ASSEMBLY
Assemble Arm
DoorKing Part Number
1601-567
14 Ft 2-Piece Octagon Arm Kit
This kit is designed for use on a 1601 or 1603 barrier gate operators ONLY. It has 2-7 ft arm sections
that assemble into a 14 ft arm.
7 Ft Arm Section with Coupler installed 7 Ft Arm Section
Coupler
Drawing NOT to scale
Pre-drilled Hole
Install End Cap
Push a screwdriver through the hole in cap to
release spring while pushing cap on. Keep pushing
cap on until a “CLICK” is heard, locking it in place.
120 S. Glasgow Avenue
Inglewood, California 90301 U.S.A.
Self-tapping screw
Self-tapping screw
Slide section of the arm on coupler and secure with screws.
Note: Holes are pre-drilled in the arm section, but not in the coupler.
7
1601-269-D-2-20

120 S. Glasgow Avenue
Inglewood, California 90301 U.S.A.
REVERSE EDGE / RED GREEN LED INSTALLATION
Installation
DoorKing Part Numbers
8080-080
Reverse Edge
8080-096
Reverse Edge + Red/Green LED
This kit is designed to install on a 14 ft aluminum octagon arm for a 1601 barrier gate operator or
a 1603 auto spikes operator. It CANNOT be used with a 1602 operator.
Note: DO NOT operate arm with a malfunctioning reverse edge.
Push a screwdriver through the hole in cap to release
spring while pushing cap on. Keep pushing cap on
until a “CLICK” is heard which locks it in place.
Tip: Liquid soap will help
reverse edge slide on easier.
Note: Spacer
MUST be in
position.
Reinstall End Cap
Slide on Edge
3
Tip: Liquid soap will help
spacer slide on easier.
Slide on Spacer
2
3
Octagon Arm
Reverse/LED Edge
Reverse/LED Edge
Spacer
Spacer
Remove End Cap
Push a screwdriver through hole
in bottom of end cap to release
spring while pulling cap off.
1
Cover
5” Rubber Spacer
8
1601-269-D-2-20